bomag bw 226 bvc 5 bw 226 di 5 single drum roller service manual 00840086 1

bomag bw 226 bvc 5 bw 226 di 5 single drum roller service manual 00840086 2

bomag bw 226 bvc 5 bw 226 di 5 single drum roller service manual 00840086 3

bomag bw 226 bvc 5 bw 226 di 5 single drum roller service manual 00840086 4

bomag bw 226 bvc 5 bw 226 di 5 single drum roller service manual 00840086 5

Bomag BW 226 BVC-5, BW 226 DI-5 Single Drum Roller Service Manual 00840086

$30.00

Type Of Manual: Service Manual
Manual ID: 00840086
Format: PDF
Size: 86.4MB
Number of Pages: 1022
Serial Number:
101586441001 and up
101586531001 and up

Category: Bomag Service Manual PDF

Model List:
- BW 226 BVC-5 Single Drum Roller
- BW 226 DI-5 Single Drum Roller

1. Table of contents
2. General
2.1. Introduction
2.2. Concerning your safety
2.2.1. Basic prerequisites
2.2.2. Definition of responsible persons
2.2.3. Fundamentals for safe operation
2.2.4. Handling fuels and lubricants
2.2.5. Load/transport the machine
2.2.6. Startup procedure
2.2.7. Driving the machine working operation
2.2.8. Refuelling
2.2.9. Emergency procedures
2.2.10. Maintenance work
2.2.11. Repair
2.2.12. Signage
2.3. Maintenance and repair
2.3.1. Notes on repair
2.3.2. Preliminary remarks and safety notes
2.3.3. Preparations / concluding work
2.3.4. Parking the machine in secured condition
3. Technical data
3.1. Technical data, BW 226 BVC5
3.1.1. Technical data
3.2. Technical data, BW 226 DI5
3.2.1. Technical data
3.3. Additional technical data
3.4. Terms and basis of calculation
3.5. Fuels and lubricants
3.5.1. Engine oil
3.5.2. Fuel
3.5.3. Coolant
3.5.4. Hydraulic oil
3.5.5. Gear oil SAE 75W90
3.5.6. Gear oil SAE 80W140
3.6. List of fuels and lubricants
4. Overview of machine
4.1. General information
4.1.1. BCM 05
4.1.2. BCM start
4.1.3. BCM net
4.1.4. BOMAG Telematic
4.2. Electric systems
4.3. Hydraulic system
4.4. Machine assemblies
4.4.1. Diesel engine
4.4.2. Drum
4.4.3. Air conditioning
4.4.4. Auxiliary heating, AIRTRONIC
5. Electric systems
5.1. Basic principles
5.1.1. Measuring method
5.1.2. Understanding electric circuit diagrams
5.1.3. Telemecanique switch
5.1.4. Deutsch plug, series DT and DTM
5.2. Overview of electric system
5.2.1. Central electrics
5.2.2. Operators stand
5.2.3. Wiring
5.2.4. CAN BUS overview
5.2.5. Table of fuels and lubricants
5.3. Starting the engine with jump leads
5.4. Fuse assignment
5.4.1. Notes on safety
5.4.2. Central electrics
5.4.3. Main fuses
5.4.4. Control console cabin
5.5. Central electrics
5.6. Description of electrical components
5.6.1. Control console cabin
5.6.2. Acceleration transducer, B62 B171
5.6.3. Differential pressure switch for hydraulic oil filter, B21
5.6.4. Air filter vacuum switch, B03
5.6.5. Sensor, water in fuel, B124
5.6.6. Float switch coolant tank, B55
5.6.7. Level sensor in diesel tank (R03)
5.6.8. Charge control light
5.6.9. Electric module, A108
5.7. Training of electric system
5.7.1. Electrics training machine control
5.7.2. Electrics training metrology control
5.8. Inspection and maintenance work
5.8.1. Maintenance Table
5.8.2. Every 500 operating hours
5.8.3. As required
6. Hydraulic system
6.1. Basic principles
6.1.1. Open and closed hydraulic circuit
6.1.2. Swash plate principle, pump
6.1.3. Swash plate principle, motor
6.1.4. External gear pumps
6.2. Overview of hydraulics
6.3. Description of hydraulic components
6.3.1. Travel / vibration pump, H1
6.3.2. Travel motor, H1
6.3.3. Vibration motor A2FM
6.3.4. Steering valve
6.3.5. Diaphragm type pressure accumulator
6.3.6. Slewing motor
6.4. Description of hydraulic circuits
6.4.1. Charge circuit
6.4.2. Travel circuit
6.4.3. Vibration circuit
6.4.4. Steering circuit
6.4.5. Bypass flow filter
6.5. Flushing and bleeding
6.5.1. Flushing general
6.5.2. Drum drive
6.5.3. Axle drive
6.5.4. Vibration circuit
6.5.5. Bleeding the travel circuit
6.5.6. Bleeding the vibration circuit
6.6. Inspection and maintenance work
6.6.1. Maintenance Table
6.6.2. Checks prior to start up
6.6.3. Every 500 operating hours
6.6.4. Every 1000 operating hours
6.6.5. Every 2000 operating hours
7. Machine assemblies
7.1. Diesel engine
7.1.1. Overviews
7.1.2. Lubrication oil circuit TCD 4.1 / 6.1
7.1.3. Coolant circuit TCD 4.1 / 6.1
7.1.4. Common Rail System (CRS)
7.1.5. Wastegate charge pressure controller
7.1.6. Exhaust gas recirculation
7.1.7. Engine electrics
7.1.8. Inspection and maintenance work
7.2. BOMAG, Variocontrol
7.2.1. Variocontrol
7.2.2. Vibration circuit
7.2.3. Potentiometer on slewing motor, B97
7.3. Drum
7.3.1. Overview drum
7.3.2. Removing the exciter unit
7.3.3. Installing the exciter unit
7.3.4. Assembling the vibrator unit
7.3.5. Changing the rubber buffers, adjusting the pretension
7.3.6. Smooth drum scraper installation and removal
7.3.7. Pad foot scraper installation and removal
7.3.8. Padfoot shell installation and removal
7.3.9. Inspection and maintenance work
7.4. Oscillating articulated joint
7.4.1. Overview
7.4.2. Dismantling the oscillating articulated joint
7.4.3. Assembly of oscillating articulated joint
7.5. Drive axle
7.5.1. Drive axle
7.5.2. Checks prior to start up
7.5.3. Every 250 operating hours
7.5.4. Every 1000 operating hours
7.5.5. As required
7.6. Air conditioning
7.6.1. Overview of air conditioning system
7.6.2. Physical principles
7.6.3. Refrigerant R134a
7.6.4. Compressor oil / refrigeration oil
7.6.5. Working principle of the air conditioning system
7.6.6. Monitoring devices
7.6.7. Description of components
7.6.8. Compressor
7.6.9. Emptying in case of repair
7.6.10. Drying and evacuation
7.6.11. Filling instructions
7.6.12. Steam table for R134a
7.6.13. Inspection and maintenance work
7.7. Auxiliary heating, AIRTRONIC
7.7.1. Overview
7.7.2. Inspection and maintenance work
7.8. Cabin assembly
7.8.1. Safety
7.8.2. Preparations
7.8.3. Cabin assembly
7.8.4. Final function tests and checks
7.9. ROPS/FOPS assembly
7.9.1. Safety
7.9.2. Preparations
7.9.3. ROPS/FOPS assembly
7.9.4. Final work
8. Troubleshooting
8.1. Preliminary remarks
8.2. Emergency procedures
8.2.1. Actuating the emergency stop switch
8.2.2. Disconnecting the battery
8.2.3. Emergency exit
8.2.4. Towing the machine
8.2.5. After towing
8.3. Troubleshooting, electrical systems
8.3.1. Preliminary remarks
8.3.2. Starting the engine with jump leads
8.3.3. Servicing the battery, checking the main battery isolation
8.3.4. Fuse assignment
8.3.5. ESX, checking the electric power supply
8.3.6. Diagnostics concept
8.4. Trouble shooting, diesel engine
8.4.1. Starting the engine with jump leads
8.4.2. Engine malfunctions
8.4.3. DTC fault code list, EMR4
8.5. Trouble shooting, hydraulics
8.5.1. Insufficient hydraulic power
8.5.2. Trouble shooting axial piston pumps
8.5.3. Trouble shooting axial piston motors
8.5.4. Fault table hydraulic components
8.6. Troubleshooting, air conditioning system
8.6.1. Trouble shooting in refrigerant circuit, basic principles
8.6.2. Trouble shooting procedure
8.6.3. Leak test
8.6.4. Checking the magnetic clutch
8.7. Troubleshooting, auxiliary heating
8.7.1. Control and safety elements
8.7.2. Trouble shooting
8.7.3. Diagnostics with the module clock
8.7.4. Check the fuel supply
8.7.5. Circuit diagram, AIRTRONIC D2/D4
8.7.6. Fault code, AIRTRONIC D2/D4
9. Special tools
9.1. Special tools, electrics
9.2. Special tools, hydraulic system
9.2.1. Special tools, tests and adjustments
9.2.2. Special tools for flushing
9.3. Special tools for drum
9.4. List of special tools
10. Index
11. Appendix
11.1. A Circuit diagrams
11.1.1. Circuit diagram 354
11.1.2. Circuit diagram 520
11.1.3. Hydraulic diagram 480

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