komatsu wa320 3 wheel loader operation and maintenance manual seam011604t 1

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Komatsu WA320-3 Wheel Loader Operation and Maintenance Manual SEAM011604T

$20.00

Type Of Manual: Operation and Maintenance Manual
Manual ID: SEAM011604T
Format: PDF
Size: 6.7MB
Number of Pages: 211

Category: Komatsu Operation and Maintenance Manual PDF

Model List:
- WA320-3 Wheel Loader

1. MAIN MENU
2. COVER
3. FOREWARD
4. SAFETY INFORMATION
5. INTRODUCTION
5.1. INTENDED USE
5.2. FEATURES
5.3. BREAKING IN THE MACHINE
6. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
6.1. MACHINE SERIAL NO. PLATE POSITION
6.2. ENGINE SERIAL NO. PLATE POSITION
6.3. TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
7. CONTENTS
8. SAFTEY
8.1. GENERAL PRECAUTIONS
8.2. PRECAUTIONS DURING OPERATION
8.2.1. BEFORE STARTING ENGINE
8.2.2. AFTER STARTING ENGINE
8.2.3. TRANSPORTATION
8.2.4. BATTERY
8.2.5. TOWING
8.3. PRECAUTIONS FOR MAINTENANCE
8.3.1. BEFORE CARRYING OUT MAINTENANCE
8.3.2. DURING MAINTENANCE
8.3.3. TIRES
8.4. POSITION FOR ATTACHING SAFETY LABELS
9. OPERATION
9.1. GENERAL VIEW
9.1.1. GENERAL VIEW OF MACHINE
9.1.2. GENERAL VIEW OF CONTROLS AND GAUGES
9.2. EXPLANATION OF COMPONENTS
9.2.1. METER, LAMPS
9.2.2. SWITCHES
9.2.3. CONTROL LEVERS, PEDALS
9.2.4. CAP WITH LOCK
9.2.5. SAFETY BAR
9.2.6. TOWING PIN
9.2.7. GREASE PUMP
9.2.8. BACKUP ALARM
9.2.9. FUSE
9.2.10. SLOWBLOW FUSE
9.3. OPERATION
9.3.1. CHECK BEFORE STARTING ENGINE
9.3.2. STARTING ENGINE
9.3.3. OPERATIONS AND CHECKS AFTER STARTING ENGINE
9.3.4. MOVING MACHINE OFF
9.3.5. CHANGING GEAR SPEED
9.3.6. CHANGING DIRECTION
9.3.7. TURNING
9.3.8. STOPPING MACHINE
9.3.9. OPERATION OF WORK EQUIPMENT
9.3.10. WORK POSSIBLE USING WHEEL LOADER
9.3.11. PRECAUTIONS FOR OPERATION
9.3.12. ADJUSTING WORK EQUIPMENT POSTURE
9.3.13. PARKING MACHINE
9.3.14. CHECKS AFTER COMPLETION OF OPERATION
9.3.15. STOPPING ENGINE
9.3.16. CHECK AFTER STOPPING ENGINE
9.3.17. LOCKING
9.3.18. HANDLING THE TIRES
9.4. TRANSPORTATION
9.4.1. LOADING, UNLOADING WORK
9.4.2. PRECAUTIONS FOR LOADING
9.4.3. PRECAUTIONS FOR TRANSPORTATION
9.5. COLD WEATHER OPERATION
9.5.1. PRECAUTIONS FOR LOW TEMPERATURE
9.5.2. PRECAUTIONS AFTER COMPLETION OF WORK
9.5.3. AFTER COLD WEATHER
9.6. LONGTERM STORAGE
9.6.1. BEFORE STORAGE
9.6.2. DURING STORAGE
9.6.3. AFTER STORAGE
9.7. TROUBLESHOOTING
9.7.1. WHEN MACHINE RUNS OUT OF FUEL
9.7.2. TOWING THE MACHINE
9.7.3. IF BATTERY IS DISCHARGED
9.7.4. OTHER TROUBLE
10. MAINTENANCE
10.1. GUIDES TO MAINTENANCE
10.2. OUTLINES OF SERVICE
10.2.1. OUTLINE OF OIL, FUEL, COOLANT
10.2.2. OUTLINE OF ELECTRIC SYSTEM
10.3. WEAR PARTS LIST
10.4. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
10.5. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
10.5.1. INTRODUCTION OF NECESSARY TOOLS
10.5.2. TORQUE LIST
10.6. PERIODIC REPLACEMENT OF SAFETY CRICITAL PARTS
10.7. MAINTENANCE SCHEDULE CHART
10.7.1. MAINTENANCE SCHEDULE CHART
10.8. SERVICE PROCEDURE
10.8.1. INITIAL 250 HOURS SERVICE
10.8.1.1. REPLACE FUEL FILTER CARTRIDGE
10.8.1.2. REPLACE TRANSMISSION OIL FILTER ELEMENT
10.8.1.3. REPLACE HYDRAULIC TANK FILTER ELEMENT
10.8.1.4. CHECK ENGINE VALVE CLEARANCE, ADJUST
10.8.2. WHEN REQUIRED
10.8.2.1. CHECK, CLEAN, OR REPLACE AIR CLEANER ELEMENT
10.8.2.2. CLEAN INSIDE OF COOLING SYSTEM
10.8.2.3. CHECK TRANSMISSION OIL LEVEL, ADD OIL
10.8.2.4. CHECK AXLE OIL LEVEL, ADD OIL
10.8.2.5. CLEAN AXLE CASE BREATHER
10.8.2.6. CLEAN RADIATOR FINS
10.8.2.7. REPLACE BOLT ON CUTTING EDGE
10.8.2.8. REPLACE BUCKET TEETH
10.8.2.9. CHECK AIR CONDITIONER
10.8.2.10. CLEAN CONDENSER OF AIR CONDITIONER
10.8.2.11. CHECK WINDOW WASHING FLUID LEVEL, ADD FLUID
10.8.2.12. LUBRICATE WORK EQUIPMENT CONTROL VALVE LINKAGE (2 POINTS)
10.8.2.13. ADJUST PARKING BRAKE
10.8.2.14. DRAIN WATER FROM WATER SEPARATOR, DRAIN WATER (MACHINE EQUIPPED WITH ADDITIONAL FUEL FILTER)
10.8.3. CHECK BEFORE STARTING
10.8.3.1. CHECK COOLANT LEVEL, ADD WATER
10.8.3.2. CHECK FUEL LEVEL, ADD FUEL
10.8.3.3. CHECK OIL LEVEL IN ENGINE OIL PAN, ADD OIL
10.8.3.4. CHECK DUST INDICATOR
10.8.3.5. CHECK ELECTRIC WIRING
10.8.3.6. CHECK FOR WATER AND SEDIMENT IN WATER SEPARATOR (MACHINE EQUIPPED WITH ADDITIONAL FUEL FILTER)
10.8.3.7. CHECK EFFECT OF PARKING BRAKE
10.8.3.8. CHECK EFFECT OF BRAKE
10.8.3.9. CHECK SOUND OF HORN AND BACKUP ALARM
10.8.3.10. CHECK FLASHING OF LAMPS, CHECK FOR DIRT OR DAMAGE
10.8.3.11. CHECK ENGINE EXHAUST COLOR AND SOUND
10.8.3.12. CHECK OPERATION OF GAUGES
10.8.3.13. CHECK PLAY OF STEERING WHEEL, CHECK OPERATION OF STEERING
10.8.3.14. CHECK DIRECTION OF REAR VIEW MIRROR, CHECK FOR DIRT OR DAMAGE
10.8.4. EVERY 50 HOURS SERVICE
10.8.4.1. CHECK TIRE INFLATION PRESSURE
10.8.4.2. DRAIN WATER, SEDIMENT FROM FUEL TANK
10.8.5. EVERY 100 HOURS SERVICE
10.8.5.1. CHECK OIL LEVEL IN HYDRAULIC TANK, ADD OIL
10.8.5.2. CLEAN ELEMENT IN AIR CONDITIONER FRESH AIR FILTER
10.8.5.3. LUBRICATE REAR AXLE PIVOT PIN (3 POINTS)
10.8.6. EVERY 250 HOURS SERVICE
10.8.6.1. CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE
10.8.6.2. CHECK FOR LOOSE WHEEL HUB NUTS, TIGHTEN
10.8.6.3. CHECK FOR AIR CONDITIONER COMPRESSOR BELT TENSION, ADJUST
10.8.6.4. CHECK BATTERY ELECTROLYTE LEVEL
10.8.6.5. LUBRICATING
10.8.7. EVERY 500 HOURS SERVICE
10.8.7.1. REPLACE FUEL FILTER CARTRIDGE
10.8.7.2. REPLACE ADDITIONAL FUEL FILTER CARTRIDGE (MACHINE EQUIPPED WITH ADDITIONAL FUEL FILTER)
10.8.7.3. REPLACE TRANSMISSION OIL FILTER ELEMENT
10.8.7.4. LUBRICATE CENTER DRIVE SHAFT SPLINE (1 POINT)
10.8.8. EVERY 1000 HOURS SERVICE
10.8.8.1. CHANGE OIL IN TRANSMISSION CASE, CLEAN STRAINER
10.8.8.2. CLEAN TRANSMISSION CASE BREATHER
10.8.8.3. LUBRICATING
10.8.8.4. CHECK TIGHTENING PARTS OF TURBOCHARGER
10.8.8.5. CHECK PLAY OF TURBOCHARGER ROTOR
10.8.8.6. CHECK FAN BELT TENSION, REPLACE
10.8.9. EVERY 2000 HOURS SERVICE
10.8.9.1. CHANGE OIL IN HYDRAULIC TANK, REPLACE HYDRAULIC FILTER ELEMENT
10.8.9.2. REPLACE HYDRAULIC TANK BREATHER ELEMENT
10.8.9.3. CHANGE AXLE OIL
10.8.9.4. CHECK BRAKE DISC WEAR
10.8.9.5. CHECK ALTERNATOR, STARTING MOTOR
10.8.9.6. CHECK ENGINE VALVE CLEARANCE, ADJUST
10.8.9.7. CHECK VIBRATION DAMPER
10.8.9.8. REPLACE ELEMENT IN AIR CONDITIONER FRESH AIR FILTER
10.8.9.9. CLEAN AND CHECK TURBOCHARGER
10.8.9.10. CLEAN BRAKE CIRCUIT STRAINER
10.8.9.11. CHECK ACCUMULATOR GAS PRESSURE
10.8.10. EVERY 4000 HOURS SERVICE
10.8.10.1. CHECK WATER PUMP
11. SPECIFICATIONS
11.1. SPECIFICATIONS
12. OPTIONS, ATTACHMENTS
12.1. OPTIONAL PARTS AND ATTACHMENTS
12.2. SELECTING BUCKETS AND TIRES
12.3. CAR RADIO
12.3.1. EXPLANATION OF COMPONENTS
12.3.2. METHOD OF USE
12.3.3. PRECAUTIONS WHEN USING RADIO
12.4. AIR CONDITIONER
12.4.1. GENERAL LOCATIONS AND FUNCTION OF CONTROL PANEL
12.4.2. METHOD OF OPERATION

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