komatsu wa180 3 parallel tool carrier shop manual cebm001900 1 1

komatsu wa180 3 parallel tool carrier shop manual cebm001900 2 1

komatsu wa180 3 parallel tool carrier shop manual cebm001900 3 1

komatsu wa180 3 parallel tool carrier shop manual cebm001900 4 1

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Komatsu WA180-3 Parallel Tool Carrier Shop Manual CEBM001900

$40.00

Type Of Manual: Shop Manual
Manual ID: CEBM001900
Format: PDF
Size: 13.0MB
Number of Pages: 633

Category: Komatsu Shop Manual PDF

Model List:
- WA180-3 Parallel Tool Carrier

1. MAIN MENU
2. CONTENTS
3. GENERAL
3.1. SPECIFICATION DRAWINGS
3.2. SPECIFICATIONS
3.3. WEIGHT TABLE
3.4. FUEL, COOLANT AND LUBRICANTS
3.5. ENGINE OIL SPECIFICATIONS
3.6. DIESEL FUEL SPECIFICATIONS
3.7. COOLANT SPECIFICATIONS
4. STRUCTURE AND FUNCTION
4.1. POWER TRAIN
4.2. PATH OF POWER TRANSMISSION
4.3. TORQUE CONVERTER TRANSMISSION PIPING
4.4. TORQUE CONV., TRANSMISSION HYDRAULIC SYSTEM DIAGRAM
4.5. TORQUE CONV., TRANSMISSION HYDRAULIC CIRCUIT DIAGRAM
4.6. TORQUE CONVERTER
4.7. TORQUE CONVERTER OIL FILTER
4.8. TRANSMISSION
4.9. TRANSMISSION CONTROL VALVE
4.10. TRANSMISSION CONTROL
4.11. DRIVE SHAFT
4.12. AXLE
4.13. FINAL DRIVE
4.14. AXLE MOUNT
4.15. CENTER HINGE PIN
4.16. STEERING PIPING
4.17. STEERING COLUMN
4.18. PRIORITY VALVE
4.19. CUSHION VALVE
4.20. STEERING VALVE (ORBITROLL)
4.21. STEERING VALVE
4.22. BRAKE PIPING
4.23. BRAKE CONTROL
4.24. BRAKE BOOSTER
4.25. PARKING BRAKE CONTROL
4.26. PARKING BRAKE
4.27. HYDRAULIC PIPING
4.28. STEERING, HYDRAULIC PUMP HYDRAULIC SYSTEM DIAGRAM
4.29. STEERING AND WORK EQUIPMENT HYDRAULIC CIRCUIT DIAGRAM
4.30. HYDRAULIC TANK
4.31. MAIN CONTROL VALVE
4.32. PILOT SOLENOID VALVE
4.33. WORK EQUIPMENT LEVER LINKAGE
4.34. BUCKET
4.35. BUCKET POSITIONER AND BOOM KICKOUT
4.36. ROPS CAB
4.37. AIR CONDITIONER/HEATER PIPING
4.38. AIR CONDITIONER ELECTRIC CIRCUIT DIAGRAM (EAGLE)
4.39. ELECTRICAL WIRING ILLUSTRATION
4.40. ELECTRICAL WIRING DIAGRAM (1/3)
4.41. ELECTRICAL WIRING DIAGRAM (2/3)
4.42. ELECTRICAL WIRING DIAGRAM (3/3)
4.43. CENTRAL PANEL (CLUSTER GUAGE)
4.44. SENSOR
4.45. ENGINE STARTING CIRCUIT
4.46. ENGINE STOP CIRCUIT
4.47. AUTOMATIC PREHEATING CIRCUIT (Q.H.S. CIRCUIT)
4.48. ELECTRICAL TRANSMISSION CONTROL
4.49. COMBINATION SWITCH
4.50. TRANSMISSION CUTOFF FUNCTION
4.51. PARKING BRAKE FUNCTION
4.52. KICK DOWN SWITCH
4.53. KICK DOWN ELECTRIC CIRCUIT DIAGRAM
4.54. DUMP SPEED SWITCH
4.55. QUICK COUPLER SWITCH
5. TESTING AND ADJUSTING
5.1. STANDARD VALUE TABLE FOR ENGINE
5.2. STANDARD VALUE TABLE FOR CHASSIS
5.3. TOOLS FOR TESTING, ADJUSTING TROUBLESHOOTING
5.4. MEASURING ENGINE SPEEDS
5.5. MEASURING ENGINE LUBRICATING OIL PRESSURE
5.6. MEASURING FUEL FILTER INLET RESTRICTION
5.7. MEASURING BLOWBY PRESSURE
5.8. MEASURING COMPRESSION PRESSURE
5.9. MEASURING EXHAUST COLOR
5.10. MEASURING COOLANT TEMPERATURE
5.11. MEASURING AND ADJUSTING VALVE CLEARANCE
5.12. MEASURING ACCELERATOR PEDAL
5.13. MEASURING OPERATING FORCE TRAVEL OF SPEED LEVER
5.14. MEASURING STALL SPEEDS
5.15. MEASURING TORQUE CONVERTER, TRANSMISSION OIL PRESSURE
5.16. METHOD OF OPERATING EMERGENCY MANUAL SPOOL
5.17. TESTING AND ADJUSTING STEERING WHEEL
5.18. MEASURING STEERING OIL PRESSURE
5.19. MEASURING OPERATING FORCE, TRAVEL OF BRAKE PEDAL
5.20. TESTING AND ADJUSTING BRAKE PEDAL LINKAGE
5.21. MEASURING BRAKE PERFORMANCE
5.22. MEASURING BRAKE OIL PRESSURE
5.23. MEASURING BRAKE DISC WEAR
5.24. BLEEDING AIR FROM BRAKE SYSTEM
5.25. MEASURING PARKING BRAKE PERFORMANCE
5.26. TESTING AND ADJUSTING PARKING BRAKE LINKAGE
5.27. TESTING PARKING BRAKE DISC WEAR
5.28. MEASURING PARKING BRAKE DISC WEAR
5.29. MEASURING WORK EQUIPMENT CONTROL LEVER
5.30. MEASURING STROKE OF WORK EQUIPMENT VALVE SPOOL
5.31. MEASURING WORK EQUIPMENT HYDRAULIC PRESSURE
5.32. MEASURING WORK EQUIPMENT CYCLE TIMES
5.33. MEASURING WORK EQUIPMENT HYDRAULIC DRIFT
5.34. TESTING AND ADJUSTING BOOM KICKOUT (IF EQUIPPED)
5.35. TESTING AND ADJUSTING BUCKET / FORK POSITIONER
5.36. ADJUSTING MAIN MONITOR (SPEEDOMETER MODULE)
5.37. CHECKING FOR ABNORMALITY IN FUEL LEVEL SENSOR
5.38. TROUBLESHOOTING TABLE OF CONTENTS
5.38.1. POINTS TO REMEMBER WHEN TROUBLESHOOTING
5.38.2. SEQUENCE OF EVENTS IN TROUBLESHOOTING
5.38.3. PRECAUTIONS WHEN CARRYING OUT MAINTENANCE
5.38.4. CHECKS BEFORE TROUBLESHOOTING
5.38.5. HANDLING CONNECTORS
5.38.6. PRECAUTIONS WHEN TROUBLESHOOTING
5.38.7. PREVENTING RECURRENCE OF TROUBLE
5.38.8. METHOD OF USING TROUBLESHOOTING CHARTS
5.38.9. TROUBLESHOOTING OF ENGINE SYSTEM TABLE OF CONTENTS
5.38.9.1. S1 STARTING PERFORMANCE IS POOR (Starting always takes time)
5.38.9.2. S2 Engine does not start
5.38.9.3. S3 Engine does not pick up smoothly (Follow up is poor)
5.38.9.4. S4 Engine stops during operations
5.38.9.5. S5 Engine does not rotate smoothly (hunting)
5.38.9.6. S6 Engine lacks output (no power)
5.38.9.7. S7 Exhaust gas is black (incomplete combustion)
5.38.9.8. S8 Oil consumption is excessive (or exhaust gas is blue)
5.38.9.9. S9 Oil becomes contaminated quickly
5.38.9.10. S10 Fuel consumption is excessive
5.38.9.11. S11 Oil is in cooling water, or water spurts back, or water level goes down
5.38.9.12. S12 Oil pressure lamp lights up (drop in oil pressure)
5.38.9.13. S13 Oil level rises
5.38.9.14. S14 Water temperature becomes too high (overheating)
5.38.9.15. S15 Abnormal noise is made
5.38.9.16. S16 Vibration is excessive
5.38.10. TROUBLESHOOTING OF HYDRAULIC AND MECHANICAL SYSTEM (CHASSIS RELATED) TABLE OF CONTENTS
5.38.10.1. POWER TRAIN
5.38.10.2. STEERING SYSTEM
5.38.10.3. BRAKE SYSTEM
5.38.10.4. WORK EQUIPMENT
5.38.11. TROUBLESHOOTINGEAGLE AIR CONDITIONER
6. DISASSEMBLY AND ASSEMBLY
6.1. METHOD OF USING MANUAL
6.2. PRECAUTIONS WHEN CARRYING OUT OPERATION
6.3. SPECIAL TOOL LIST
6.4. STARTING MOTOR
6.4.1. REMOVAL AND INSTALLATION
6.5. ALTERNATOR
6.5.1. REMOVAL AND INSTALLATION
6.6. FUEL INJECTION PUMP
6.6.1. REMOVAL
6.6.2. INSTALLATION
6.7. ENGINE OIL COOLER
6.7.1. REMOVAL AND INSTALLATION
6.8. WATER PUMP
6.8.1. REMOVAL AND INSTALLATION
6.9. NOZZLE HOLDER
6.9.1. REMOVAL AND INSTALLATION
6.10. THERMOSTAT
6.10.1. REMOVAL AND INSTALLATION
6.11. TURBOCHARGER
6.11.1. REMOVAL AND INSTALLATION
6.12. CYLINDER HEAD
6.12.1. REMOVAL AND INSTALLATION
6.13. EXHAUST MUFFLER
6.14. TORQUE CONVERTER CHARGING PUMP
6.14.1. REMOVAL AND INSTALLATION
6.15. TORQUE CONVERTER, TRANSMISSION
6.15.1. REMOVAL
6.15.2. INSTALLATION
6.16. TORQUE CONVERTER
6.17. TRANSMISSION CLUTCH PACK
6.17.1. DISASSEMBLY
6.17.2. ASSEMBLY
6.18. TRANSMISSION CONTROL VALVE
6.18.1. REMOVAL
6.18.2. INSTALLATION
6.18.3. DISASSEMBLY
6.18.4. ASSEMBLY
6.19. TRANSMISSION SOLENOID VALVE
6.19.1. DISASSEMBLY AND ASSEMBLY
6.20. TRANSMISSION ACCUMULATOR VALVE
6.21. CENTER HINGE PIN
6.21.1. REMOVAL
6.21.2. INSTALLATION
6.22. PILOT SOLENOID VALVE
6.23. MAIN CONTROL VALVE
6.23.1. REMOVAL
6.23.2. INSTALLATION
6.23.3. DISASSEMBLY
6.23.4. ASSEMBLY
6.24. STEERING CYLINDER
6.25. HYDRAULIC FILTER
6.25.1. REMOVAL AND INSTALLATION
6.26. HYDRAULIC STEERING PUMP
6.27. HYDRAULIC CYLINDER
6.27.1. DISASSEMBLY
6.27.2. ASSEMBLY
6.28. BOOM AND PARALLEL TOOL LINKAGE
6.28.1. REMOVAL AND INSTALLATION
6.29. INSTRUMENT PANEL
6.29.1. REMOVAL AND INSTALLATION
7. MAINTENANCE STANDARD
7.1. ENGINE MOUNT, TRANSMISSIONMOUNT
7.2. TORQUE CONVERTER CHARGING PUMP
7.3. TORQUE CONVERTER
7.4. TRANSMISSION
7.5. TRANSMISSION CONTROL VALVE
7.6. ACCUMULATOR VALVE
7.7. DRIVE SHAFT
7.8. DIFFERENTIAL
7.9. FINAL DRIVE
7.10. AXLE MOUNT
7.11. CENTER HINGE PIN
7.12. STEERING COLUMN
7.13. STEERING CYLINDER MOUNT
7.14. MAIN CONTROL VALVE
7.14.1. SPOOL VALVE
7.14.2. SPOOL VALVE
7.15. PILOT SOLENOID VALVE
7.16. HYDRAULIC CYLINDER
7.17. WORK EQUIPMENT LINKAGE
7.18. BUCKET POSITIONER AND BOOM KICKOUT
7.19. ADDITIONAL COUNTERWEIGHT

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