komatsu pc160lc 7 hydraulic excavator shop manual sebm028606 1

komatsu pc160lc 7 hydraulic excavator shop manual sebm028606 2

komatsu pc160lc 7 hydraulic excavator shop manual sebm028606 3 2

komatsu pc160lc 7 hydraulic excavator shop manual sebm028606 4

komatsu pc160lc 7 hydraulic excavator shop manual sebm028606 5 2

Komatsu PC160LC-7 Hydraulic Excavator Shop Manual SEBM028606

$40.00

Type Of Manual: Shop Manual
Manual ID: SEBM028606
Format: PDF
Size: 38.2MB
Number of Pages: 770

Category: Komatsu Shop Manual PDF

Model List:
- PC160LC-7 Hydraulic Excavator

1. COVER
2. CONTENTS
3. GENERAL
3.1. SPECIFICATION DIMENSION DRAWINGS
3.2. SPECIFICATIONS
3.3. WEIGHT TABLE
3.4. FUEL,COOLANT,AND LUBRICANTS
4. STRUCTURE, FUNCTION, AND MAINTENANCE STANDARD
4.1. ENGINE RELATED PARTS
4.2. RADIATOROIL COOLERAFTERCOOLER
4.3. POWER TRAIN
4.4. SWING MACHINERY
4.5. SWING CIRCLE
4.6. FINAL DRIVE
4.7. TRACK FRAMERECOIL SPRING
4.8. IDLER
4.9. CARRIER ROLLER
4.10. TRACK ROLLER
4.11. TRACK SHOE
4.12. HYDRAULIC EQUIPMENT LAYOUT DRAWING
4.13. TRAVEL JUNCTION VALVE
4.14. SELFREDUCING PRESSURE VALVE
4.15. CENTER SWIVEL JOINT
4.16. SWING MOTOR
4.17. TRAVEL MOTOR
4.18. WORK EQUIPMENTSWING PPC VALVE
4.19. TRAVEL PPC VALVE
4.20. SERVICE PPC VALVE
4.21. SOLENOID VALVE
4.22. ACCUMULATOR
4.23. RETURN OIL FILTER
4.24. ATTACHMENT CIRCUIT SELECTOR VALVE
4.25. HYDRAULIC CYLINDER
4.26. WORK EQUIPMENT
4.27. AIR CONDITIONER
4.28. ENGINE CONTROL
4.29. ELECTRONIC CONTROL SYSTEM
4.30. MULTI MONITOR SYSTEM
4.31. SEGMENT MONITOR SYSTEM
4.32. SENSOR
5. TESTING AND ADJUSTING
5.1. STANDARD VALVE TABLE FOR ENGINE RELATED PARTS
5.2. STANDARD VALVE TABLE FOR CHASSIS RELATED PARTS
5.3. TESTING AND ADJUSTING
5.3.1. TOOLS FOR TESTING,ADJUSTING AND TROUBLESHOOTING
5.3.2. INSPECTION AND ADJUSTING OF ENGINE RPM
5.3.3. MEASUREMENT OF EXHAUST GAS COLOR
5.3.4. ADJUSTMENT OF VALVE CLEARANCE
5.3.5. MEASUREMENT OF COMPRESSION PRESSURE
5.3.6. MEASUREMENT OF BLOWBY PRESSURE
5.3.7. INSPECTION AND ADJUSTMENT OF FUEL INJECTION TIMING
5.3.8. MEASUREMENT OF ENGINE OIL PRESSURE
5.3.9. ADJUSTMENT OF ENGINE SPEED SENSOR
5.3.10. INSPECTION AND ADJUSTMENT OF AIR COMPRESSOR BELT TENSION
5.3.11. MEASUREMENT OF CLEARANCE IN SWING CIRCLE BEARINGS
5.3.12. INSPECTION AND ADJUSTMENT OF TRACK SHOE TENSION
5.3.13. INSPECTION AND ADJUSTMENT OIL PRESSURE IN WORK EQUIPMENT,SWING, AND TRAVEL CIRCUITS
5.3.14. INSPECTION AND ADJUSTMENT OF CONTROL CIRCUIT OIL PRESSURE
5.3.15. INSPECTION AND ADJUSTMENT OF PUMP PC CONTROL CIRCUIT OIL PRESSURE
5.3.16. INSPECTION AND ADJUSTMENT PUMP LS CONTROL CIRCUIT OIL PRESSURE
5.3.17. MEASUREMENT OF SOLENOID VALVE OUTPUT PRESSURE
5.3.18. MEASUREMENT OF PPC VALVE OUTPUT PRESSURE
5.3.19. ADJUSTMENT OF WORK EQUIPMENT AND SWING PPC VALVE
5.3.20. INSPECTION OF LOCATIONS OF HYDRAULIC DRIFT OF WORK EQUIPMENT
5.3.21. TESTING AND ADJUSTING TRAVEL DEVIATION
5.3.22. RELEASE OF RESIDUAL PRESSURE FROM HYDRAULIC CIRCUIT
5.3.23. MEASUREMENT OF OIL LEAKAGE
5.3.24. BLEEDING AIR FROM EACH PART
5.3.25. INSPECTION PROCEDURES FOR DIODE
5.3.26. SPECIAL FUNCTION OF MONITOR PANEL
5.3.27. SPECIAL FUNCTIONS OF 7SEGMENTS MONITOR PANEL
5.3.28. PREPARATIONS FOR TROUBLESHOOTING ELECTRICAL SYSTEM
5.3.29. PMTUNE UP SERVICE
5.4. TROUBLESHOOTING
5.4.1. POINTS TO REMEMBER WHEN TROUBLESHOOTING
5.4.2. SEQUENCE OF EVENTS IN TROUBLESHOOTING
5.4.3. POINTS TO REMEMBER WHEN CARRYING OUT MAINTENANCE
5.4.4. CHECKS BEFORE TROUBLESHOOTING
5.4.5. CLASSIFICATION AND STEPS FOR TROUBLESHOOTING
5.4.6. CONNECTOR LOCATION CHART AND ELECTRICAL CIRCUIT DIAGRAM BY SYSTEM
5.4.7. CONNECTION TABLE FOR CONNECTOR PIN NUMBERS
5.4.8. TADAPTERBOXES AND TADAPTER TABLE
5.4.9. TROUBLESHOOTING ERROR CODE ELECTRICAL SYSTEM AND FAILURE CODE MECHANICAL SYSTEM ARE INDICATED
5.4.10. TROUBLESHOOTING OF ELECTRICAL SYSTEM(EMODE)
5.4.11. TROUBLESHOOTING OF HYDRAULIC AND MECHANICAL SYSTEM (HMODE)
5.4.12. TROUBLESHOOTING OF ENGINE (SMODE)
6. DISASSEMBLY AND ASSEMBLY
6.1. HOW TO READ THIS MANUAL
6.2. PRECAUTIONS WHEN PERFORMING OPERATION
6.3. SPECIAL TOOL LIST
6.4. SKETCHES OF SPECIAL TOOLS
6.5. STARTING MOTOR
6.5.1. REMOVAL AND INSTALLATION
6.6. FUEL INJECTION PUMP
6.6.1. SPECIAL TOOLS
6.6.2. REMOVAL
6.6.3. INSTALLATION
6.7. ENGINE FRONT SEAL
6.7.1. REMOVAL
6.7.2. INSTALLATION
6.8. ENGINE REAR SEAL
6.8.1. REMOVAL AND INSTALLATION
6.9. AFTERCOOLER
6.9.1. REMOVAL AND INSTALLATION
6.10. HYDRAULIC OIL COOLER
6.10.1. REMOVAL AND INSTALLATION
6.11. ENGINE AND HYDRAULIC PUMP
6.11.1. REMOVAL AND INSTALLATION
6.12. FINAL DRIVE
6.12.1. REMOVAL AND INSTALLATION
6.12.2. DISASSEMBLY AND ASSEMBLY
6.13. CARRIER ROLLER
6.13.1. SPECIAL TOOLS
6.13.2. DISASSEMBLY AND ASSEMBLY
6.14. SWING MOTOR AND SWING MACHINERY
6.14.1. REMOVAL AND INSTALLATION
6.15. CENTER SWIVEL JOINT
6.15.1. REMOVAL
6.15.2. INSTALLATION
6.15.3. SPECIAL TOOLS
6.15.4. DISASSEMBLY AND ASSEMBLY
6.16. WORK EQUIPMENT
6.16.1. SPECIAL TOOLS
6.16.2. REMOVAL
6.16.3. INSTALLATION
6.17. REVOLVING FRAME
6.17.1. REMOVAL
6.17.2. INSTALLATION
6.18. SWING CIRCLE
6.18.1. REMOVAL AND INSTALLATION
6.19. HYDRAULIC TANK
6.19.1. DISASSEMBLY AND ASSEMBLY
6.20. HYDRAULIC PUMP
6.20.1. SPECIAL TOOLS
6.20.2. REMOVAL
6.20.3. INSTALLATION
6.21. HYDRAULIC PUMP INPUT SHAFT OIL SEAL
6.21.1. SPECIAL TOOLS
6.21.2. REMOVAL AND INSTALLATION
6.22. WORK EQUIPMENT PPC VALVE
6.22.1. DISASSEMBLY AND ASSEMBLY
6.23. TRAVEL PPC VALVE
6.23.1. DISASSEMBLY AND ASSEMBLY
6.24. HYDRAULIC CYLINDER
6.24.1. SPECIAL TOOLS
6.24.2. DISASSEMBLY
6.24.3. ASSEMBLY
6.25. COUNTERWEIGHT
6.25.1. REMOVAL AND INSTALLATION
6.26. AIR CONDITIONER UNIT
6.26.1. SPECIAL TOOLS
6.26.2. REMOVAL
6.26.3. INSTALLATION
6.27. OPERATORS CAB
6.27.1. REMOVAL
6.27.2. INSTALLATION
6.28. OPERATORS CAB GLASS (STUCK GLASS)
6.28.1. REMOVAL AND INSTALLATION
6.29. GOVERNOR,PUMP CONTROLLER
6.29.1. REMOVAL AND INSTALLATION
7. OTHERS
7.1. HYDRAULIC CIRCUIT DIAGRAM
7.2. SERIAL NO.1000111000
7.2.1. ELECTRICAL CIRCUIT DIAGRAM (1/4)
7.2.2. ELECTRICAL CIRCUIT DIAGRAM (2/4)
7.2.3. ELECTRICAL CIRCUIT DIAGRAM (3/4)
7.2.4. ELECTRICAL CIRCUIT DIAGRAM (4/4)
7.3. SERIAL NO.11001 AND UP
7.3.1. ELECTRICAL CIRCUIT DIAGRAM (1/4)
7.3.2. ELECTRICAL CIRCUIT DIAGRAM (2/4)
7.3.3. ELECTRICAL CIRCUIT DIAGRAM (3/4)
7.3.4. ELECTRICAL CIRCUIT DIAGRAM (4/4)

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