Bomag BMF 2500 S Service Manual 00840148

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Bomag BMF 2500 S Service Manual 00840148 - Image 5

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Bomag BMF 2500 S Service Manual 00840148

$30.00

Type Of Manual: Service Manual
Manual ID: 00840148
Format: PDF
Size: 37.0MB
Number of Pages: 610
Serial Number:
101940001001 and up
101940011001 and up

Category: Bomag Service Manual PDF

Model List:
- BMF 2500 S

1. Table of contents
2. General
2.1. Introduction
2.2. Concerning your safety
2.2.1. Basic prerequisites
2.2.1.1. General
2.2.1.2. Explanation of warning signs
2.2.1.3. Personal protective equipment
2.2.1.4. Intended use
2.2.1.5. Improper use
2.2.2. Definition of responsible persons
2.2.2.1. Operating company
2.2.2.2. Expert / qualified person
2.2.2.3. Driver / operator
2.2.3. Basic safety regulations for safe operation
2.2.3.1. Remaining dangers, remaining risks
2.2.3.2. Regular safety inspections
2.2.3.3. Modifications and alterations to the machine
2.2.3.4. Damage, defects, misuse of safety devices
2.2.4. Handling fuels and lubricants
2.2.4.1. Preliminary remarks
2.2.4.2. Safety regulations and environmental protection regulations for handling diesel fuel
2.2.4.3. Safety regulations and environmental protection regulations for handling AdBlue/DEF
2.2.4.4. Safety regulations and environmental protection regulations for handling oil
2.2.4.5. Safety regulations and environmental protection regulations for handling hydraulic oil
2.2.4.6. Safety regulations and environmental protection regulations for handling coolants
2.2.4.7. Safety regulations and environmental protection regulations for handling battery acid
2.2.5. Emergency procedures
2.2.5.1. Actuating the emergency stop switch
2.2.5.2. Disconnecting the battery
2.2.5.3. Towing the machine
2.2.6. Maintenance and repair
2.2.6.1. Preliminary remarks and safety notes
2.2.6.2. Work on hydraulic lines
2.2.6.3. Working on the engine
2.2.6.4. Maintenance work on electric components and battery
2.2.6.5. Cleaning work
2.2.7. Operating the machine, working operation
2.2.7.1. Persons in the danger area
2.2.7.2. Driving the machine
2.2.7.3. Driving on inclinations and slopes
2.2.7.4. Cross slope
2.2.7.5. Parking the machine
2.2.8. Safety features
2.3. Fuels and lubricants
2.3.1. Engine oil
2.3.1.1. Oil viscosity
2.3.1.2. Oil change intervals
2.3.2. Fuel
2.3.2.1. Fuel quality
2.3.2.2. Winter fuel
2.3.2.3. Storage
2.3.3. AdBlue/DEF
2.3.3.1. AdBlue/DEF quality
2.3.3.2. Low outside temperatures
2.3.3.3. Storage
2.3.3.4. Cleanliness
2.3.4. Coolant
2.3.4.1. General
2.3.4.2. Water quality
2.3.5. Hydraulic oil
2.3.5.1. Mineral oil based hydraulic oil
2.3.5.2. Biodegradable hydraulic oil
2.3.6. Gear oil SAE 75W90
2.3.7. Gear oil SAE 80W140
2.4. Notes on repair
2.4.1. General repair instructions
2.4.1.1. Repair notes for electrics
2.4.1.2. Repair notes for hydraulics
2.4.1.3. Repair notes for Common Rail engines
2.4.1.4. Repair notes for gaskets and mating surfaces
2.4.1.5. Repair notes for ball and roller bearings
2.4.1.6. Feather keys and keyways
2.4.1.7. Repair notes for cotter pins
2.4.1.8. Repair notes for screws and nuts
2.4.1.9. Strength classes, metric screws and nuts
2.4.1.10. Identification of UNFthreads
2.4.2. Tightening torques
2.5. Description
2.5.1. Description of use
2.5.2. Assembly groups and description of function
2.5.3. Machine description
3. Overview of machine
3.1. Component overview Electrics
3.2. Component overview hydraulics
3.3. Lubrication points
4. Electric systems
4.1. Wiring looms
4.2. CAN overview
4.3. Overview
4.4. Display
4.4.1. Changing the diesel engine speed
4.4.2. Display of typical engine data
4.5. Component description
4.5.1. Steering angle sensor
4.6. BOMAG Telematic
4.7. Trouble shooting
4.7.1. Calling up the fault log
4.7.2. Fault code lists
4.8. Starting the engine with jump leads
4.9. Deutsch plug, series DT and DTM
5. Diesel engine
5.1. Description
5.1.1. General information
5.1.2. Cooling system
5.1.2.1. Description of thermostat
5.1.3. Engine oil system
5.1.4. Air intake system
5.1.5. Fuel system
5.1.6. Exhaust system
5.1.7. Engine electrics
5.1.7.1. Intake air pressure and temperature sensor
5.1.7.2. Coolant temperature sensor
5.1.7.3. Rotary speed sensors
5.1.7.4. Injectors
5.1.7.5. Sensor, water in fuel
5.1.7.6. Rail pressure sensor
5.1.7.7. Sensor DEFfilling level and temperature
5.1.7.8. Coolant control valve DEFtank
5.1.7.9. Sensor DEFquality
5.1.7.10. NOxsensor before exhaust gas aftertreatment system
5.1.7.11. NOxsensor after exhaust gas aftertreatment system
5.1.7.12. SCR temperature sensor
5.1.7.13. Heating 1 DEFline
5.1.7.14. DEFdosing valve
5.2. Repairs
5.2.1. Thermostat disassembly/assembly
5.2.2. Check the thermostat
5.2.3. Check starter
5.2.4. Starter disassembly/assembly
5.2.5. Injector disassembly/assembly
5.2.6. Checking the injector
5.2.7. Injector supply line disassembly/assembly
5.2.8. Checking the injector supply line
5.2.9. Injector feed pipe disassembly/assembly
5.2.10. Checking the injector feed pipe
5.2.11. Valve cover gasket disassembly/assembly
5.2.12. Valve cover seal
5.2.13. Valve cover disassembly/assembly
5.2.14. Checking the valve cover
5.3. Trouble shooting, diesel engine
5.3.1. Fuel consumption too high
5.3.2. Oil consumption too high
5.3.3. Engine oil pressure too high
5.3.4. Engine oil pressure too low
5.3.5. Engine oil loss
5.3.6. Engine oil contaminated
5.3.7. Fuel in engine oil
5.3.8. Coolant temperature too high (gradually)
5.3.9. Coolant temperature too high (suddenly)
5.3.10. Coolant temperature too low
5.3.11. Frequent blockage of the air filter
5.3.12. The diesel engine turns poorly or not at all (starter)
5.3.13. The diesel engine turns poorly or not at all
5.3.14. The diesel engine starts poorly or not at all (no smoke)
5.3.15. The diesel engine does not reach its nominal speed
5.3.16. The diesel engine stops again after starting
5.3.17. Insufficient engine power
5.3.18. Poor acceleration or response of the engine
5.3.19. Irregular engine operation in idling speed
5.3.20. Irregular engine operation or misfiring
5.3.21. Engine speed fluctuates in lower and upper idle speed
5.3.22. The rotary speed fluctuates under load
5.3.23. The diesel engine stops unexpectedly
5.3.24. The diesel engine emits secondary noises
5.3.25. The diesel engine emits secondary noises (during combustion)
5.3.26. Excessive engine vibrations
5.3.27. Increased DEF consumption
5.3.28. Generator does not run or only poorly
6. Hydraulic system
6.1. Open and closed hydraulic circuit
6.2. Hydraulic units
6.2.1. Control valve block
6.2.2. Hydraulic oil tank
6.2.3. Conveyor belt pump H1
6.2.4. Conveyor belt motor MCR
6.3. Fan circuit
6.4. Working circuit
6.5. Conveyor belt circuit
6.6. Travel circuit
6.7. Trouble shooting, hydraulics
6.7.1. Insufficient hydraulic power
6.7.2. Trouble shooting axial piston pumps
6.7.3. Trouble shooting axial piston motors
7. Assembly groups
7.1. Hopper
7.1.1. Description
7.2. Conveyor belt
7.2.1. Description
7.2.2. Repair
7.2.2.1. Changing the conveyor belt
7.3. Conveyor belt, slewable B01 (optional equipment)
7.3.1. Description
7.3.2. Repair
7.3.2.1. Assembly conveyor belt, slewable
7.3.2.2. Assembly chute
7.3.2.3. Disassembly chute
7.4. Cooling system
7.4.1. Description
8. Trouble shooting
8.1. Preliminary remarks
8.2. Emergency procedures
8.2.1. Actuating the emergency stop switch
8.2.2. Disconnecting the battery
8.2.3. Towing the machine
9. Special tools
9.1. Special tools, electrics
9.2. Special tools, hydraulic system
9.2.1. Special tools, tests and adjustments
9.2.2. Special tools for flushing
9.3. List of special tools
10. Index
11. Appendix
11.1. A Supplier documentation
11.1.1. A Conveyor belt pump
11.1.2. B Conveyor belt motor
11.1.3. C Optical sensor
11.2. B Circuit diagrams
11.2.1. A Wiring diagram 94013136

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