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Home / Komatsu / Komatsu Operation and Maintenance Manual PDF
komatsu pc3400 11m0 hydraulic excavator field assembly instruction gen00237 00 1
komatsu pc3400 11m0 hydraulic excavator field assembly instruction gen00237 00 2
komatsu pc3400 11m0 hydraulic excavator field assembly instruction gen00237 00 3
komatsu pc3400 11m0 hydraulic excavator field assembly instruction gen00237 00 4
komatsu pc3400 11m0 hydraulic excavator field assembly instruction gen00237 00 5
komatsu pc3400 11m0 hydraulic excavator field assembly instruction gen00237 00 2
komatsu pc3400 11m0 hydraulic excavator field assembly instruction gen00237 00 3
komatsu pc3400 11m0 hydraulic excavator field assembly instruction gen00237 00 4
komatsu pc3400 11m0 hydraulic excavator field assembly instruction gen00237 00 5

Komatsu PC3400-11M0 Hydraulic Excavator Field Assembly Instruction GEN00237-00

$20.00

  • Type Of Manual: Field Assembly Instruction
  • Manual ID: GEN00237-00
  • Format: PDF
  • Size: 34.2MB
  • Number of Pages: 299
Category: Komatsu Operation and Maintenance Manual PDF
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  • Model List:

    • PC3400-11M0 Hydraulic Excavator
  • 1. COVER
  • 2. FOREWORD
  • 2.1. Foreword
  • 2.2. Precautions for field assembly
  • 2.2.1. How to do work
  • 2.2.2. Preparation and check of protective gear, slings and tools
  • 2.2.3. Check during actual work
  • 2.3. Disposal of removed parts
  • 3. SAFETY
  • 3.1. SAFETY INFORMATION
  • 3.2. OVERVIEW
  • 3.2.1. NORMAL OPERATIONS
  • 3.2.2. REGULAR MAINTENANCE
  • 3.2.3. TROUBLESHOOTING, ADJUSTMENTS AND REPAIR
  • 3.2.4. ADDITIONAL SAFETY PRECAUTIONS
  • 3.3. SOUND PRESSURE AND VIBRATION LEVELS IN THE OPERATORS CAB.
  • 3.3.1. SOUND
  • 3.3.2. VIBRATION
  • 3.4. GENERAL PRECAUTIONS COMMON TO OPERATION ON THE EXCAVATOR
  • 3.4.1. UNDERSTANDING THE excavator
  • 3.4.2. PRECAUTIONS BEFORE STARTING OPERATION ON THE EXCAVATOR
  • 3.4.3. PREPARATIONS FOR SAFE OPERATION
  • 3.4.4. FIRE PREVENTION
  • 3.4.5. PRECAUTIONS WHEN GETTING ON OR OFF THE EXCAVATOR
  • 3.4.6. BURN PREVENTION
  • 3.4.7. PRECAUTIONS WHEN CLEANING CAB GLASS
  • 3.4.8. PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES
  • 3.4.9. PRECAUTIONS RELATED TO AIRBOURNE AND EJECTED DEBRIS
  • 3.4.10. ELECTROMAGNETIC COMPATIBILITY (EMC)
  • 3.4.11. PRECAUTIONS AT JOBSITE
  • 3.4.12. STARTING motor
  • 3.4.13. OPERATION
  • 3.5. PRECAUTION FOR MAINTENANCE
  • 3.5.1. GENERAL PRECAUTIONS
  • 3.5.2. PRECAUTIONS FOR INSPECTION AND MAINTENANCE
  • 3.5.3. PRECAUTIONS WITH HIGH PRESSURE FLUID
  • 3.6. ADDITIONAL SAFETY INFORMATION FOR TROUBLESHOOTING AND ADJUSTMENTS
  • 3.6.1. INSPECTION OF THE HYDRAULIC SYSTEM
  • 3.6.2. TWO WORKERS ONLY WHEN THE EXCAVATOR IS RUNNING DURING ADJUSTMENTS
  • 3.6.3. AREAS OF POTENTIAL DANGER AROUND THE EXCAVATOR
  • 3.7. SPECIAL SAFETY EQUIPMENT
  • 3.7.1. FRONT GUARD PROTECTIVE Structure FOPS FOR OPERATORS CAB
  • 3.7.2. OBJECT HANDLING
  • 3.7.3. LIGHTING
  • 3.7.4. WARNING BEACON
  • 3.7.5. SAFETY HARNESS IN CONFORMITY WITH EN 361 (EUROPEAN STANDARD)
  • 4. GENERAL
  • 4.1. General
  • 4.1.1. DELIVERY OF THE EXCAVATOR
  • 4.1.2. ASSEMBLING THE EXCAVATOR
  • 4.1.3. LIFTING AND TRANSPORTATION
  • 4.1.4. ELECTRICAL ENERGY
  • 4.1.5. ELECTROMAGNETIC COMPATIBILITY (EMC)
  • 4.1.6. MONITORING SYSTEM OF THE Machine
  • 4.2. Assembly site requirements
  • 4.2.1. Configuration of components on erection side (example)
  • 4.2.2. Required cranes
  • 4.2.3. Manpower / Assembly Time
  • 4.2.4. Tools and equipment for assembly
  • 4.3. Standard application for torque chart
  • 4.3.1. Metric standard thread
  • 4.3.2. Metric fine thread
  • 4.4. Special Tightening Torques
  • 4.5. Torque for flange Joints
  • 4.6. Tightening Torque for hydraulic hose connecting nut
  • 4.7. General installation procedures for hydraulic hose lines
  • 4.8. General installation instructions for attachment pins
  • 4.8.1. Preparations for assembyl
  • 4.9. Transportation Postures
  • 5. ASSEMBLY SEQUENCE
  • 5.1. Assemble sequence
  • 5.1.1. Assembly sequence under consideration of the excavators stability
  • 5.2. Assemble the undercarriage (center body, track frames)
  • 5.2.1. Preparations before working
  • 5.2.2. Attach Center body to Track Frames
  • 5.2.3. Special hydraulic torque wrench
  • 5.2.4. Connect Hydraulic Lines to the Travel Motors
  • 5.2.5. Hydraulic Track Tensioning system
  • 5.2.6. Final Assembly of Undercarriage
  • 5.3. Assemble the main valve block assembly
  • 5.4. Assemble the superstructure platform
  • 5.5. Assemble the machine house assembly
  • 5.5.1. Assemble the air cleaner Assembly
  • 5.5.2. Assemble the exhaust muffler assembly
  • 5.5.3. Assemble the handrails
  • 5.5.4. Connect service center
  • 5.6. Assemble the L.H. platform
  • 5.7. Assemble hydraulically operated stairway
  • 5.8. Assemble the machine house L.H. platform
  • 5.9. Assemble the cab base
  • 5.9.1. Assemble the cab base walks and attachments
  • 5.10. Assemble the operators cab
  • 5.11. Assemble the fuel tank top platform
  • 5.12. Assemble the lubrication pump station
  • 5.13. Assemble the hydraulic oil tank
  • 5.13.1. Assemble the platform between machine house and hydraulic oil tank
  • 5.14. Assemble the superstructure floor frame
  • 5.15. Assemble the machine house r.h. platform
  • 5.16. Assemble the hydraulic oil tank R.H. platform
  • 5.17. Assemble the emergency escape ladder at the machine house
  • 5.18. Assemble the oil cooler assembly
  • 5.19. Preassemble boom hydraulic cylinder
  • 5.19.1. Preparatory work
  • 5.19.2. Assemble the boom cylinders
  • 5.19.3. Assemble the stick cylinders
  • 5.20. Assemble the counterweight
  • 5.21. Install the Preassembled boom at the superstructure
  • 5.21.1. Install the boom cylinder at the superstructure
  • 5.22. Connect the components and piping around the boom foot
  • 5.23. Prechecks before engine start
  • 5.23.1. Prechecks prior to initial start up
  • 5.23.2. Filling and bleeding the hydraulic system
  • 5.24. Install the stick at the boom
  • 5.25. Connect the stick cylinders and stick
  • 5.26. Connect the components and piping around the stick
  • 5.27. Bleeding the bucket cylinder
  • 5.28. Assemble the bucket
  • 5.29. Bleed air from track tensioning system
  • 5.30. Bleed slew circuit
  • 5.31. Bleed air from track system
  • 6. DISASSEMBLY OF THE EXCAVATOR
  • 6.1. Disassembly sequence of backhoe excavators
  • 6.1.1. Safety precautions for disassembling the excavator
  • 6.1.2. Disposal of the waste material
  • 7. FINAL CHECKS AND ADJUSTMENTS
  • 7.1. Commissioning check list
  • 7.2. Adjustment of automatic lubrication systems
  • 7.2.1. Setting of pause time and grease injector output (continued)
  • 7.3. Charging air conditioner with refrigerant
  • 7.4. Perform the PM Clinic commissioning procedure according to the PM Clinic manual
  • 7.4.1. Visual inspection
  • 7.4.2. Travelling inspection
  • 7.5. Handling of documentation after assembly and commissioning
  • 8. ORBCOMM INITIALIZATION
  • 8.1. PC configuration tool for KOMTRAX Plus / ORBCOMM
  • 8.2. KomVision Calibration
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