komatsu pc200 8 pc200lc 8 pc220 8 pc220lc 8 galeo hydraulic excavator operation and maintenance manual ten00116 05 1

komatsu pc200 8 pc200lc 8 pc220 8 pc220lc 8 galeo hydraulic excavator operation and maintenance manual ten00116 05 2

komatsu pc200 8 pc200lc 8 pc220 8 pc220lc 8 galeo hydraulic excavator operation and maintenance manual ten00116 05 3

komatsu pc200 8 pc200lc 8 pc220 8 pc220lc 8 galeo hydraulic excavator operation and maintenance manual ten00116 05 4 1

komatsu pc200 8 pc200lc 8 pc220 8 pc220lc 8 galeo hydraulic excavator operation and maintenance manual ten00116 05 5 1

Komatsu PC200-8, PC200LC-8, PC220-8, PC220LC-8 Galeo Hydraulic Excavator Operation and Maintenance Manual TEN00116-05

$20.00

Type Of Manual: Operation and Maintenance Manual
Manual ID: TEN00116-05
Format: PDF
Size: 10.2MB
Number of Pages: 385

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- PC200-8 Galeo Hydraulic Excavator
- PC200LC-8 Galeo Hydraulic Excavator
- PC220-8 Galeo Hydraulic Excavator
- PC220LC-8 Galeo Hydraulic Excavator

1. COVER
2. FOREWORD
2.1. FOREWORD
2.2. SAFETY INFORMATION
2.3. INTRODUCTION
2.3.1. DIRECTIONS OF MACHINE
2.3.2. BREAKINGIN THE NEW MACHINE
2.4. PRODUCT INFORMATION
2.4.1. PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
2.4.2. EPA REGULATIONS, ENGINE NUMBER PLATE
2.4.3. SERVICE METER LOCATION
2.4.4. YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR
3. CONTENTS
4. SAFETY
4.1. SAFETY
4.2. SAFETY LABELS
4.2.1. LOCATION OF SAFETY LABELS
4.2.2. SAFETY LABELS
4.3. GENERAL PRECAUTIONS
4.3.1. SAFETY RULES
4.3.2. IF PROBLEMS ARE FOUND
4.3.3. WORKING WEAR AND PERSONAL PROTECTIVE ITEMS
4.3.4. FIRE EXTINGUISHER AND FIRST AID KIT
4.3.5. SAFETY EQUIPMENT
4.3.6. KEEP MACHINE CLEAN
4.3.7. KEEP OPERATORS COMPARTMENT CLEAN
4.3.8. LEAVING OPERATORS SEAT WITH LOCK
4.3.9. HANDRAILS AND STEPS
4.3.10. PRECAUTIONS WHEN WORKING IN HIGH PLACES
4.3.11. MOUNTING AND DISMOUNTING
4.3.12. NO PERSONS ON ATTACHMENTS
4.3.13. DO NOT GET CAUGHT IN ARTICULATED PORTION
4.3.14. BURN PREVENTION
4.3.15. FIRE PREVENTION AND EXPLOSION PREVENTION
4.3.16. ACTION IF FIRE OCCURS
4.3.17. WINDSHIELD WASHER FLUID
4.3.18. FALLING OBJECTS, FLYING OBJECTS AND INTRUDING OBJECTS PREVENTION
4.3.19. ATTACHMENT INSTALLATION
4.3.20. ATTACHMENT COMBINATIONS
4.3.21. CAB WINDOW GLASSES
4.3.22. UNAUTHORIZED MODIFICATIONS
4.3.23. SAFETY AT JOBSITE
4.3.24. WORKING ON LOOSE GROUND
4.3.25. DISTANCE TO HIGH VOLTAGE CABLES
4.3.26. ENSURE GOOD VISIBILITY
4.3.27. VENTILATION FOR ENCLOSED AREA
4.3.28. SIGNALMANS SIGNAL AND SIGNS
4.3.29. EMERGENCY EXIT FROM OPERATORS CAB
4.3.30. ASBESTOS DUST HAZARD PREVENTION
4.4. SAFETY MACHINE OPERATION
4.4.1. STARTING ENGINE
4.4.2. OPERATION
4.4.3. TRANSPORTATION
4.4.4. BATTERY
4.4.5. TOWING
4.4.6. LIFTING OBJECTS WITH BUCKET
4.5. SAFETY MAINTENANCE INFORMATION
4.5.1. WARNING TAG
4.5.2. KEEP WORK PLACE CLEAN AND TIDY
4.5.3. APPOINT LEADER WHEN WORKING WITH OTHERS
4.5.4. STOP ENGINE BEFORE CARRYING OUT MAINTENANCE
4.5.5. TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING
4.5.6. PROPER TOOLS
4.5.7. ACCUMULATOR, GAS SPRING
4.5.8. PERSONNEL
4.5.9. ATTACHMENTS
4.5.10. WORK UNDER THE MACHINE
4.5.11. NOISE
4.5.12. WHEN USING HAMMER
4.5.13. WELDING WORKS
4.5.14. REMOVING BATTERY TERMINALS
4.5.15. SAFETY FIRST WHEN USING HIGHPRESSURE GREASE TO ADJUST TRACK TENSION
4.5.16. DO NOT DISASSEMBLE RECOIL SPRINGS
4.5.17. SAFETY RULES FOR HIGHPRESSURE OIL
4.5.18. PRECAUTION FOR HIGH FUEL PRESSURE
4.5.19. SAFETY HANDLING HIGHPRESSURE HOSES
4.5.20. PRECAUTION FOR HIGH VOLTAGE
4.5.21. WASTE MATERIALS
4.5.22. AIR CONDITIONER MAINTENANCE
4.5.23. COMPRESSED AIR
4.5.24. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
5. OPERATION
5.1. MACHINE VIEW ILLUSTRATIONS
5.1.1. OVERALL MACHINE VIEW
5.1.2. CONTROLS AND GAUGES
5.2. DETAILED CONTROLS AND GAUGES
5.2.1. MONITORING SYSTEM
5.2.2. SWITCHES
5.2.3. CONTROL LEVERS AND PEDALS
5.2.4. SUN ROOF
5.2.5. WINDSHIELD
5.2.6. EMERGENCY ESCAPE HAMMER
5.2.7. AIR CONDITIONER CONTROLS
5.2.8. RADIO
5.2.9. AUXILIARY ELECTRIC POWER
5.2.10. FUSE
5.2.11. FUSIBLE LINK
5.2.12. CONTROLLER
5.2.13. TOOL BOX
5.2.14. GREASE PUMP HOLDER
5.2.15. FIRE EXTINGUISHER
5.3. MACHINE OPERATIONS AND CONTROLS
5.3.1. BEFORE STARTING ENGINE
5.3.2. STARTING ENGINE
5.3.3. AFTER STARTING ENGINE
5.3.4. STOPPING THE ENGINE
5.3.5. MACHINE OPERATION
5.3.6. STEERING THE MACHINE
5.3.7. SWINGING
5.3.8. WORK EQUIPMENT CONTROLS AND OPERATIONS
5.3.9. WORKING MODE
5.3.10. PROHIBITED OPERATIONS
5.3.11. GENERAL OPERATION INFORMATION
5.3.12. TRAVELING ON SLOPES
5.3.13. ESCAPE FROM MUD
5.3.14. RECOMMENDED APPLICATIONS
5.3.15. BUCKET REPLACEMENT AND INVERSION
5.3.16. PARKING MACHINE
5.3.17. MACHINE INSPECTION AFTER DAILY WORK
5.3.18. LOCKING
5.4. TRANSPORTATION
5.4.1. TRANSPORTATION PROCEDURE
5.4.2. LOADING AND UNLOADING WITH TRAILER
5.4.3. LIFTING MACHINE
5.5. COLD WEATHER OPERATION
5.5.1. COLD WEATHER OPERATION INFORMATION
5.5.2. AFTER DAILY WORK COMPLETION
5.5.3. AFTER COLD WEATHER SEASON
5.6. LONG TERM STORAGE
5.6.1. BEFORE STORAGE
5.6.2. DURING STORAGE
5.6.3. AFTER STORAGE
5.6.4. STARTING MACHINE AFTER LONGTERM STORAGE
5.7. TROUBLES AND ACTIONS
5.7.1. RUNNING OUT OF FUEL
5.7.2. PHENOMENA THAT ARE NOT FAILURES
5.7.3. TOWING THE MACHINE
5.7.4. LIGHTWEIGHT TOWING HOLE
5.7.5. SEVERE JOB CONDITION
5.7.6. DISCHARGED BATTERY
5.7.7. OTHER TROUBLE
6. MAINTENANCE
6.1. MAINTENANCE INFORMATION
6.2. OUTLINE OF SERVICE
6.2.1. HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
6.2.2. ELECTRIC SYSTEM MAINTENANCE
6.3. WEAR PARTS
6.3.1. WEAR PARTS LIST
6.4. RECOMMENDED FUEL, COOLANT, AND LUBRICANT
6.4.1. RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL
6.5. TIGHTENING TORQUE SPECIFICATIONS
6.5.1. TIGHTENING TORQUE LIST
6.6. SAFETY CRITICAL PARTS
6.6.1. SAFETY CRITICAL PARTS LIST
6.7. MAINTENANCE SCHEDULE
6.7.1. MAINTENANCE SCHEDULE CHART
6.7.2. MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER
6.8. MAINTENANCE PROCEDURE
6.8.1. INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS)
6.8.2. INITIAL 500 HOURS MAINTENANCE (ONLY AFTER THE FIRST 500 HOURS)
6.8.3. WHEN REQUIRED
6.8.4. CHECK BEFORE STARTING
6.8.5. EVERY 100 HOURS MAINTENANCE
6.8.6. EVERY 250 HOURS MAINTENANCE
6.8.7. EVERY 500 HOURS MAINTENANCE
6.8.8. EVERY 1000 HOURS MAINTENANCE
6.8.9. EVERY 2000 HOURS MAINTENANCE
6.8.10. EVERY 4000 HOURS MAINTENANCE
6.8.11. EVERY 5000 HOURS MAINTENANCE
6.8.12. EVERY 8000 HOURS MAINTENANCE
7. SPECIFICATIONS
7.1. SPECIFICATIONS
8. ATTACHMENTS, OPTIONS
8.1. GENERAL PRECAUTIONS FOR SAFETY
8.1.1. PRECAUTIONS WHEN SELECTING
8.1.2. READ THE INSTRUCTION MANUAL THOROUGHLY
8.1.3. PRECAUTIONS WHEN REMOVING OR INSTALLING
8.1.4. PRECAUTIONS WHEN USING
8.2. BUCKET WITH HOOK
8.2.1. HOOK CONDITION
8.2.2. PROHIBITED OPERATIONS
8.3. MACHINE READY FOR ATTACHMENT
8.3.1. LOCATIONS
8.3.2. HYDRAULIC CIRCUIT
8.3.3. ATTACHMENT REMOVAL AND INSTALLATION
8.3.4. ATTACHMENT OPERATIONS
8.3.5. LONG TERM STORAGE
8.3.6. SPECIFICATIONS
8.4. ATTACHMENT GUIDE
8.4.1. ATTACHMENT COMBINATIONS
8.4.2. TRACK SHOES SELECTION
8.4.3. BUCKET TEETH SELECTION
8.4.4. HANDLING OF RUBBER PAD SHOE AND ROAD LINER
8.4.5. TRAPEZOIDAL BUCKET
8.4.6. HANDLING EXTENSION ARM
8.4.7. HANDLING CLAMSHELL BUCKET
8.5. RECOMMENDED ATTACHMENT OPERATIONS
8.5.1. HYDRAULIC BREAKER
8.6. HANDLING MACHINES EQUIPPED WITH KOMTRAX
8.6.1. BASIC PRECAUTIONS
9. INDEX

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