Komatsu PC5500-6 Hydraulic Mining Shovel Remove and Replace Procedures

Komatsu PC5500-6 Hydraulic Mining Shovel Remove and Replace Procedures - Image 2

Komatsu PC5500-6 Hydraulic Mining Shovel Remove and Replace Procedures - Image 3

Komatsu PC5500-6 Hydraulic Mining Shovel Remove and Replace Procedures - Image 4

Komatsu PC5500-6 Hydraulic Mining Shovel Remove and Replace Procedures - Image 5

komatsu pc5500 6 hydraulic mining shovel remove and replace procedures 2

komatsu pc5500 6 hydraulic mining shovel remove and replace procedures 3

Komatsu PC5500-6 Hydraulic Mining Shovel Remove and Replace Procedures

$40.00

Type Of Manual: Remove and Replace Procedures
Format: PDF
Size: 20.2MB
Number of Pages: 918

Category: Komatsu Other Manual PDF

Model List:
- PC5500-6 Hydraulic Mining Shovel

1. Table of contents
2. Introduction
2.1. Contents of the binder
2.2. Foreword
2.2.1. Service
3. Safety and Standards
3.1. Safety Instructions
3.1.1. Method of using this manual
3.1.2. General precautions
3.1.3. Preparations for work
3.1.4. Precautions during work
3.1.5. Warning of special dangers
3.1.6. Special safety equipment
3.1.7. Safety hints for hydraulic hose installation
3.1.8. Safety hints for lifting heavy parts
3.1.9. Safety hints for wire ropes
3.1.10. Safety hints for sling accessory
3.1.11. Weight tables
3.2. Torque charts according to DIN
3.2.1. Metric standard thread
3.2.2. Metric fine thread
3.2.3. Cummins motor torques metric
3.2.4. Cummins motor torques U.S. customary
3.2.5. SAE flange connections
3.3. Blind plugs
3.3.1. Dummy plates for SAEflanges
3.3.2. Classification of threads to the nominal width
3.3.3. Plugs and fittings according to DIN 2353
3.4. Conversion table
3.4.1. Method of using the conversion table
3.4.2. Millimeter Inch Kilogram Pound
3.4.3. Liter U.S. Gallon Liter U.K. Gallon
3.4.4. Nm ft.lb
3.4.5. Bar PSI / PSI Bar
3.4.6. Basic values in Ohm according to DIN 43 76
3.4.7. Temperature
3.5. Tools
3.5.1. Standard tool case
3.6. Explanation of abbreviations
4. Superstructure
4.1. Diesel engine
4.1.1. Removal of the diesel engines
4.1.2. Engine torque support and engine/PTO mounts
4.1.3. Alternator
4.1.4. Batteries
4.1.5. Radiator fan
4.1.6. Radiators
4.1.7. Starter system
4.1.8. Torsion type coupling (GEISLINGER)
4.2.1. Main pumps
4.2.2. PTO oil pump (auxiliary pump)
4.2.3. Oil Circulation pump (auxiliary pump)
4.2.4. Pump distributor gearbox (PTO)
4.3. Hydraulics
4.3.1. Hydraulic cooler fan drive pump
4.3.2. Hydraulic cooler fan assembly
4.3.3. Hydraulic oil coolers
4.3.4. Main relief valves (MRV)
4.3.5. Pilot oil pump (gear pump)
4.3.6. Main gate valve
4.3.7. Hydraulic oil reservoir
4.3.8. Main control valve blocks
4.3.9. Service line relief valves (SRV)
4.3.10. Anticavitation valves (ACV)
4.3.11. Throttle check valves
4.3.12. Manifold
4.4. Slew drive
4.4.1. Slew gear
4.4.2. Swing motor
4.4.3. Slew parking brake
4.4.4. Dynamic slew brake
4.4.5. Swing circle lubrication pinion (dummy wheel)
4.4.6. swing circle
4.5. Lubrication pumps
4.5.1. Removal of the lubrication pump
4.5.2. Replacement of the lubrication pump
4.6. Pump controller MC7
4.6.1. Removal of the pump controller MC7
4.6.2. Replacement of the pump controller MC7
4.7. Operators cab
4.7.1. Removal of the operators cab
4.7.2. Replacement of the operators cab
4.7.3. Cabmounts
4.7.4. Front window (windscreen)
4.7.5. Operators seat
4.7.7. Access ladder
4.7.8. Removal of the cab base
4.7.9. Replacement of the cab base
4.8. Counterweight
4.8.1. Removal of the counterweight
4.8.2. Replacement of the counterweight
4.9. Superstructure lifting
4.9.1. Remove the superstructure from the undercarriage
4.9.2. Install the superstructure onto the undercarriage
4.10. Fuel tank
4.10.1. Removal of the fuel tank
4.10.2. Replacement of the fuel tank
5. Undercarriage
5.1. Travel system
5.1.1. Track group
5.1.2. Sprocket
5.1.3. Guide wheels
5.1.4. Track tensioning accumulators
5.1.5. Track tension valve block
5.1.6. Hydraulic hoses of the track tensioning system
5.1.7. Travel brake valve block (overspeed valve)
5.1.8. Track tensioning cylinders
5.1.9. Travel motor
5.1.10. Travel parking brake
5.1.11. Travel gearbox
5.1.12. Carrier roller
5.1.13. Track roller
5.2. Car body
5.2.1. Removal of the car body and the crawler carriers (type with pinned undercarriage)
5.2.2. Replacement of the car body and the crawler carriers (type with pinned undercarriage)
5.2.3. Removal of the car body and the crawler carriers (type with bolted undercarriage)
5.2.4. Replacement of the car body and the crawler carriers (type with bolted undercarriage)
5.2.5. Rotary joint
6. Attachment
6.1. Backhoe
6.1.1. Boom
6.1.2. Stick
6.1.3. Bucket
6.1.4. Bucket link rod and steering rods
6.1.5. Ground engaging tools (GET)
6.1.6. Hydraulic hoses at the backhoe attachment
6.2. Face shovel
6.2.1. Using the installation tools for hydraulic cylinders
6.2.2. Boom
6.2.3. Stick
6.2.4. Bull clam bucket
6.2.5. Ground engaging tools (GET)
6.2.6. Hydraulic hoses at the face shovel attachment
6.3. Metering valves (grease injectors) at the attachment
6.3.1. Removal of the metering valves (grease injectors)
6.3.2. Replacement of the metering valves (grease injectors)
6.4. Cylinder bypass test
7. Service Information
7.1. Fluids and lubricants
7.1.1. Lubricants for operation in moderate and hot climates
7.1.2. Lubricants for operation in cold and arctic climates
7.2. Filling capacities
7.3. Work instructions
7.3.1. Surface coating with INTERZINC 697
7.3.2. Remove / install the crawler carrier
7.4. Used special tools (overview)
8. Tools catalogue
9. Parts Service News
10. Suppliers documentation

Rate this product