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komatsu pc200 5 custom pc220 5 custom hydraulic excavator shop manual sebm0205c503 1
komatsu pc200 5 custom pc220 5 custom hydraulic excavator shop manual sebm0205c503 2
komatsu pc200 5 custom pc220 5 custom hydraulic excavator shop manual sebm0205c503 3
komatsu pc200 5 custom pc220 5 custom hydraulic excavator shop manual sebm0205c503 4
komatsu pc200 5 custom pc220 5 custom hydraulic excavator shop manual sebm0205c503 5
komatsu pc200 5 custom pc220 5 custom hydraulic excavator shop manual sebm0205c503 2
komatsu pc200 5 custom pc220 5 custom hydraulic excavator shop manual sebm0205c503 3
komatsu pc200 5 custom pc220 5 custom hydraulic excavator shop manual sebm0205c503 4
komatsu pc200 5 custom pc220 5 custom hydraulic excavator shop manual sebm0205c503 5

Komatsu PC200-5 Custom, PC220-5 Custom Hydraulic Excavator Shop Manual SEBM0205C503

$40.00

  • Type Of Manual: Shop Manual
  • Manual ID: SEBM0205C503
  • Format: PDF
  • Size: 14.8MB
  • Number of Pages: 473
Category:
  • Model List:

    • PC200-5 Custom Hydraulic Excavator
    • PC220-5 Custom Hydraulic Excavator
  • 1. COVER
  • 2. CONTENTS
  • 3. STRUCTURE AND FUNCTION
  • 3.1. POWER TRAIN
  • 3.2. FINAL DRIVE
  • 3.3. SWING CIRCLE
  • 3.4. SWING MACHINERY
  • 3.5. TRACK FRAME AND RECOIL SPRING
  • 3.6. IDLER
  • 3.7. TRACK ROLLER
  • 3.8. CARRIER ROLLER
  • 3.9. TRACK SHOE
  • 3.10. HYDRAULIC PIPING
  • 3.11. HYDRAULIC CIRCUIT DIAGRAM
  • 3.12. CENTER SWIVEL JOINT
  • 3.13. TRAVEL MOTOR
  • 3.14. VALVE CONTROL
  • 3.15. PPC VALVE
  • 3.16. ACCUMULATOR
  • 3.17. SAFETY LOCK VALVE
  • 3.18. SWING LOCK SOLENOID VALVE
  • 3.19. SHUTTLE VALVE
  • 3.20. HYDRAULIC CYLINDER
  • 3.21. ELECTRICAL CIRCUIT DIAGRAM
  • 3.22. ENGINE CONTROL SYSTEM
  • 3.23. EMACC
  • 4. TESTING AND ADJUSTING
  • 4.1. TABLE OF JUDGEMENT STANDARD VALUE
  • 4.2. TOOLS FOR TESTING,ADJUSTING AND TROUBLESHOOTING
  • 4.3. ADJUSTING VALVE CLEARANCE
  • 4.4. MEASURING COMPRESSION PRESSURE
  • 4.5. TESTING AND ADJUSTING FUEL INJECTION TIMING
  • 4.6. TESTING AND ADJUSTING TRAVEL OF GOVERNOR MOTOR LEVER
  • 4.7. ADJUSTING FUEL CONTROL LEVER
  • 4.8. INSPECTION OF SWING CIRCLE BEARING CLEARANCE
  • 4.9. TESTING AND ADJUSTING HYDRAULIC PRESSURE IN WORK EQUIPMENT, SWING, TRAVEL CIRCUIT
  • 4.10. TESTING AND ADJUSTING CHARGING PUMP PRESSURE
  • 4.11. TESTING AND ADJUSTING MAIN PUMP CONTROL PRESSURE
  • 4.12. MEASURING STROKE OF SERVO PISTON
  • 4.13. TESTING AND ADJUSTING TRAVEL DEVIATION
  • 4.14. MEASURING OUTPUT PRESSURE OF PPC VALVE
  • 4.15. ADJUSTING WORK EQUIPMENT, SWING PPC VALVE
  • 4.16. TESTING PPC SHUTTLE VALVE
  • 4.17. MEASURING SOLENOID VALVE OUTLET PORT PRESSURE
  • 4.18. TESTING LOCATIONS CAUSING HYDRAULIC DRIFT OF WORK EQUIPMENT
  • 4.19. BLEEDING AIR
  • 4.20. RELEASING REMAINING PRESSURE IN HYDRAULIC CIRCUIT
  • 4.21. TROUBLESHOOTING
  • 4.21.1. POINTS TO REMEMBER WHEN TROUBLESHOOTING
  • 4.21.2. SEQUENCE OF EVENTS IN TROUBLESHOOTING
  • 4.21.3. PRECAUTION WHEN CARRYING OUT MAINTENANCE
  • 4.21.4. CHECKS BEFORE TROUBLESHOOTING
  • 4.21.5. ELECTRICAL CIRCUIT DIAGRAM
  • 4.21.6. POSITION OF CONNECTORS FOR TROUBLESHOOTING
  • 4.21.7. CONNECTION TABLE FOR CONNECTOR
  • 4.21.8. HANDLING CONNECTORS
  • 4.21.9. DISPLAY METHOD FOR MONITOR PANEL AND ENGINE THROTTLE CONTROLLER
  • 4.21.10. ACTION OF SELFDIAGNOSTION FUNCTION AND SYMPTOMS ON MACHINE
  • 4.21.11. METHOD OF PROCEEDING WITH TROUBLESHOOTING
  • 4.21.12. METHOD OF USING JUDGEMENT TABLE
  • 4.21.13. METHOD OF USING TROUBLESHOOTING CHARTS
  • 4.21.14. TROUBLESHOOTING OF ENGINE THROTTLE CONTROLLER SYSTEM (E MODE)
  • 4.21.15. TROUBLESHOOTING OF ELECTRICAL SYSTEM (C MODE)
  • 4.21.16. TROUBLESHOOTING OF HYDRAULIC AND MECHANICAL SYSTEM (H MODE)
  • 4.21.17. TROUBLESHOOTING OF MONITOR SYSTEM (P MODE)
  • 5. DISASSEMBLY AND ASSEMBLY
  • 5.1. METHOD OF USING MANUAL
  • 5.2. PRECAUTIONS WHEN CARRYING OUT OPERATION
  • 5.3. SPECIAL TOOL LIST
  • 5.4. WEIGHT TABLE
  • 5.5. TIGHTENING TORQUES AND STANDARD VALUES TABLE
  • 5.6. LUBRICANT AND COOLANT TABLE
  • 5.7. STARTING MOTOR
  • 5.7.1. REMOVAL AND INSTALLATION
  • 5.8. ALTERNATOR
  • 5.8.1. REMOVAL AND INSTALLATION
  • 5.9. ENGINE OIL COOLER
  • 5.9.1. REMOVAL AND INSTALLATION
  • 5.10. FUEL INJECTION PUMP
  • 5.10.1. REMOVAL AND INSTALLATION
  • 5.11. WATER PUMP
  • 5.11.1. REMOVAL AND INSTALLATION
  • 5.12. NOZZLE HOLDER
  • 5.12.1. REMOVAL AND INSTALLATION
  • 5.13. TURBOCHARGER
  • 5.13.1. REMOVAL AND INSTALLATION
  • 5.14. THERMOSTAT
  • 5.14.1. REMOVAL AND INSTALLATION
  • 5.15. ENGINE FRONT SEAL
  • 5.15.1. REMOVAL AND INSTALLATION
  • 5.16. ENGINE REAR SEAL
  • 5.16.1. REMOVAL AND INSTALLATION
  • 5.17. GOVERNOR MOTOR
  • 5.17.1. REMOVAL AND INSTALLATION
  • 5.18. CYLINDER HEAD
  • 5.18.1. REMOVAL AND INSTALLATION
  • 5.19. AFTERCOOLER
  • 5.19.1. REMOVAL AND INSTALLATION
  • 5.20. HYDRAULIC COOLER
  • 5.20.1. REMOVAL AND INSTALLATION
  • 5.21. RADIATOR, HYDRAULIC COOLER
  • 5.21.1. REMOVAL AND INSTALLATION
  • 5.22. ENGINE, HYDRAULIC PUMP
  • 5.22.1. REMOVAL AND INSTALLATION
  • 5.23. DAMPER
  • 5.23.1. REMOVAL AND INSTALLATION
  • 5.24. CENTER SWIVEL JOINT
  • 5.24.1. REMOVAL AND INSTALLATION
  • 5.24.2. DISASSEMBLY AND ASSEMBLY
  • 5.25. TRAVEL MOTOR
  • 5.25.1. REMOVAL AND INSTALLATION
  • 5.25.2. DISASSEMBLY
  • 5.25.3. ASSEMBLY
  • 5.26. FINAL DRIVE
  • 5.26.1. REMOVAL AND INSTALLATION
  • 5.26.2. DISASSEMBLY
  • 5.26.3. ASSEMBLY
  • 5.27. SPROCKET
  • 5.27.1. REMOVAL AND INSTALLATION
  • 5.28. SWING MOTOR
  • 5.28.1. REMOVAL AND INSTALLATION
  • 5.28.2. DISASSEMBLY
  • 5.28.3. ASSEMBLY
  • 5.29. SWING MACHINERY
  • 5.29.1. REMOVAL AND INSTALLATION
  • 5.29.2. DISASSEMBLY
  • 5.29.3. ASSEMBLY
  • 5.30. REVOLVING FRAME
  • 5.30.1. REMOVAL AND INSTALLATION
  • 5.31. SWING CIRCLE
  • 5.31.1. REMOVAL AND INSTALLATION
  • 5.32. IDLER, RECOIL SPRING
  • 5.32.1. REMOVAL AND INSTALLATION
  • 5.32.2. DISASSEMBLY AND ASSEMBLY
  • 5.33. TRACK ROLLER
  • 5.33.1. REMOVAL AND INSTALLATION
  • 5.34. CARRIER ROLLER
  • 5.34.1. REMOVAL AND INSTALLATION
  • 5.35. TRACK SHOE
  • 5.35.1. REMOVAL AND INSTALLATION
  • 5.36. CHARGING PUMP
  • 5.36.1. REMOVAL AND INSTALLATION
  • 5.37. HYDRAULIC PUMP
  • 5.37.1. REMOVAL AND INSTALLATION
  • 5.37.2. DISASSEMBLY
  • 5.37.3. ASSEMBLY
  • 5.38. MAIN PUMP INPUT SHAFT OIL SEAL
  • 5.38.1. REMOVAL AND INSTALLATION
  • 5.39. CONTROL VALVE
  • 5.39.1. REMOVAL AND INSTALLATION
  • 5.39.2. DISASSEMBLY
  • 5.39.3. ASSEMBLY
  • 5.40. MAIN RELIEF VALVE
  • 5.40.1. REMOVAL AND INSTALLATION
  • 5.40.2. DISASSEMBLY AND ASSEMBLY
  • 5.41. TVC VALVE
  • 5.41.1. REMOVAL AND INSTALLATION
  • 5.42. CONC VALVE
  • 5.42.1. REMOVAL AND INSTALLATION
  • 5.43. SERVO VALVE
  • 5.43.1. REMOVAL AND INSTALLATION
  • 5.44. WORK EQUIPMENT PPC VALVE
  • 5.44.1. REMOVAL AND INSTALLATION
  • 5.44.2. DISASSEMBLY AND ASSEMBLY
  • 5.45. TRAVEL PPC VALVE
  • 5.45.1. REMOVAL AND INSTALLATION
  • 5.45.2. DISASSEMBLY AND ASSEMBLY
  • 5.46. PPC SHUTTLE VALVE
  • 5.46.1. REMOVAL AND INSTALLATION
  • 5.47. BOOM CYLINDER
  • 5.47.1. REMOVAL AND INSTALLATION
  • 5.48. ARM CYLINDER
  • 5.48.1. REMOVAL AND INSTALLATION
  • 5.49. BUCKET CYLINDER
  • 5.49.1. REMOVAL AND INSTALLATION
  • 5.50. HYDRAULIC CYLINDER
  • 5.50.1. DISASSEMBLY
  • 5.50.2. ASSEMBLY
  • 5.51. WORK EQUIPMENT
  • 5.51.1. REMOVAL AND INSTALLATION
  • 5.52. BUCKET
  • 5.52.1. REMOVAL AND INSTALLATION
  • 5.53.1. REMOVAL AND INSTALLATION
  • 5.54. ARM, BUCKET
  • 5.54.1. REMOVAL AND INSTALLATION
  • 5.55. BOOM
  • 5.55.1. REMOVAL AND INSTALLATION
  • 5.56.1. REMOVAL AND INSTALLATION
  • 5.57. COUNTERWEIGHT
  • 5.57.1. REMOVAL AND INSTALLATION
  • 5.58. ENGINE THROTTLE CONTROLLER
  • 5.58.1. REMOVAL AND INSTALLATION
  • 5.59. MONITOR PANEL
  • 5.59.1. REMOVAL AND INSTALLATION
  • 5.60. PROCEDURE FOR FLUSHING HYDRAULIC CIRCUIT
  • 6. MAINTENANCE STANDARD
  • 6.1. FINAL DRIVE
  • 6.2. SWING MACHINERY
  • 6.3. SWING CIRCLE
  • 6.4. TRACK FRAME AND RECOIL SPRING
  • 6.5. IDLER
  • 6.6. TRACK ROLLER
  • 6.7. CARRIER ROLLER
  • 6.8. TRACK SHOE
  • 6.9. HYDRAULIC PUMP
  • 6.10. CHARGING PUMP AND RELIEF VALVE
  • 6.11. CONTROL VALVE
  • 6.12. TRAVEL SHUTTLE VALVE
  • 6.13. SWING MOTOR
  • 6.14. CENTER SWIVEL JOINT
  • 6.15. TRAVEL MOTOR
  • 6.16. PPC VALVE
  • 6.17. HYDRAULIC CYLINDER
  • 6.18. WORK EQUIPMENT
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