Komatsu PC5500-6 Diesel Hydraulic Excavator Shop Manual SHOP15046UP

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Komatsu PC5500-6 Diesel Hydraulic Excavator Shop Manual SHOP15046UP

$40.00

Type Of Manual: Shop Manual
Manual ID: SHOP15046UP
Format: PDF
Size: 34.4MB
Number of Pages: 1649

Category: Komatsu Shop Manual PDF

Model List:
- PC5500-6 Diesel Hydraulic Excavator

1. PC55006D Service Manual
1.1. Contents and Foreword
1.2. Main Assembly Groups
1.3. Drive
1.4. Hydraulic Oil Reservoir
1.5. Hydraulic Oil Cooling
1.6. Controlling
1.7. Components
1.8. Main Hydraulic Pumps and Pump Regulation
1.9. Operating Hydraulics
1.10. ydraulics for the Attachment Cylinders
1.11. Hydraulics for the Swing Circuit
1.12. ydraulics for the Travel Circuit
1.13. Hydraulic Track Tensioning System
1.14. Access Ladder
1.15. Refilling Arm
1.16. Hints for Reading Hydraulic Circuit Diagram
1.17. Hints for Reading Electric Circuit Diagram
1.19. Lubrication System
2. PC55006D Disassembly and Assembly
2.1. Introduction
2.1.1. Contents of the binder
2.1.2. Foreword
2.1.2.1. Service
2.2. Safety
2.2.1. Safety Instructions
2.2.1.1. Method of using this manual
2.2.1.2. General precautions
2.2.1.3. Preparations for work
2.2.1.4. Precautions during work
2.2.1.5. Warning of special dangers
2.2.1.6. Special safety equipment
2.2.2. Lifting gears
2.2.2.1. Wire ropes
2.2.2.2. Sling accessory
2.2.2.3. Weight tables
2.2.3. Torque charts according to DIN
2.2.3.1. Metric standard thread
2.2.3.2. Metric fine thread
2.2.3.3. Cummins motor torques metric
2.2.3.4. Cummins motor torques U.S. customary
2.2.3.5. SAE flange connections
2.2.4. Blind plugs
2.2.4.1. Dummy plates for SAE flanches
2.2.4.2. Classification of threads to the nominal width
2.2.4.3. Plugs and fittings according to DIN 2353
2.2.5. Conversation table
2.2.5.1. Method of using the conversation table
2.2.5.2. Millimeter Inch Kilogram Pound
2.2.5.3. Liter U.S. Gallon Liter U.K. Gallon
2.2.5.4. KGm ft.lb
2.2.5.5. Bar PSI / PSI Bar
2.2.5.6. Basic Values in Ohm according to DIN 43 76
2.2.5.7. Temperature
2.2.6. Explanation of abbreviations
2.3. Superstructure
2.3.1. Diesel engine
2.3.1.1. Removal of the diesel engines
2.3.1.2. Engine torque support and engine/PTO mounts
2.3.1.3. Alternator
2.3.1.4. Batteries
2.3.1.5. Radiator fan
2.3.1.6. Radiators
2.3.1.7. Starter system
2.3.1.8. Torsion type coupling (GEISLINGER)
2.3.2.1. Main pumps
2.3.2.2. PTO oil pump (auxiliary pump)
2.3.2.3. Oil Circulation pump (auxiliary pump)
2.3.2.4. Pump distributor gearbox (PTO)
2.3.3. Hydraulics
2.3.3.1. Hydraulic cooler fan drive pump
2.3.3.2. Hydraulic cooler fan assembly
2.3.3.3. Hydraulic oil coolers
2.3.3.4. Main relief valves (MRV)
2.3.3.5. Pilot oil pump (gear pump)
2.3.3.6. Main gate valve
2.3.3.7. Hydraulic oil reservoir
2.3.3.8. Main control valve blocks
2.3.3.9. Service line relief valves (SRV)
2.3.3.10. Anticavitation valves (ACV)
2.3.3.11. Replacement of the ACV on manifold
2.3.3.12. Throttle check valves
2.3.3.13. Manifold
2.3.4. Slew drive
2.3.4.1. Slew gear
2.3.4.2. Swing motor
2.3.4.3. Slew parking brake
2.3.4.4. Dynamic slew brake
2.3.4.5. Swing circle lubrication pinion (dummy wheel)
2.3.5. Lubrication pumps
2.3.5.1. Removal of the lubrication pump
2.3.5.2. Replacement of the lubricating pump
2.3.6. Pump controller MC7
2.3.6.1. Removal of the pump controller MC7
2.3.6.2. Replacement of the pump controller MC7
2.3.7. Operators cab
2.3.7.1. Removal of the operators cab
2.3.7.2. Replacement of the operators cab
2.3.7.3. Cabmounts
2.3.7.4. Front window
2.3.7.5. Operators seat
2.3.7.7. Access ladder
2.3.7.8. Removal of the cab base
2.3.7.9. Replacement of the cab base
2.3.8. Counterweight
2.3.8.1. Removal of the counterweight
2.3.8.2. Replacement of the counterweight
2.3.9. Superstructure lifting
2.3.9.1. Remove the superstructure from the undercarriage
2.3.9.2. Install the superstructure onto the undercarriage
2.3.10. Fuel tank
2.3.10.1. Removal of the fuel tank
2.3.10.2. Replacement of the fuel tank
2.4. Undercarriage
2.4.1. Travel system
2.4.1.1. Track group
2.4.1.2. Sprocket
2.4.1.3. Guide wheels
2.4.1.4. Track tensioning accumulators
2.4.1.5. Track tension valve block
2.4.1.6. Hydraulic hoses of the track tensioning system
2.4.1.7. Travel brake valve block (overspeed valve)
2.4.1.8. Track tensioning cylinders
2.4.1.9. Travel motor
2.4.1.10. travel parking brake
2.4.1.11. Travel gearbox
2.4.1.12. Carrier roller
2.4.1.13. Track roller
2.4.2. Car body
2.4.2.1. Removal of the car body (type with mounting pins)
2.4.2.2. Replacement of the car body (type with mounting pins)
2.4.2.3. Removal of the car body (type with bolted connection)
2.4.2.4. Replacement of the car body (type with bolted connection)
2.4.2.5. Rotary joint
2.4.2.6. swing circle
2.5. Attachment
2.5.1. Backhoe
2.5.1.1. Boom
2.5.1.2. Stick
2.5.1.3. Bucket
2.5.1.4. Bucket link rod and steering rods
2.5.1.5. Ground engaging tools (GET)
2.5.1.6. Hydraulic hoses at the backhoe attachment
2.5.2. Face shovel
2.5.2.1. Boom
2.5.2.2. Stick
2.5.2.3. Bull clam bucket
2.5.2.4. Ground engaging tools (GET)
2.5.2.5. Hydraulic hoses at the face shovel attachment
2.5.3. Metering Valves (grease Injectors) at the attachment
2.5.3.1. Removal of the metering valves (grease injectors)
2.5.3.2. Replacement of the metering valves (grease injectors)
2.5.4. Cylinder bypass test
2.6. Appendix
2.6.1. Fluids and lubricants
2.6.1.1. Lubricants for operation in moderate and hot climates
2.6.1.2. Lubricants for operation in cold and arctic climates
2.6.2. Filling capacities
2.6.3. Tools list
2.6.3.1. Used special tools (overview)
2.6.3.2. KOMATSU tools catalogue
2.6.4. Work Instructions
2.6.4.1. Surface coating with INTERZINC 697
2.6.4.2. Remove / install the crawler carrier
2.6.4.3. Use of the hydraulic torque wrench (suppliers documentation)
2.6.4.4. Repair manual TRAVEL GEAR (in extracts)
2.6.5. PARTS SERVICE NEWS
2.6.5.1. AH03506b
2.6.5.2. AH03509a
2.6.5.3. AH03510
2.6.5.4. AH03511
2.6.5.5. AH03512
2.6.5.6. AH04518
2.6.5.7. AH05501a
2.6.5.8. AH05510
2.6.5.9. AH05511
2.6.5.10. AH05520a
2.6.5.11. AH05525
2.6.5.12. AH05535c
2.6.5.13. AH06543a
2.6.5.14. AH07509
2.6.5.15. AH07526
2.6.5.16. AH08503
2.6.5.17. AH08507

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