bomag bw 191 ad 5 bw 206 ad 5 tandem vibratory rollers service manual 00840101 1

bomag bw 191 ad 5 bw 206 ad 5 tandem vibratory rollers service manual 00840101 2

bomag bw 191 ad 5 bw 206 ad 5 tandem vibratory rollers service manual 00840101 3

bomag bw 191 ad 5 bw 206 ad 5 tandem vibratory rollers service manual 00840101 4

bomag bw 191 ad 5 bw 206 ad 5 tandem vibratory rollers service manual 00840101 5

Bomag BW 191 AD-5, BW 206 AD-5 Tandem Vibratory Rollers Service Manual 00840101

$30.00

Type Of Manual: Service Manual
Manual ID: 00840101
Format: PDF
Size: 32.0MB
Number of Pages: 784
Serial Number:
101921201001 and up
101921211001 and up

Category: Bomag Service Manual PDF

Model List:
- BW 191 AD-5 Tandem Vibratory Roller
- BW 206 AD-5 Tandem Vibratory Roller

1. Table of contents
2. General
2.1. General
2.2. Concerning your safety
2.2.1. General prerequisites
2.2.2. Definition of responsible persons
2.2.3. Fundamentals for safe operation
2.2.4. Handling fuels and lubricants
2.2.5. Regeneration of exhaust gas aftertreatment system
2.2.6. What to do in events of emergency
2.2.7. Park the machine in secured condition.
2.2.8. Maintenance and repair
2.3. Fuels and lubricants
2.3.1. Fuels and lubricants
2.4. List of fuels and lubricants
2.4.1. List of fuels and lubricants
3. Technical data
3.1. Technical data, BW 191 AD5
3.1.1. Technical data
3.2. Technical data, BW 206 AD5
3.2.1. Technical data
3.3. Additional technical data
4. Overview of machine
4.1. Overview of electric system
4.2. Diesel engine
4.3. Overview of hydraulics
4.3.1. Pump overview
4.4. Overview of water spraying system
4.4.1. AD, ADO AM
4.4.2. Pump overview
4.5. Overview of air conditioning system
4.6. Overview, AD drum
4.7. Stickers and decals
5. Electric systems
5.1. Overview of electric system
5.2. Table of fuels and lubricants
5.3. Wiring
5.4. CAN BUS overview
5.5. Power board
5.6. Control console cabin
5.7. Fuse assignment
5.7.1. Notes on safety
5.7.2. Central electrics
5.7.3. Engine compartment
5.7.4. Fuse, cabin
5.7.5. Fuses ROPS
5.7.6. Fuses ROPS with swivel seat
5.8. Operators stand
5.8.1. Instrument cluster
5.9. Telemecanique switch
5.10. Deutsch plug, series DT and DTM
5.11. Servicing the battery, checking the main battery switch
5.11.1. Battery service
5.11.2. Checking the main battery switch
5.12. Starting the engine with jump leads
5.13. Electric steering wheel
5.14. Hydraulic cylinder with path measuring system
5.15. Asphalt temperature sensor, B106
5.16. Acceleration transducer, B84 B85
5.17. Switching on the pressure sprinkler system
5.18. Switching the emulsion sprinkling system on
5.19. Data collector, A80
5.20. Differential pressure switch for hydraulic oil filter, B21
5.21. Air filter vacuum switch, B03
5.22. Sensor, water in fuel filter, B124
5.23. Float switch, coolant compensation tank, B55
5.24. Charge control lamp
6. Diesel engine
6.1. Overview of diesel engine
6.2. Lubrication oil circuit TCD 4.1 / 6.1
6.3. Coolant circuit TCD 4.1 / 6.1
6.4. Common Rail System (CRS)
6.5. Wastegate charge pressure controller
6.6. Exhaust gas recirculation
6.7. EAT Exhaust Aftertreatment System
6.7.1. Selective Catalytic Reduction, SCR
6.7.2. Description of the SCR system components
6.7.3. SCR system warning strategy
6.8. DPFregeneration
6.8.1. Preliminary remarks and safety notes
6.8.2. Information codes
6.8.3. Suppressing DPFregeneration
6.8.4. Running regeneration at standstill
6.9. Engine electrics
6.9.1. CAN BUS overview
6.9.2. EMR4 system overview
6.9.3. EMR4 system components
6.10. Inspection and maintenance work
6.10.1. Maintenance Table
6.10.2. Checks prior to start up
6.10.3. Every 250 operating hours
6.10.4. Every 500 operating hours
6.10.5. Every 1000 operating hours
6.10.6. Every 2000 operating hours
6.10.7. Every 4000 operating hours
6.10.8. Every 6000 operating hours
6.10.9. As required
7. Hydraulic system
7.1. Overview of hydraulics
7.1.1. Pump overview
7.2. Open and closed hydraulic circuit
7.3. Hydraulic units
7.3.1. Travel pump, A4VG71 EP
7.3.2. Vibration pump, A10VG28 EP
7.3.3. Swash plate principle, pump
7.3.4. Drum drive motor
7.3.5. Vibration motor
7.3.6. External gear pumps
7.3.7. Outer gear motors nonreversible
7.3.8. Steering valve
7.4. Charge circuit and fan circuit
7.5. Travel circuit
7.6. Vibration circuit
7.7. Steering and crabwalk
7.8. Steering and crabwalk using slidable swivel seat
7.9. Edge cutter
7.10. Chip spreader
7.10.1. Mounting / removing the precision spreader
7.11. Tests and adjustments
7.11.1. Pump overview
7.11.2. Activate service mode
7.11.3. Driving against the closed brake
7.11.4. Pressure tests in the travel circuit
7.11.5. Checking / adjusting the neutral positions of the travel pump
7.11.6. Checking the setting of the high pressure relief valves in the travel circuit
7.11.7. Pressure tests in the front vibration circuit
7.11.8. Pressure tests in the rear vibration circuit
7.11.9. Checking the high pressure relief valves in the front vibration circuit
7.11.10. Checking the high pressure relief valves in the rear vibration circuit
7.12. Flushing and bleeding
7.12.1. Flushing general
7.12.2. Flushing diagram for front drum drive
7.12.3. Flushing the front drum drive
7.12.4. Flushing diagram for rear drum drive
7.12.5. Flushing the rear drum drive
7.12.6. Flushing diagram for front vibration drive
7.12.7. Flushing the front vibration circuit
7.12.8. Flushing diagram for rear vibration circuit
7.12.9. Flushing the rear vibration circuit
7.12.10. Bleeding the travel circuit
7.12.11. Bleeding the vibration circuit
7.13. Inspection and maintenance work
7.13.1. Maintenance Table
7.13.2. Check prior to start up
7.13.3. Every 500 operating hours
7.13.4. Every 1000 operating hours
7.13.5. Every 2000 operating hours
8. Water spraying system
8.1. Overview of water spraying system
8.1.1. AD, ADO AM
8.1.3. Pump overview
8.2. Inspection and maintenance work
8.2.1. Maintenance Table
8.2.2. Check prior to start up
8.2.3. As required
9. Air conditioning
9.1. Overview of air conditioning system
9.2. Physical principles
9.3. Refrigerant R134a
9.4. Compressor oil / refrigeration oil
9.5. Working principle of the air conditioning system
9.6. Monitoring devices
9.7. Description of components
9.8. Compressor
9.9. Emptying in case of repair
9.10. Drying and evacuation
9.11. Filling instructions
9.12. Steam table for R134a
9.13. Inspection and maintenance work
9.13.1. Maintenance Table
9.13.2. Every 250 operating hours
9.13.3. Every 500 operating hours
9.13.4. Every 1000 operating hours
9.13.5. As required
10. Drum
10.1. Overview, AD drum
10.2. Inspection and maintenance work
10.2.1. Maintenance Table
10.2.2. Check prior to start up
10.2.3. Every 500 operating hours
10.2.4. Every 1000 operating hours
11. Troubleshooting
11.1. Preliminary remarks
11.2. Emergency procedures
11.2.1. Actuating the emergency stop switch
11.2.2. Disconnecting the battery
11.2.3. Towing the machine
11.2.4. After towing
11.3. Troubleshooting, electrical systems
11.3.1. Preliminary remarks
11.3.2. Starting the engine with jump leads
11.3.3. Checking the main battery switch
11.3.4. Fuse assignment
11.3.5. Understanding electric circuit diagrams
11.3.6. Measuring method
11.3.7. ESX, checking the electric power supply
11.3.8. Diagnostics concept
11.3.9. Electrics training machine control
11.4. Trouble shooting, diesel engine
11.4.1. Starting the engine with jump leads
11.4.2. Engine faults
11.4.3. SCR system warning strategy
11.4.4. DTC error code list, EMR4
11.5. Trouble shooting, hydraulics
11.5.1. Insufficient hydraulic power
11.5.2. Trouble shooting axial piston pumps
11.5.3. Trouble shooting axial piston motors
11.6. Trouble shooting, air conditioning system
11.6.1. Trouble shooting in refrigerant circuit, basic principles
11.6.2. Trouble shooting procedure
11.6.3. Leak test
11.6.4. Checking the magnetic clutch
12. Special tools
12.1. Special tools, electrics
12.2. Special tools, hydraulic system
12.2.1. Special tools, tests and adjustments
12.2.2. Special tools for flushing
12.3. List of special tools
13. Index
14. Appendix
14.1. A Circuit diagrams
14.1.1. A Hydraulic diagram 921 130 76
14.1.2. B Wiring diagram 280

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