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Komatsu PC200-5, PC200LC-5, PC200-5 Mighty, PC200LC-5 Mighty, PC220-5, PC220LC-5 Hydraulic Excavator Shop Manual SEBM02050508
Komatsu PC200-5, PC200LC-5, PC200-5 Mighty, PC200LC-5 Mighty, PC220-5, PC220LC-5 Hydraulic Excavator Shop Manual SEBM02050508 - Image 2
Komatsu PC200-5, PC200LC-5, PC200-5 Mighty, PC200LC-5 Mighty, PC220-5, PC220LC-5 Hydraulic Excavator Shop Manual SEBM02050508 - Image 3
Komatsu PC200-5, PC200LC-5, PC200-5 Mighty, PC200LC-5 Mighty, PC220-5, PC220LC-5 Hydraulic Excavator Shop Manual SEBM02050508 - Image 4
Komatsu PC200-5, PC200LC-5, PC200-5 Mighty, PC200LC-5 Mighty, PC220-5, PC220LC-5 Hydraulic Excavator Shop Manual SEBM02050508 - Image 5
komatsu pc200 5 pc200lc 5 pc200 5 mighty pc200lc 5 mighty pc220 5 pc220lc 5 hydraulic excavator shop manual sebm02050508 2
komatsu pc200 5 pc200lc 5 pc200 5 mighty pc200lc 5 mighty pc220 5 pc220lc 5 hydraulic excavator shop manual sebm02050508 3
komatsu pc200 5 pc200lc 5 pc200 5 mighty pc200lc 5 mighty pc220 5 pc220lc 5 hydraulic excavator shop manual sebm02050508 4
komatsu pc200 5 pc200lc 5 pc200 5 mighty pc200lc 5 mighty pc220 5 pc220lc 5 hydraulic excavator shop manual sebm02050508 5

Komatsu PC200-5, PC200LC-5, PC200-5 Mighty, PC200LC-5 Mighty, PC220-5, PC220LC-5 Hydraulic Excavator Shop Manual SEBM02050508

$40.00

  • Type Of Manual: Shop Manual
  • Manual ID: SEBM02050508
  • Format: PDF
  • Size: 23.2MB
  • Number of Pages: 662
Category:
  • Model List:

    • PC200-5 Mighty PC200LC-5 Mighty PC220-5 PC220LC-5 Hydraulic Excavator
    • PC200LC-5 Mighty PC200LC-5 Mighty PC220-5 PC220LC-5 Hydraulic Excavator
    • PC200-5 Mighty PC200LC-5 Mighty PC220-5 PC220LC-5 Hydraulic Excavator
  • 1. COVER
  • 2. CONTENTS
  • 3. STRUCTURE AND FUNCTION
  • 3.1. ENGINE RELATED PARTS AND ENGINE MOUNT
  • 3.2. RADIATOR OIL COOLER AND AFTERCOOLER
  • 3.3. FUEL TANK AND PIPING
  • 3.4. FINAL DRIVE
  • 3.5. SWING CIRCLE
  • 3.6. SWING MACHINERY
  • 3.7. TRACK FRAME AND RECOIL SPRING
  • 3.8. IDLER
  • 3.9. TRACK ROLLER, CARRIER ROLLER
  • 3.10. TRACK SHOE
  • 3.11. HYDRAULIC PIPING
  • 3.12. HYDRAULIC CIRCUIT DIAGRAM
  • 3.13. HYDRAULIC TANK
  • 3.14. OLSS (OPEN CENTER LOAD SENSING SYSTEM)
  • 3.15. HYDRAULIC PUMP
  • 3.16. CONTROL VALVE
  • 3.17. CENTER SWIVEL JOINT
  • 3.18. TRAVEL MOTOR
  • 3.19. VALVE CONTROL
  • 3.20. PPC VALVE
  • 3.21. ACCUMULATOR
  • 3.22. SAFETY LOCK VALVE
  • 3.23. SOLENOID VALVE ASSEMBLY
  • 3.24. SHUTTLE VALVE
  • 3.25. BOOM HOLDING VALVE
  • 3.26. HYDRAULIC CYLINDER
  • 3.27. ELECTRICAL WIRING DIAGRAM
  • 3.28. ELECTRICAL CIRCUIT DIAGRAM
  • 3.29. ENGINE CONTROL SYSTEM
  • 3.30. GOVERNOR MOTOR LINKAGE
  • 3.31. PEMC SYSTEM
  • 3.32. EMACC
  • 4. TESTING AND ADJUSTING
  • 4.1. TABLE OF JUDGEMENT STANDARD VALUE
  • 4.2. STANDARD VALUE TABLE FOR ELECTRICAL SYSTEM
  • 4.3. TOOLS FOR TESTING, ADJUSTING, AND TROUBLESHOOTING
  • 4.4. ADJUSTING VALVE CLEARANCE
  • 4.5. MEASURING COMPRESSION PRESSURE
  • 4.6. TESTING AND ADJUSTING FUEL INJECTION TIMING
  • 4.7. TESTING AND ADJUSTING TRAVEL OF GOVERNOR MOTOR LEVER
  • 4.8. INSPECTION OF SWING CIRCLE BEARING CLEARANCE
  • 4.9. ADJUSTING ENGINE SPEED SENSOR
  • 4.10. TESTING AND ADJUSTING HYDRAULIC PRESSURE IN WORK EQUIPMENT, SWING, TRAVEL CIRCUIT
  • 4.11. TESTING AND ADJUSTING CHARGING PUMP PRESSURE
  • 4.12. TESTING AND ADJUSTING MAIN PUMP CONTROL PRESSURE
  • 4.13. MEASURING STROKE OF SERVO PISTON
  • 4.14. TESTING AND ADJUSTING TRAVEL DEVIATION
  • 4.15. MEASURING OUTPUT PRESSURE OF PPC VALVE
  • 4.16. ADJUSTING WORK EQUIPMENT, SWING PPC VALVE
  • 4.17. TESTING PPC SHUTTLE VALVE
  • 4.18. MEASURING SOLENOID VALVE OUTLET PORT PRESSURE
  • 4.19. TESTING LOCATIONS CAUSING HYDRAULIC DRIFT OF WORK EQUIPMENT
  • 4.20. BLEEDING AIR
  • 4.21. RELEASING REMAINING PRESSURE IN HYDRAULIC CIRCUIT
  • 4.22. TROUBLESHOOTING
  • 4.22.1. POINTS TO REMEMBER WHEN TROUBLESHOOTING
  • 4.22.2. SEQUENCE OF EVENTS IN TROUBLESHOOTING
  • 4.22.3. PRECAUTIONS WHEN CARRYING OUT MAINTENANCE
  • 4.22.4. CHECKS BEFORE TROUBLESHOOTING
  • 4.22.5. ELECTRICAL CIRCUIT DIAGRAM
  • 4.22.6. POSITION OF CONNECTORS FOR TROUBLESHOOTING
  • 4.22.7. CONNECTION TABLE FOR CONNECTOR
  • 4.22.8. HANDLING CONNECTORS
  • 4.22.9. EXPLANATION OF FUNCTIONS OF CONTROL MECHANISM OF ELECTRICAL SYSTEM
  • 4.22.10. DISPLAY METHOD FOR MONITOR PANEL, PUMP CONTROLLER AND ENGINE THROTTLE CONTROLLER
  • 4.22.11. ACTION OF SELFDIAGNOSTIC FUNCTION AND SYMPTOMS ON MACHINE
  • 4.22.12. METHOD OF USING JUDGEMENT TABLE
  • 4.22.13. METHOD OF USING TROUBLESHOOTING CHARTS
  • 4.22.14. TROUBLESHOOTING OF ENGINE THROTTLE CONTROLLER SYSTEM (E MODE)
  • 4.22.15. TROUBLESHOOTING OF PUMP CONTROLLER SYSTEM (C MODE)
  • 4.22.16. TROUBLESHOOTING OF PUMP CONTROLLER INPUT SIGNAL SYSTEM (F MODE)
  • 4.22.17. TROUBLESHOOTING OF HYDRAULIC AND MECHANICAL SYSTEM (H MODE)
  • 4.22.18. TROUBLESHOOTING OF MONITOR SYSTEM (P MODE)
  • 5. DISASSEMBLY AND ASSEMBLY
  • 5.1. METHOD OF USING MANUAL
  • 5.2. PRECAUTIONS WHEN CARRYING OUT OPERATION
  • 5.3. SPECIAL TOOL LIST
  • 5.4. WEIGHT TABLE
  • 5.5. TIGHTENING TORQUES AND STANDARD VALUES TABLE
  • 5.6. STARTING MOTOR
  • 5.6.1. REMOVAL AND INSTALLATION
  • 5.7. ALTERNATOR
  • 5.7.1. REMOVAL AND INSTALLATION
  • 5.8. ENGINE OIL COOLER
  • 5.8.1. REMOVAL AND INSTALLATION
  • 5.9. FUEL INJECTION PUMP
  • 5.9.1. REMOVAL AND INSTALLATION
  • 5.10. WATER PUMP
  • 5.10.1. REMOVAL AND INSTALLATION
  • 5.11. NOZZLE HOLDER
  • 5.11.1. REMOVAL AND INSTALLATION
  • 5.12. TURBOCHARGER
  • 5.12.1. REMOVAL AND INSTALLATION
  • 5.13. THERMOSTAT
  • 5.13.1. REMOVAL AND INSTALLATION
  • 5.14. ENGINE FRONT SEAL
  • 5.14.1. REMOVAL AND INSTALLATION
  • 5.15. ENGINE REAR SEAL
  • 5.15.1. REMOVAL AND INSTALLATION
  • 5.16. GOVERNOR MOTOR
  • 5.16.1. REMOVAL AND INSTALLATION
  • 5.17. CYLINDER HEAD
  • 5.17.1. REMOVAL AND INSTALLATION
  • 5.18. AFTERCOOLER
  • 5.18.1. REMOVAL AND INSTALLATION
  • 5.19. HYDRAULIC COOLER
  • 5.19.1. REMOVAL AND INSTALLATION
  • 5.20. RADIATOR, HYDRAULIC COOLER
  • 5.20.1. REMOVAL AND INSTALLATION
  • 5.21. ENGINE, HYDRAULIC PUMP
  • 5.21.1. REMOVAL AND INSTALLATION
  • 5.22. DAMPER
  • 5.22.1. REMOVAL AND INSTALLATION
  • 5.23. CENTER SWIVEL JOINT
  • 5.23.1. REMOVAL AND INSTALLATION
  • 5.23.2. DISASSEMBLY AND ASSEMBLY
  • 5.24. FINAL DRIVE
  • 5.24.1. REMOVAL AND INSTALLATION
  • 5.24.2. DISASSEMBLY
  • 5.24.3. ASSEMBLY
  • 5.25. SPROCKET
  • 5.25.1. REMOVAL AND INSTALLATION
  • 5.26. TRAVEL MOTOR
  • 5.26.1. DISASSEMBLY
  • 5.26.2. ASSEMBLY
  • 5.27. SWING MOTOR
  • 5.27.1. REMOVAL AND INSTALLATION
  • 5.27.2. DISASSEMBLY
  • 5.27.3. ASSEMBLY
  • 5.28. SWING MACHINERY
  • 5.28.1. REMOVAL AND INSTALLATION
  • 5.28.2. DISASSEMBLY
  • 5.28.3. ASSEMBLY
  • 5.29. REVOLVING FRAME
  • 5.29.1. REMOVAL AND INSTALLATION
  • 5.30. SWING CIRCLE
  • 5.30.1. REMOVAL AND INSTALLATION
  • 5.31. IDLER, RECOIL SPRING
  • 5.31.1. REMOVAL AND INSTALLATION
  • 5.31.2. DISASSEMBLY AND ASSEMBLY
  • 5.32. TRACK ROLLER
  • 5.32.1. REMOVAL AND INSTALLATION
  • 5.33. CARRIER ROLLER
  • 5.33.1. REMOVAL AND INSTALLATION
  • 5.34. TRACK SHOE
  • 5.34.1. REMOVAL AND INSTALLATION
  • 5.35. CHARGING PUMP
  • 5.35.1. REMOVAL AND INSTALLATION
  • 5.36. HYDRAULIC PUMP
  • 5.36.1. REMOVAL AND INSTALLATION
  • 5.36.2. DISASSEMBLY
  • 5.36.3. ASSEMBLY
  • 5.37. MAIN PUMP INPUT SHAFT OIL SEAL
  • 5.37.1. REMOVAL AND INSTALLATION
  • 5.38. CONTROL VALVE
  • 5.38.1. REMOVAL AND INSTALLATION
  • 5.38.2. DISASSEMBLY
  • 5.38.3. ASSEMBLY
  • 5.39. MAIN RELIEF VALVE
  • 5.39.1. REMOVAL AND INSTALLATION
  • 5.39.2. DISASSEMBLY AND ASSEMBLY
  • 5.40. TVC VALVE
  • 5.40.1. REMOVAL AND INSTALLATION
  • 5.41. CONC VALVE
  • 5.41.1. REMOVAL AND INSTALLATION
  • 5.42. SERVO VALVE
  • 5.42.1. REMOVAL AND INSTALLATION
  • 5.43. WORK EQUIPMENT PPC VALVE
  • 5.43.1. REMOVAL AND INSTALLATION
  • 5.43.2. DISASSEMBLY AND ASSEMBLY
  • 5.44. TRAVEL PPC VALVE
  • 5.44.1. REMOVAL AND INSTALLATION
  • 5.44.2. DISASSEMBLY AND ASSEMBLY
  • 5.45. BOOM HOLDING VALVE
  • 5.45.1. REMOVAL AND INSTALLATION
  • 5.45.2. DISASSEMBLY AND ASSEMBLY
  • 5.46. PPC SHUTTLE VALVE
  • 5.46.1. REMOVAL AND INSTALLATION
  • 5.47. BOOM CYLINDER
  • 5.47.1. REMOVAL AND INSTALLATION
  • 5.48. ARM CYLINDER
  • 5.48.1. REMOVAL AND INSTALLATION
  • 5.49. BUCKET CYLINDER
  • 5.49.1. REMOVAL AND INSTALLATION
  • 5.50. HYDRAULIC CYLINDER
  • 5.50.1. DISASSEMBLY
  • 5.50.2. ASSEMBLY
  • 5.51. WORK EQUIPMENT
  • 5.51.1. REMOVAL AND INSTALLATION
  • 5.52. BUCKET
  • 5.52.1. REMOVAL AND INSTALLATION
  • 5.53.1. REMOVAL AND INSTALLATION
  • 5.54. ARM, BUCKET
  • 5.54.1. REMOVAL AND INSTALLATION
  • 5.55. BOOM
  • 5.55.1. REMOVAL AND INSTALLATION
  • 5.56. OPERATORS CAB
  • 5.56.1. REMOVAL AND INSTALLATION
  • 5.57. COUNTERWEIGHT
  • 5.57.1. REMOVAL AND INSTALLATION
  • 5.58. ENGINE THROTTLE CONTROLLER
  • 5.58.1. REMOVAL AND INSTALLATION
  • 5.59. PUMP CONTROLLER
  • 5.59.1. REMOVAL AND INSTALLATION
  • 5.60. MONITOR PANEL
  • 5.60.1. REMOVAL AND INSTALLATION
  • 5.61. PROCEDURE FOR FLUSHING HYDRAULIC CIRCUIT
  • 6. MAINTENANCE STANDARD
  • 6.1. FINAL DRIVE
  • 6.2. SWING MACHINERY
  • 6.3. SWING CIRCLE
  • 6.4. TRACK FRAME AND RECOIL SPRING
  • 6.5. CHARGING PUMP AND RELIEF VALVE
  • 6.6. CONTROL VALVE
  • 6.7. TRAVEL SHUTTLE VALVE
  • 6.8. SWING MOTOR
  • 6.9. CENTER SWIVEL JOINT
  • 6.10. TRAVEL MOTOR
  • 6.11. PPC VALVE
  • 6.12. BOOM HOLDING VALVE
  • 6.13. HYDRAULIC CYLINDER
  • 6.14. WORK EQUIPMENT
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