bomag bw 135 ad 5 tandem vibratory roller operating and maintenance instructions 00820191 1

bomag bw 135 ad 5 tandem vibratory roller operating and maintenance instructions 00820191 2

bomag bw 135 ad 5 tandem vibratory roller operating and maintenance instructions 00820191 3

bomag bw 135 ad 5 tandem vibratory roller operating and maintenance instructions 00820191 4

bomag bw 135 ad 5 tandem vibratory roller operating and maintenance instructions 00820191 5

Bomag BW 135 AD-5 Tandem Vibratory Roller Operating and Maintenance Instructions 00820191

$20.00

Type Of Manual: Operating and Maintenance Instructions
Manual ID: 00820191
Format: PDF
Size: 7.9MB
Number of Pages: 244
Serial Number:
101650361015 and up

Category: Bomag Operator Manual PDF

Model List:
- BW 135 AD-5 Tandem Vibratory Roller

1. Table of contents
2. Introduction
2.1. Foreword
2.2. Machine type plate and engine type plate
3. Technical data
3.1. Noise and vibration data
3.1.1. Noise data
3.1.2. Vibration data
4. Concerning your safety
4.1. Basic prerequisites
4.1.1. General
4.1.2. Explanation of signal words used
4.1.3. Personal protective equipment
4.1.4. Intended use
4.1.5. Improper use
4.2. Definition of responsible persons
4.2.1. Operating company
4.2.2. Expert / qualified person
4.2.3. Driver / operator
4.3. Fundamentals for safe operation
4.3.1. Remaining dangers, remaining risks
4.3.2. Regular safety inspections
4.3.3. Modifications and alterations to the machine
4.3.4. Damage, defects, misuse of safety devices
4.3.5. Roll Over Protective Structure (ROPS)
4.4. Handling fuels and lubricants
4.4.1. Preliminary remarks
4.4.2. Safety regulations and environmental protection regulations for handling diesel fuel
4.4.3. Safety regulations and environmental protection regulations for handling oil
4.4.4. Safety regulations and environmental protection regulations for handling hydraulic oil
4.4.5. Safety regulations and environmental protection regulations for handling coolants
4.4.6. Safety regulations and environmental protection regulations for handling battery acid
4.5. Loading / transporting the machine
4.6. Startup procedure
4.6.1. Prior to starting up
4.6.2. Starting the engine
4.6.3. Starting the engine with jump leads
4.7. Driving the machine working operation
4.7.1. Persons in the danger area
4.7.2. Driving the machine
4.7.3. Driving up and down slopes
4.7.4. Cross slope
4.7.5. Working with vibration
4.7.6. Working with the chip spreader
4.7.7. Parking the machine
4.8. Refuelling
4.9. Regeneration of exhaust gas aftertreatment system
4.10. Emergency procedures
4.10.1. Actuating the emergency stop switch
4.10.2. Disconnecting the battery
4.10.3. Towing the machine
4.11. Maintenance work
4.11.1. Preliminary remarks
4.11.2. Working on hydraulic lines
4.11.3. Working on the engine
4.11.4. Maintenance work on electric components and battery
4.11.5. Cleaning work
4.11.6. After maintenance work
4.12. Repair
4.13. Signage
5. Indicators and control elements
5.1. Drivers stand
5.1.1. Operating console
5.1.2. Starter switch
5.1.3. 12 V DIN socket
5.1.4. Travel lever
5.2. Outside of machine
5.2.1. Adjustment lever for chip quantity
5.3. Engine compartment
5.3.1. Main battery switch
6. Checks prior to start up
6.1. Notes on safety
6.2. Visual inspections and function tests
6.3. Checking the engine oil level
6.4. Checking the fuel level topping up fuel
6.4.1. Checking the fuel level
6.4.2. Refuelling
6.5. Checking the hydraulic oil level
6.6. Checking the hydraulic oil filter
6.7. Checking the coolant level
6.8. Checking the air filter
6.9. Checking the water level, topping up
6.10. Checking, adjusting the scrapers
7. Operation
7.1. Settingup the work place
7.1.1. Adjust the drivers seat
7.1.2. Sliding the drivers seat sideways
7.2. Electronic immobilizer
7.3. Starting the engine
7.4. Travel operation
7.4.1. Preliminary remarks and safety notes
7.4.2. Driving the machine
7.4.3. Stopping the machine, applying the parking brake
7.5. Working with vibration
7.5.1. Preliminary remarks and safety notes
7.5.2. Preparing to work with vibration
7.5.3. Manual vibration
7.5.4. Vibration in automatic mode
7.5.5. Stop working with vibration
7.5.6. ECONOMIZER
7.6. Water spraying system
7.7. Crabwalk
7.7.1. Operating the crabwalk via the travel lever
7.8. Regeneration of exhaust gas aftertreatment system
7.8.1. Preliminary remarks and safety notes
7.8.2. Suppressing regeneration
7.8.3. Running regeneration at standstill
7.9. Parking the machine in secured condition
7.10. Edge cutter
7.10.1. Lifting / lowering the edge cutter
7.11. Chip spreader
7.11.1. Filling the chip spreader
7.11.2. Emptying the chip spreader
7.11.3. Working with chip spreader
7.12. Emergency procedures
7.12.1. Actuating the emergency stop switch
7.12.2. Disconnecting the battery
7.12.3. Towing the machine
7.12.4. After towing
8. Loading / transporting the machine
8.1. Prepare for transport
8.2. Loading the machine
8.2.1. Folding down the foldable ROPS
8.2.2. Folding down the foldable ROPS with protective roof
8.3. Lashing the machine to the transport vehicle
8.4. Loading by crane
8.5. After transport
8.5.1. Erecting the foldable ROPS
8.5.2. Erecting the foldable ROPS with protective roof
9. Maintenance
9.1. Preliminary remarks and safety notes
9.2. Preparations/concluding work
9.2.1. Engine hood
9.2.2. Articulation lock
9.3. Fuels and lubricants
9.3.1. Engine oil
9.3.2. Fuel
9.3.3. Coolant
9.3.4. Hydraulic oil
9.4. List of fuels and lubricants
9.5. Runningin instructions
9.5.1. General
9.5.2. After 50 operating hours
9.5.3. After 250 operating hours
9.6. Maintenance Table
9.7. Every 50 operating hours
9.7.1. Checking radiator hoses and hose clamps
9.7.2. Checking and cleaning the water separator
9.7.3. Lubricating the chip spreader
9.8. Every 250 operating hours
9.8.1. Checking, tensioning the Vbelt
9.8.2. Check the air intake lines
9.8.3. Checking radiator hoses and hose clamps
9.8.4. Cleaning the radiator module
9.8.5. Battery service
9.8.6. Check the parking brake
9.8.7. Checking the protective canopies
9.9. Every 500 operating hours
9.9.1. Change engine oil and oil filter cartridge
9.9.2. Replacing the fuel filter bleeding the fuel system
9.9.3. Replacing the Vbelt
9.9.4. Checking the antifreeze concentration and the condition of the coolant
9.9.5. Checking the hydraulic lines
9.10. Every 1000 operating hours
9.10.1. Checking, adjusting the valve clearance
9.10.2. Checking the lines on the diesel engine
9.10.3. Checking the exhaust manifold
9.10.4. Checking the engine mounts
9.10.5. Checking the ROPS
9.10.6. Checking the travel control
9.10.7. Replacing the hydraulic oil filter
9.11. Every 2000 operating hours
9.11.1. Changing the hydraulic oil
9.11.2. Changing the coolant
9.11.3. Replacing the oil separator element
9.11.4. Checking the exhaust gas recirculation cooler
9.11.5. Replacing hoses
9.12. Every 3000 operating hours
9.12.1. Checking the turbo charger
9.12.2. Cleaning the DPF
9.12.3. Checking the exhaust gas recirculation system
9.13. As required
9.13.1. Air filter maintenance
9.13.2. Checking the water spraying system
9.13.3. Cleaning the water spraying system
9.13.4. Measures if there is a risk of frost
9.13.5. Draining the fuel tank sludge
9.13.6. Measures prior to extended shutdown period
10. Setting up / refitting
10.1. Manually adjusting the crabwalk
10.2. Edge cutter installing tool
10.3. Mounting / removing the chip spreader
10.3.1. Preliminary remarks and safety notes
10.3.2. Mounting the chip spreader
10.3.3. Removing the chip spreader
11. Troubleshooting
11.1. Preliminary remarks
11.2. Starting the engine with jump leads
11.3. Fuse assignment
11.3.1. Notes on safety
11.3.2. Fuses in engine compartment
11.3.3. Central electrics
11.4. Fault code display
11.5. Engine faults
11.6. Trouble shooting ECONOMIZER
12. Disposal
12.1. Final shutdown of machine

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