Bomag BW 135 AD, BW 138 AD, BW 138 AC Tandem Vibratory Rollers Service Manual 00891444

Bomag BW 135 AD, BW 138 AD, BW 138 AC Tandem Vibratory Rollers Service Manual 00891444 - Image 2

Bomag BW 135 AD, BW 138 AD, BW 138 AC Tandem Vibratory Rollers Service Manual 00891444 - Image 3

Bomag BW 135 AD, BW 138 AD, BW 138 AC Tandem Vibratory Rollers Service Manual 00891444 - Image 4

Bomag BW 135 AD, BW 138 AD, BW 138 AC Tandem Vibratory Rollers Service Manual 00891444 - Image 5

bomag bw 135 ad bw 138 ad bw 138 ac tandem vibratory rollers service manual 00891444 2

bomag bw 135 ad bw 138 ad bw 138 ac tandem vibratory rollers service manual 00891444 3

Bomag BW 135 AD, BW 138 AD, BW 138 AC Tandem Vibratory Rollers Service Manual 00891444

$30.00

Type Of Manual: Service Manual
Manual ID: 00891444
Format: PDF
Size: 24.5MB
Number of Pages: 478
Serial Number:
10165016 and up
10165017 and up
10165018 and up

Category: Bomag Service Manual PDF

Model List:
- BW 135 AD Tandem Vibratory Roller
- BW 138 AD Tandem Vibratory Roller
- BW 138 AC Tandem Vibratory Roller

1. BW 135 AD / BW 138 AD / BW 138 AC
1.1. S/N 101 650 16 …. >S/N 101 650 17 …. >S/N 101 650 18 …. >
2. Tandem Vibratory Roller
3. Combination Roller
3.1. General
4. Introduction
5. Safety regulations
5.1. Important notes
5.2. General
5.3. Precautions and codes of conduct for welding work
5.4. Old oils
5.5. Hydraulics
5.6. Hot fuels
5.7. Synthetic rubber
5.8. Poisonous substances
5.9. Battery
5.10. Special safety regulations
6. General repair instructions
6.1. General
6.2. Electrics
6.3. Battery
6.4. Hydraulic system
6.5. Fuel hoses
6.6. Gaskets and mating surfaces
6.7. Feather keys and keyways
6.8. Ball and roller bearings
6.9. Screws and nuts
7. Tightening torques
7.1. Maintenance
8. General notes on maintenance
8.1. Notes on the fuel system
8.2. Notes on the engine performance
8.3. Notes on the hydraulic system
9. Fuels and lubricants
9.1. Engine oil
9.2. Oil viscosity
9.3. Regular lubrication oil changes
9.4. Oil quality
9.5. Lubrication oil change intervals
9.6. Lubrication oil quality classes
9.7. Winter fuel
9.8. Mineral oil based hydraulic oil
9.9. Biodegradable hydraulic oil
9.10. Lubrication grease
10. Table of fuels and lubricants
11. Runningin instructions
12. Maintenance chart
12.1. Technical data
12.2. Technical data
12.3. Fig. 11
12.4. Fig. 12
12.5. Noise value
12.6. Vibration value
13. Special tools, tests and adjustments
14. Checking the rotation speeds
14.1. Check the engine speed
14.2. Checking the exciter shaft speed
15. Pressure tests in the travel circuit
16. Checking / adjusting the neutral positions of the travel pump (Sauer pump)
17. Pressure tests in the vibration circuit
18. Checking the leakage rate of the vibration motor
19. Pressure test in steering circuit
20. General
20.1. General notes on trouble shooting in hydraulic systems
20.2. Important points for trouble shooting and fault rectification
21. Trouble shooting diagram
21.1. Fundamental electrics
21.2. Understanding circuit diagrams
21.3. Terminal designations
21.4. Current and voltage
21.5. Resistance
21.6. Series / parallel connection
21.7. Ohms law
21.8. Electrical energy
21.9. Formula diagram
21.10. Metrology
21.11. Diodes, relays, fuses
21.12. Batteries
21.13. Threephase generator
21.14. Electric starter
21.15. Telemecanique switch
21.16. Inductive proximity switches
21.17. Angle sensor with current output
21.18. Plug connectors
21.19. Deutsch plug, series DT and DTM
21.20. Plugs and terminals in spring clamping technology
22. Special tools, electrics
22.1. Fig. 10
22.2. Fig. 11
22.3. Fig. 12
22.4. Fig. 13
22.5. Fig. 14
22.6. Fig. 15
22.7. Fig. 16
22.8. Fig. 17
22.9. Fig. 18
22.10. Fig. 19
22.11. Fig. 20
22.12. Fig. 21
22.13. Fig. 22
22.14. Fig. 23
22.15. Fig. 24
22.16. Fig. 25
22.17. Fig. 26
22.18. Fig. 27
22.19. Fig. 28
22.20. Fig. 29
22.21. Fig. 30
22.22. Fig. 31
22.23. Fig. 32
22.24. Fig. 33
22.25. Fig. 34
22.26. Fig. 35
22.27. Fig. 36
22.28. Fig. 37
22.29. Fig. 38
22.30. Fig. 39
22.31. Fig. 40
22.32. Fig. 41
23. Vibration module
24. Module A68
24.1. Flushing and bleeding
25. Special tools for flushing
25.1. Fig. 10
25.2. Fig. 11
25.3. Fig. 12
25.4. Fig. 13
25.5. Fig. 14
25.6. Fig. 15
25.7. Fig. 16
25.8. Fig. 17
25.9. Fig. 18
25.10. Fig. 19
26. Flushing general
26.1. Changing a component
26.2. Chips (abrasion) in the oil
26.3. Before flushing
26.4. Bleeding
26.5. Servicing the flushing filter kit
27. Flushing schematic for front drum drive
27.1. Travel pump
27.2. Pipe joint (tool)
27.3. Reducing fitting (tool)
27.4. Connecting union (tool)
27.5. Rear drum drive motor
27.6. Flushing hose (tool) 20S 25S
27.7. Screw socket (tool) R1 25S
27.8. Flushing filter 1m (tool)
27.9. Front drum drive motor
27.10. Connecting union (tool)
27.11. Elbow union (tool)
27.12. Connecting union (tool)
27.13. Reducing fitting (tool)
27.14. High pressure hose
27.15. Flushing hose (tool) 20S 25S
28. Flushing the front drum drive
28.1. Fig. 10
29. Flushing schematic for rear drum drive system
29.1. Connecting union (tool)
29.2. Reducing fitting (tool)
29.3. Pipe joint (tool)
29.4. Rear drum drive motor
29.5. Flushing hose 20S 25S (tool)
29.6. Screw socket (tool) R1 25S
29.7. Flushing filter (tool)
29.8. Front drum drive motor
29.9. Connecting union (tool)
29.10. Reducing fitting (tool)
29.11. Elbow union (tool)
29.12. Connecting union (tool)
29.13. Travel pump
29.14. High pressure hose
29.15. Flushing hose 20S 25S (tool)
30. Flushing the rear drum drive
30.1. Fig. 10
31. Flushing schematic, rear wheel drive motors
31.1. Connecting union (tool)
31.2. Reducing fitting (tool)
31.3. Pipe joint (tool)
31.4. Rear wheel drive motors
31.5. Flushing hose 20S 25S (tool)
31.6. Screw socket (tool) R1 25S
31.7. Flushing filter 1m (tool)
31.8. Front drum drive motor
31.9. Connecting union (tool)
31.10. Reducing fitting (tool)
31.11. Elbow union (tool)
31.12. Connecting union (tool)
31.13. Travel pump
31.14. High pressure hose
31.15. Flushing hose 20S 25S (tool)
32. Flushing the rear wheel drive
32.1. Fig. 10
33. Flushing schematic for vibration drive
33.1. Screw fitting 3/4 15L (tool)
33.2. Flushing hose (tool)
33.3. Vibration valve
33.4. Vibration motor, rear (only ADmachine)
33.5. Vibration pump
33.6. Hydraulic oil tank
33.7. Front vibration motor
33.8. Connecting union (tool)
33.9. Flushing filter (tool)
33.10. Hydraulic hose
33.11. Flushing hose (tool)
34. Flushing the vibration circuit
35. Bleeding the travel circuit
36. Special tools
37. Repair overview for drum
38. Removing and installing the drum
38.1. Removing the drum
38.2. Installing the drum
39. Dismantling the drum
39.1. Removing the drum drive motor
39.2. Remove the vibration motor
39.3. Disassembling the bearing cover
39.4. Disassembling the exciter shaft
39.5. Dismantling the exciter shaft
39.6. Removing the cover
40. Assembling the drum
40.1. Installing the bearing cover
40.2. Assembling the exciter shaft
40.3. Installing the exciter shaft
40.4. Measuring the end float
40.5. Assembling the bearing plate
40.6. Installing the vibration motor
40.7. Installing the drum drive motor
41. Special tools, oscillating articulated joint (BW100/120 family)
42. Repair overview Oscillating articulated joint
42.1. Tensioning nut
42.2. Oscillation axle
42.3. Bearing housing
42.4. Carrier
42.5. Bearing block
42.6. Cylinder eye for steering cylinder
43. Removing and installing the oscillating articulated joint
44. Dismantling the oscillating articulated joint
44.1. Fig. 10
44.2. Fig. 11
45. Assembling the oscillating articulated joint
45.1. Fig. 10
45.2. Fig. 11
45.3. Fig. 12
45.4. Fig. 13
45.5. Fig. 14
45.6. Fig. 15
45.7. Fig. 16
45.8. Fig. 17
45.9. Fig. 18
45.10. Fig. 19
46. Travel pump A10VG28 ….63
47. Travel pump series 42
48. Drum drive MK05/08/11/18
49. Wheel drive MS/MSE 02…18
49.1. Circuit diagrams
50. Wiring diagram
51. Wiring diagram
52. Hydraulic diagram
53. Hydraulic diagram
54. Hydraulic diagram

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