komatsu sk818 5 sk820 5 turbo skid steer loader shop manual webm005001 1

komatsu sk818 5 sk820 5 turbo skid steer loader shop manual webm005001 2

komatsu sk818 5 sk820 5 turbo skid steer loader shop manual webm005001 3

komatsu sk818 5 sk820 5 turbo skid steer loader shop manual webm005001 4

komatsu sk818 5 sk820 5 turbo skid steer loader shop manual webm005001 5

Komatsu SK818-5, SK820-5 Turbo Skid Steer Loader Shop Manual WEBM005001

$40.00

Type Of Manual: Shop Manual
Manual ID: WEBM005001
Format: PDF
Size: 20.3MB
Number of Pages: 272

Category: Komatsu Shop Manual PDF

Model List:
- SK818-5 Turbo Skid Steer Loader
- SK820-5 Turbo Skid Steer Loader

1. SHOP MANUAL
1.1. CONTENTS
1.2. SAFETY
1.3. FOREWORD
1.4. HOW TO READ THE SHOP MANUAL
1.5. HOISTING INSTRUCTIONS
1.6. STANDARD TIGHTENING TORQUE
1.7. COATING MATERIALS
1.8. WEIGHT TABLE
1.9. TABLE OF OIL AND COOLANT QUANTITIES
1.10. CONVERSION TABLE
1.11. STRUCTURE AND FUNCTION
1.11.2. POWER TRAIN
1.11.3. TRANSMISSION
1.11.4. FINAL DRIVE
1.11.4.1. HYDRAULIC MOTOR
1.11.4.2. FLUSHING RELIEF VALVE
1.11.4.3. REDUCTION GEARING
1.11.5. HYDRAULIC CIRCUIT SK8185 SK8205 turbo (STANDARD)
1.11.6. HYDRAULIC CIRCUIT SK8185 SK8205 turbo (HIGHFLOW)
1.11.7. HYDRAULIC CIRCUIT SK8185 SK8205 turbo (ROAD HOMOLOGATION)
1.11.8. HYDRAULIC PUMP
1.11.9. CONTROL VALVE (3SPOOL)
1.11.10. CONTROL VALVE (4SPOOL)
1.11.11. CLSS
1.11.11.1. OUTLINE
1.11.11.2. PRESSURE COMPENSATION CONTROL
1.11.11.3. OPERATION FOR EACH FUNCTION AND VALVE
1.11.11.3.1. SERIES CIRCUIT
1.11.11.3.2. SELF LEVELING FUNCTION
1.11.11.3.3. THE FUNCTION TO SWITCH SERIES CIRCUIT TO PARALLEL CIRCUIT
1.11.11.3.4. PRESSURE COMPENSATION VALVE
1.11.11.3.5. DIVIDING FUNCTION (19) (Only SuperFlow specification for SK8155)
1.11.12. SOLENOID VALVE
1.11.13. ACCUMULATOR
1.11.14. PATTERN CHANGE VALVE (OPTIONAL)
1.11.15. OPERATION
1.11.16. PATTERN ISO
1.11.17. PATTERN OPTIONAL
1.11.18. PPC VALVE (STANDARD)
1.11.19. PPC VALVE (PATTERN CHANGE) (OPTIONAL)
1.11.20. PPC VALVE (STANDARD)
1.11.21. PPC VALVE PATTERN CHANGE (OPTIONAL)
1.11.22. CYLINDERS
1.11.22.1. BUCKET RAISE
1.11.22.2. BUCKET TILT
1.11.23. ELECTRICAL DIAGRAM (TOPCABIN LIGHT LINE OMOLOGATION) (1/2)
1.11.24. ELECTRICAL DIAGRAM (TOPCABIN LIGHT LINE OMOLOGATION) (2/2)
1.11.25. ELECTRICAL DIAGRAM (REAR LIGHT LINE) (1/2)
1.11.26. ELECTRICAL DIAGRAM (REAR LIGHT LINE) (2/2)
1.11.27. ELECTRICAL DIAGRAM (ENGINE LINE) (2/3)
1.11.28. ELECTRICAL DIAGRAM (ENGINE LINE) (3/3)
1.11.29. ELECTRICAL DIAGRAM (FRAME LINE STANDARD) (1/3)
1.11.30. ELECTRICAL DIAGRAM (FRAME LINE STANDARD) (2/3)
1.11.31. ELECTRICAL DIAGRAM (FRAME LINE STANDARD) (3/3)
1.11.32. ELECTRICAL DIAGRAM (FRAME LINE OPTIONAL) (1/3)
1.11.33. ELECTRICAL DIAGRAM (FRAME LINE OPTIONAL) (2/3)
1.11.34. ELECTRICAL DIAGRAM (FRAME LINE OPTIONAL) (3/3)
1.11.35. ELECTRICAL DIAGRAM (CABIN LINE STANDARD) (1/5)
1.11.36. ELECTRICAL DIAGRAM (CABIN LINE STANDARD) (2/5)
1.11.37. ELECTRICAL DIAGRAM (CABIN LINE STANDARD) (3/5)
1.11.38. ELECTRICAL DIAGRAM (CABIN LINE STANDARD) (4/5)
1.11.39. ELECTRICAL DIAGRAM (CABIN LINE STANDARD) (5/5)
1.11.40. ELECTRICAL DIAGRAM (CABIN LINE OPTIONAL) (1/7)
1.11.41. ELECTRICAL DIAGRAM (CABIN LINE OPTIONAL) (2/7)
1.11.42. ELECTRICAL DIAGRAM (CABIN LINE OPTIONAL) (3/7)
1.11.43. ELECTRICAL DIAGRAM (CABIN LINE OPTIONAL) (4/7)
1.11.44. ELECTRICAL DIAGRAM (CABIN LINE OPTIONAL) (5/7)
1.11.45. ELECTRICAL DIAGRAM (CABIN LINE OPTIONAL) (6/7)
1.11.46. ELECTRICAL DIAGRAM (CABIN LINE OPTIONAL) (7/7)
1.11.47. ELECTRICAL DIAGRAM (TOPCABIN LIGHT LINE STANDARD) (1/2)
1.11.48. ELECTRICAL DIAGRAM (TOPCABIN LIGHT LINE STANDARD) (2/2)
1.11.49. ELECTRICAL DIAGRAM (ENGINE LINE) (1/3)
1.11.50. ELECTRICAL DIAGRAM (STANDARD)
1.12. TESTING AND ADJUSTMENTS
1.12.1. NORMAL OR STANDARD TECHNICAL DATA
1.12.2. SPECIAL TOOLS
1.12.3. CHECKING THE ENGINE SPEED
1.12.4. ADJUSTMENT OF VALVE CLEARANCE (SK8185)
1.12.5. ADJUSTMENT OF VALVE CLEARANCE (SK8205 turbo)
1.12.6. MEASUREMENT OF THE COMPRESSION PRESSURE (SK8185)
1.12.7. MEASUREMENT OF THE COMPRESSION PRESSURE (SK8205 turbo)
1.12.8. CONTROL AND ADJUSTMENT OF THE FAN BELT TENSION
1.12.9. CONTROL AND ADJUSTMENT OF THE INJECTION TIMING
1.12.10. CHECKING ENGINE OIL PRESSURE
1.12.11. ADJUSTING THE STROKE OF THE ACCELERATOR CABLES
1.12.12. REGULATION OF PPC VALVES DRIVE PRESSURE
1.12.13. ADJUSTMENT OF THE PPC VALVE CLEARANCES
1.12.14. ADJUSTING THE POSITION OF THE SERVOCONTROL ENGAGEMENT SAFETY SENSOR
1.12.15. TESTING AND ADJUSTMENT OF GEARING CHAIN TENSION
1.12.16. CONTROL AND REGULATION OF THE PRESSURES IN THE HYDRAULIC CIRCUITS
1.12.17. TESTING THE HYDRAULIC PUMP
1.12.18. VALVE CALIBRATION
1.12.19. CHECKING THE TRAVEL DEVIATION
1.12.20. CONTROL VALVE
1.12.21. CONTROL AND REGULATION OF THE SERVOCONTROL POWER SUPPLY
1.12.22. ELIMINATION OF RESIDUAL PRESSURES PRESSURISATION OF THE TANK
1.12.23. BLEEDING AIR FROM THE HYDRAULIC CIRCUITS
1.13. REMOVAL AND INSTALLATION
1.13.1. HOW TO READ THE MANUAL
1.13.2. PRECAUTIONS TO BE TAKEN WHILE WORKING
1.13.3. REMOVAL THE ENGINE HOOD
1.13.4. INSTALLATION THE ENGINE HOOD
1.13.5. TILTING THE CAB
1.13.6. LOWERING THE CAB
1.13.7. REMOVAL OF THE BATTERY
1.13.8. INSTALLATION OF THE BATTERY
1.13.9. REMOVAL OF THE STARTING MOTOR
1.13.10. INSTALLATION OF THE STARTING MOTOR
1.13.11. REMOVAL OF THE ALTERNATOR
1.13.12. INSTALLATION OF THE ALTERNATOR
1.13.13. REMOVAL OF THE MUFFLER (SK8185)
1.13.14. INSTALLATION OF THE MUFFLER
1.13.15. REMOVAL OF THE MUFFLER (SK8205 turbo)
1.13.16. INSTALLATION OF THE MUFFLER
1.13.17. REMOVAL OF TURBOCHARGER (SK8205 turbo)
1.13.18. INSTALLATION OF TURBOCHARGER
1.13.19. REMOVAL OF THE AIR INTAKE FILTER
1.13.20. INSTALLATION OF AIR INTAKE FILTER
1.13.21. REMOVAL OF THE VALVE COVER (SK8185)
1.13.22. INSTALLATION OF THE VALVE COVER
1.13.23. REMOVAL OF THE VALVE COVER (SK8205 turbo)
1.13.24. INSTALLATION OF THE VALVE COVER
1.13.25. REMOVAL OF THE NOZZLE HOLDER (SK8185)
1.13.26. INSTALLATION OF THE NOZZLE HOLDER
1.13.27. REMOVAL OF THE NOZZLE HOLDER (SK8205 turbo)
1.13.28. INSTALLATION OF THE NOZZLE HOLDER
1.13.29. REMOVAL OF INJECTION PUMP
1.13.30. INSTALLATION OF INJECTION PUMP
1.13.31. REMOVAL OF THE CYLINDER HEAD (SK8185)
1.13.32. INSTALLATION OF THE CYLINDER HEAD (SK8185)
1.13.33. REMOVAL OF THE CYLINDER HEAD (SK8205 turbo)
1.13.34. INSTALLATION OF THE CYLINDER HEAD (SK8205 turbo)
1.13.35. REMOVAL OF THE COOLANT LIQUID PUMP
1.13.36. INSTALLATION OF THE COOLANT LIQUID PUMP
1.13.37. REMOVAL OF THE RADIATOR GROUP
1.13.38. INSTALLATION OF THE RADIATOR GROUP
1.13.39. REMOVAL OF THE FUEL TANK
1.13.40. INSTALLATION OF THE FUEL TANK
1.13.41. REMOVAL OF THE CAB
1.13.42. INSTALLATION OF THE CAB
1.13.43. REMOVAL OF THE ENGINEPUMP GROUP
1.13.44. INSTALLATION OF THE ENGINEPUMP GROUP
1.13.45. REMOVAL OF THE COMPLETE HYDRAULIC PUMP
1.13.46. INSTALLATION OF THE HYDRAULIC PUMP
1.13.47. REMOVAL OF THE GEAR PUMP
1.13.48. INSTALLATION OF THE GEAR PUMP
1.13.49. REMOVAL OF ENGINEPUMP COUPLING
1.13.50. INSTALLATION OF THE ENGINEPUMP COUPLING
1.13.51. REMOVAL OF THE CONTROL VALVE
1.13.52. INSTALLATION OF THE CONTROL VALVE
1.13.53. REMOVAL OF PPC VALVES
1.13.54. INSTALLATION OF THE PPC VALVES
1.13.55. REMOVAL OF THE HEATING FAN
1.13.56. INSTALLATION OF THE HEATING FAN
1.13.57. REMOVAL OF THE HUB WHEEL
1.13.58. INSTALLATION OF THE WHEEL HUB
1.13.59. DISMANTLING THE HUB WHEEL
1.13.60. ASSEMBLY OF THE HUB WHEEL
1.13.61. REMOVAL OF THE FINAL DRIVE
1.13.62. INSTALLATION OF THE FINAL DRIVE
1.13.63. REMOVAL OF THE RAISING CYLINDER
1.13.64. INSTALLATION OF THE RAISING CYLINDER
1.13.65. REMOVAL OF THE BUCKET CYLINDER
1.13.66. INSTALLATION OF THE BUCKET CYLINDER
1.13.67. DISASSEMBLY OF THE WORK EQUIPMENT CYLINDERS
1.13.68. ASSEMBLY OF THE WORK EQUIPMENT CYLINDERS
1.13.69. REMOVAL OF THE COMPLETE WORKING EQUIPMENT
1.13.70. INSTALLATION OF THE COMPLETE WORKING EQUIPMENT
1.13.71. REMOVAL OF THE FULCRUM LEVER
1.13.72. INSTALLATION OF THE FULCRUM LEVER
1.13.73. REMOVAL OF THE LIFT LEVER
1.13.74. INSTALLATION OF THE LIFT LEVER
1.13.75. REMOVAL OF THE WORKING EQUIPMENT SUPPORT FRAME
1.13.76. INSTALLATION OF THE WORKING EQUIPMENT SUPPORT FRAME
1.14. STANDARD MAINTENANCE
1.14.1. STANDARD MAINTENANCE
1.14.2. CONTROL VALVE (SUPER HIGHFLOW VERSION)
1.14.3. CONTROL VALVE (STANDARD)
1.14.4. PPC VALVE
1.14.5. PPC VALVE (STANDARD)
1.14.6. PPC VALVE PATTERN CHANGE (OPTIONAL)
1.14.7. PATTERN CHANGE VALVE (OPTIONAL)
1.14.8. CYLINDERS
1.14.9. WORKING EQUIPMENT

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