Komatsu WA320-5 Wheel Loader Shop Manual SEBM0346-10
$40.00
- Type Of Manual: Shop Manual
- Manual ID: SEBM0346-10
- Format: PDF
- Size: 87.0MB
- Number of Pages: 860
Category: Komatsu Shop Manual PDF
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Model List:
- WA320-5 Wheel Loader
- 1. COVER
- 2. CONTENTS
- 3. LIST OF REVISED PAGES
- 4. GENERAL
- 4.1. GENERAL ASSEMBLY DRAWINGS
- 4.2. SPECIFICATIONS
- 4.3. WEIGHT TABLE
- 4.4. LIST OF LUBRICANT AND COOLANT
- 5. STRUCTURE, FUNCTION ANDMAINTENANCE STANDARD
- 5.1. ENGINE MOUNT AND TRANSFER MOUNT
- 5.2. DAMPER
- 5.3. COOLING SYSTEM
- 5.4. POWER TRAIN
- 5.5. POWER TRAIN SYSTEM DIAGRAM
- 5.6. DRIVE SHAFT (PROPELLER SHAFT)
- 5.7. HST HYDRAULIC PIPING DIAGRAM
- 5.8. HST PUMP
- 5.9. HIGHPRESSURE RELIEF VALVE
- 5.10. LOWPRESSURE RELIEF VALVE
- 5.11. HST CHARGE PUMP
- 5.12. SPEEDRELATED VALVE (DA VALVE)
- 5.13. HIGHPRESSURE CUTOFF VALVE
- 5.14. HST MOTOR
- 5.15. EP SERVO VALVE
- 5.16. HA SERVO VALVE
- 5.17. FORWARDREVERSE SHUTTLE VALVE
- 5.18. TRANSFER
- 5.19. CLUTCH SOLENOID VALVE
- 5.20. AXLE
- 5.21. DIFFERENTIAL
- 5.22. LIMITEDSLIP DIFFERENTIAL
- 5.23. FINAL DRIVE
- 5.24. AXLE MOUNTING AND CENTER HINGE PIN
- 5.25. STEERING PIPING
- 5.26. STEERING COLUMN
- 5.27. PRIORITY VALVE
- 5.28. ORBITROLL VALVE
- 5.29. CUSHION VALVE
- 5.30. STEERING CYLINDER
- 5.31. EMERGENCY STEERING PIPING
- 5.32. EMERGENCY STEERING VALVE
- 5.33. BRAKE PIPING
- 5.34. BRAKE VALVE
- 5.35. INCHING VALVE
- 5.36. CHARGE VALVE
- 5.37. ACCUMULATOR (FOR BRAKE)
- 5.38. SLACK ADJUSTER
- 5.39. BRAKE
- 5.40. PARKING BRAKE CONTROL
- 5.41. PARKING BRAKE
- 5.42. HYDRAULIC PIPING
- 5.43. WORK EQUIPMENT LEVER LINKAGE
- 5.44. HYDRAULIC TANK
- 5.45. GEAR PUMP UNIT
- 5.46. ACCUMULATOR (FOR PPC CIRCUIT)
- 5.47. LOCK VALVE
- 5.48. VALVE
- 5.49. ACCUMULATOR (FOR E.C.S.S.)
- 5.50. HYDRAULIC PIPING OF COOLING SYSTEM
- 5.51. COOLING FAN MOTOR
- 5.52. WORK EQUIPMENT CONTROL VALVE
- 5.53. WORK EQUIPMENT PPC VALVE
- 5.54. ATTACHMENT PPC VALVE
- 5.55. WORK EQUIPMENT LINKAGE
- 5.56. BUCKET
- 5.57. BUCKET POSITIONER AND BOOM KICKOUT
- 5.58. WORK EQUIPMENT CYLINDER
- 5.59. AIR CONDITIONER
- 5.60. MACHINE MONITORING SYSTEM
- 5.61. MACHINE MONITOR
- 5.62. LIST OF ITEMS DISPLAYED ON MONITOR
- 5.63. ELECTRICAL SYSTEM (HST CONTROLLER SYSTEM)
- 5.64. HST CONTROLLER
- 5.65. KOMTRAX SYSTEM
- 5.66. ENGINE START CIRCUIT
- 5.67. ENGINE STOP CIRCUIT
- 5.68. PREHEATING CIRCUIT (AUTOMATIC PREHEATING SYSTEM)
- 5.69. PARKING BRAKE CIRCUIT
- 5.70. ELECTRONICALLY CONTROLLED SUSPENSION SYSTEM
- 5.71. SENSORS
- 6. TESTING AND ADJUSTING
- 6.1. STANDARD VALUE TABLE FOR ENGINE
- 6.2. STANDARD VALUE TABLE FOR CHASSIS
- 6.3. TESTING AND ADJUSTING
- 6.3.1. TOOLS FOR TESTING, ADJUSTING, AND TROUBLESHOOTING
- 6.3.2. MEASURING ENGINE SPEED
- 6.3.3. MEASURING EXHAUST GASCOLOR
- 6.3.4. ADJUSTING VALVECLEARANCE
- 6.3.5. MEASURING COMPRESSIONPRESSURE
- 6.3.6. MEASURING BLOWBYPRESSURE
- 6.3.7. TESTING AND ADJUSTINGFUEL INJECTION TIMING
- 6.3.8. MEASURING ENGINE OILPRESSURE
- 6.3.9. MEASURING, TESTINGOPERATING FORCE OFACCELERATOR PEDAL
- 6.3.10. ADJUSTING ENGINE STOPSOLENOID
- 6.3.11. TESTING AND ADJUSTINGAIR CONDITIONERCOMPRESSOR BELTTENSION
- 6.3.12. MEASURING DIRECTIONALLEVER
- 6.3.13. TESTING AND ADJUSTINGHST OIL PRESSURE
- 6.3.14. MEASURING CLUTCHCONTROL PRESSURE
- 6.3.15. TESTING AND ADJUSTINGSTEERING WHEEL
- 6.3.16. TESTING AND ADJUSTINGSTEERING OIL PRESSURE
- 6.3.17. BLEEDING AIR FROMSTEERING CIRCUIT
- 6.3.18. TESTING HYDRAULIC FAN
- 6.3.19. MEASURING BRAKE PEDAL
- 6.3.20. TESTING AND ADJUSTINGBRAKE PEDAL LINKAGE
- 6.3.21. MEASURING BRAKEPERFORMANC
- 6.3.22. TESTING AND ADJUSTINGACCUMULATOR CHARGEPRESSURE
- 6.3.23. MEASURING BRAKE OILPRESSURE
- 6.3.24. MEASURING WEAR OFBRAKE DISC
- 6.3.25. BLEEDING AIR FROM BRAKECIRCUIT
- 6.3.26. MEASURING PARKINGBRAKE PERFORMANCE
- 6.3.27. TESTING AND ADJUSTINGPARKING BRAKE LINKAGE
- 6.3.28. MEASURING AND ADJUSTINGWORK EQUIPMENT CONTROLLEVER
- 6.3.29. TESTING AND ADJUSTINGWORK EQUIPMENTHYDRAULIC PRESSURE
- 6.3.30. TESTING AND ADJUSTINGWORK EQUIPMENT PPC OILPRESSURE
- 6.3.31. BLEEDING AIR
- 6.3.32. RELEASING REMAININGPRESSURE IN HYDRAULICCIRCUIT
- 6.3.33. TESTING AND ADJUSTINGBUCKET POSITIONER
- 6.3.34. TESTING AND ADJUSTING OFBOOM KICKOUT
- 6.3.35. CHECKING PROXIMITYSWITCH ACTUATIONDISPLAY LAMP
- 6.3.36. PROCEDURE FOR CHECKINGDIODE
- 6.3.37. METHOD OF CONNECTINGTADAPTER FOR HSTCONTROLLER
- 6.3.38. STARTING KOMTRAX TERMINAL OPERATIONS
- 6.3.39. INDICATOR LAMPS OF KOMTRAX TERMINAL
- 6.3.40. SPECIAL FUNCTIONS OFMACHINE MONITOR
- 6.3.41. FLOW OF MODES ANDFUNCTIONS
- 6.3.42. Pm CLINIC INSPECTION CHART
- 6.4. TROUBLESHOOTING
- 6.4.1. POINTS TO REMEMBERWHEN TROUBLESHOOTING
- 6.4.2. SEQUENCE OF EVENTS INTROUBLESHOOTING
- 6.4.3. PRECAUTIONS WHENCARRYING OUTMAINTENANCE
- 6.4.4. CHECK BEFORETROUBLESHOOTING
- 6.4.5. CATEGORIES, PROCEDURE,AND METHOD OF USINGTROUBLESHOOTING CHARTS
- 6.4.6. PHENOMENA CONSIDEREDTO BE FAILURES ANDTROUBLESHOOTING NO.
- 6.4.7. CONNECTION TABLE FORCONNECTOR PIN NUMBERS
- 6.4.8. TADAPTER TABLE
- 6.4.9. CONNECTOR TYPES ANDMOUNTING LOCATIONS
- 6.4.10. CONNECTOR LAYOUTDRAWING
- 7. DISASSEMBLY AND ASSEMBLY
- 7.1. HOW TO READ THIS MANUAL
- 7.2. PRECAUTIONS WHENCARRYING OUT OPERATION
- 7.3. SPECIAL TOOL LIST
- 7.4. SKETCH OF SPECIAL TOOLS
- 7.5. REMOVAL, INSTALLATION OFFUEL INJECTION PUMPASSEMBLY
- 7.6. REMOVAL, INSTALLATION OFNOZZLE HOLDER ASSEMBLY
- 7.7. REMOVAL, INSTALLATION OFCYLINDER HEAD ASSEMBLY
- 7.8. REMOVAL, INSTALLATION OFENGINE ASSEMBLY
- 7.9. REMOVAL, INSTALLATION OFRADIATOR ASSEMBLY
- 7.10. REMOVAL, INSTALLATION OFAIR AFTERCOOLER
- 7.11. REMOVAL, INSTALLATION OFHYDRAULIC OIL COOLERASSEMBLY
- 7.12. REMOVAL, INSTALLATION OFCOOLING FAN AND FANMOTOR ASSEMBLY
- 7.13. REMOVAL, INSTALLATION OFFUEL TANK ASSEMBLY
- 7.14. REMOVAL, INSTALLATION OFTRANSFER
- 7.15. DISASSEMBLY, ASSEMBLYOF TRANSFER ASSEMBLY
- 7.16. REMOVAL, INSTALLATION OFPARKING BRAKE ASSEMBLY
- 7.17. DISASSEMBLY, ASSEMBLYOF PARKING BRAKEASSEMBLY
- 7.18. REMOVAL, INSTALLATION OFFRONT AXLE ASSEMBLY
- 7.19. REMOVAL, INSTALLATION OFREAR AXLE ASSEMBLY
- 7.20. DISASSEMBLY, ASSEMBLYOF AXLE HOUSINGASSEMBLY
- 7.21. DISASSEMBLY, ASSEMBLYOF DIFFERENTIALASSEMBLY
- 7.22. REMOVAL, INSTALLATION OFHST PUMP AND 4GEARPUMP ASSEMBLY
- 7.23. REMOVAL, INSTALLATION OFHST MOTOR 1 ASSEMBLY
- 7.24. REMOVAL, INSTALLATION OFHST MOTOR 2 ASSEMBLY
- 7.25. REMOVAL, INSTALLATION OFWORK EQUIPMENT CONTROLVALVE ASSEMBLY
- 7.26. REMOVAL, INSTALLATION OFTRAVEL DAMPER VALVEASSEMBLY (If equipped)
- 7.27. REMOVAL, INSTALLATION OFHYDRAULIC TANKASSEMBLY
- 7.28. REMOVAL, INSTALLATION OFWORK EQUIPMENTASSEMBLY
- 7.29. DISASSEMBLY ANDASSEMBLY OF HST PUMPASSEMBLY
- 7.30. DISASSEMBLY ANDASSEMBLY OF HST MOTORASSEMBLY
- 7.31. DISASSEMBLY, ASSEMBLYOF HYDRAULIC CYLINDERASSEMBLY
- 7.32. REMOVAL, INSTALLATION OFOPERATORS CABASSEMBLY
- 7.33. REMOVAL, INSTALLATION OFOPERATORS CAB GLASS(STUCK GLASS)
- 7.34. REMOVAL, INSTALLATION OFCENTER HINGE PIN
- 7.35. REMOVAL, INSTALLATION OFCOUNTERWEIGHT
- 7.36. REMOVAL, INSTALLATION OFAIR CONDITIONER UNITASSEMBLY
- 7.37. REMOVAL, INSTALLATION OFAIR CONDITIONERCOMPRESSOR ASSEMBLY
- 7.38. REMOVAL, INSTALLATION OFMONITOR PANEL
- 7.39. REMOVAL, INSTALLATION OFHST CONTROLLER ASSEMBLY
- 8. OTHERS
- 8.1. HYDRAULIC CIRCUIT DIAGRAM
- 8.2. ELECTRICAL CIRCUIT DIAGRAM 1/4 (1/4)
- 8.3. ELECTRICAL CIRCUIT DIAGRAM 1/4 (2/4)
- 8.4. ELECTRICAL CIRCUIT DIAGRAM 1/4 (3/4)
- 8.5. ELECTRICAL CIRCUIT DIAGRAM 1/4 (4/4)
- 8.6. ELECTRICAL CIRCUIT DIAGRAM 2/4
- 8.7. ELECTRICAL CIRCUIT DIAGRAM 3/4
- 8.8. ELECTRICAL CIRCUIT DIAGRAM 4/4
- 8.9. ELECTRICAL CIRCUIT DIAGRAM (A1 SIZE) WA3205
- 8.10. CONNECTORS TABLE AND ARRANGEMENT DRAWING (A1 SIZE)
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