Clark C15s D-L, C 18s D-L, C 20s D-L, C15s C-L, C 18s C-L, C 20s C-L Service Manual SM-1066

Clark C15s D-L, C 18s D-L, C 20s D-L, C15s C-L, C 18s C-L, C 20s C-L Service Manual SM-1066 - Image 2

Clark C15s D-L, C 18s D-L, C 20s D-L, C15s C-L, C 18s C-L, C 20s C-L Service Manual SM-1066 - Image 3

Clark C15s D-L, C 18s D-L, C 20s D-L, C15s C-L, C 18s C-L, C 20s C-L Service Manual SM-1066 - Image 4

Clark C15s D-L, C 18s D-L, C 20s D-L, C15s C-L, C 18s C-L, C 20s C-L Service Manual SM-1066 - Image 5

clark c15s d l c 18s d l c 20s d l c15s c l c 18s c l c 20s c l service manual sm 1066 2

clark c15s d l c 18s d l c 20s d l c15s c l c 18s c l c 20s c l service manual sm 1066 3

Clark C15s D-L, C 18s D-L, C 20s D-L, C15s C-L, C 18s C-L, C 20s C-L Service Manual SM-1066

$30.00

Type Of Manual: Service Manual
Manual ID: SM-1066
Format: PDF
Size: 44.3MB
Number of Pages: 949
Serial Number:
Hyundai (T4), Mitsubishi (T3), Yanmar (T3)

Category: Clark Service Manual PDF

Model List:
- C15s D-L
- C 18s D-L
- C 20s D-L
- C15s C-L
- C 18s C-L
- C 20s C-L

1. SM1066
2. CONTENTS
3. GROUP SA SAFE MAINTENANCE
3.1. Section 1 Safety
3.2. Section 2 Lifting, Jacking, and Blocking the Truck
3.3. Section 3 Towing
4. GROUP PS PERIODIC SERVICE
4.1. Section 1 Maintenance Schedules
4.2. Section 2 The Planned Maintenance Program
5. GROUP 00 (D4TNV88) DIESEL ENGINE (4TNV88)
5.1. Section 0 SAFETY
5.2. Section 1 GENERAL
5.3. Section 2 Inspection and Adjustment
5.4. Section 3 Troubleshooting
5.5. Section 4 Disassembly, Inspection and Reassembly of Engines
5.6. Section 5 LUBRICATION SYSTEM
5.7. Section 6 COOLING SYSTEM
5.8. Section 7 FUEL INJECTION PUMP/GOVERNOR
5.9. Section 8 ALTERNATOR
5.10. Section 9 ELECTRIC WIRING
5.11. Section 10 SERVICE STANDARDS
5.12. Section 11 TIGHTENING TORQUE for BOLTS and NUTS
6. GROUP 00 (LMMC) ENGINE (4G63 GAS/LPG)
6.1. Section 1 Engine Specifications (4G63 Gas/LPG Engine)
6.2. Section 2 Engine Troublshooting (4G63 Gas/LPG Engine)
6.3. Section 3 Engine Oil and Filter (4G63 Gas/LPG Engine)
6.4. Section 4 Engine TuneUp (4G63 Gas/LPG Engine)
6.5. Section 5 RPM, Vacuum, and Stall Tests (4G63 Gas/LPG Engine)
6.6. Section 6 Compression Checks (4G63 Gas/LPG Engine)
6.7. Section 7 Engine Removal and Replacement (4G63 Gas/LPG Engine)
6.8. Section 8 Engine Overhaul (4G63 Gas/LPG Engine)
6.9. Section 9 Ignition System (4G63 Gas/LPG Engine)
7. GROUP 00 (LHMC) ENGINE (HMC THETA 2.4 LPG)
7.1. Section 1 General Information (HMC THETA 2.4 LPG)
7.2. Section 2 Specification and Troubleshooting (HMC THETA 2.4 LPG)
7.3. Section 3 Disassembly and Reassembly (HMC THETA 2.4 LPG)
7.4. Section 4 Lubrication System (HMC THETA 2.4 LPG)
7.5. Section 5 Electrical System (HMC THETA 2.4 LPG)
7.6. Section 6 Emission Control System (HMC THETA 2.4 LPG)
8. GROUP 01 ENGINE COOLING SYSTEM
8.1. Section 1 Engine Cooling System Specifications and Description
8.2. Section 2 Engine Cooling System Troubleshooting
8.3. Section 3 Engine Cooling SystemTesting and Maintenance
8.4. Section 4 Engine Cooling System and Alternator Belt Service
8.5. Section 5 Radiator Removal and Replacemant
9. GROUP 02 (LMMC,TIER3) MI07 LP SYSTEM (4G63)
9.1. Section 0 REGULATORY COMPLIANCE
9.2. Section 1 LPG SYSTEM OVERVIEW
9.3. Section 2 GASOLINE ENGINES
9.4. Section 3 SPECIFICATIONS
9.5. Section 4 RECOMMENDED MAINTENANCE
9.6. Section 5 INSTALLATION PROCEDURES
9.7. Section 6 TESTS AND ADJUSTMENTS
9.8. Section 7 BASIC TROUBLESHOOTING
9.9. Section 8 ADVANCED DIAGNOSTICS
9.10. Section 9 PARTS DESCRIPTION
10. GROUP 02 (LHMC THETA 2.4) LPG FUEL SYSTEM
10.1. Section 1 General Warnings
10.2. Section 2 Introduction
10.3. Section 3 Base Engine
10.4. Section 4 Fuel System
10.5. Section 5 Recommended Maintenance
10.6. Section 6 Diagnostic Trouble Codes (DTC)
10.7. Section 7 Troubleshooting
10.8. Section 8 Appendicies
10.9. Section 9 Diagnostic Service Tool
11. GROUP 03 INTAKE AND EXHAUST SYSTEM
11.1. Section 1 Intake and Exhaust Systems Specifications and Description
11.2. Section 2 Intake System Troubleshooting
11.3. Section 3 Intake System Service
11.4. Section 4 Exhaust Systems
12. GROUP 06 TRANSAXLE (TA12A1 TRANSAXLE) C1520s
12.1. Section 1 Transaxle Specifications and Description
12.2. Section 2 Transaxle Disassembly
12.3. Section 3 Transaxle Reassembly
13. GROUP 13 ELECTRICAL SYSTEM
13.1. Section 1 Cautions for working on the electrical system
13.2. Section 2 Electrical system Specifications and features
13.3. Section 3 Electrical Circuit Diagram Electrical Parts Arrangement
13.4. Section 4 Instrument Pod
13.5. Section 5 Electrical Components Specification and Operation
13.6. Section 6 Troubleshooting of Electrical System
14. GROUP 22 WHEELS AND TIRES
14.1. Section 1 Wheels and Tires Specifications and Description
14.2. Section 2 Cushion Wheels and Tires
14.3. Section 3 Pneumatic Wheels and Tires
15. GROUP 23 BRAKE SYSTEM
15.1. Section 1 Braking / Inching System Specifications and Description
15.2. Section 2 Service Brake Troubleshooting
15.3. Section 3 Brake / Inching Pedals and Linkages Adjustments
15.4. Section 4 Brake System Bleeding
15.5. Section 5 Brake Master Cylinder Service
15.6. Section 6 Service Brake Adjustment and Overhaul
15.7. Section 7 Parking Brake Service
16. GROUP 25 STEERING COLUMN AND GEAR
16.1. Section 1 Steering System Specifications and Description
16.2. Section 2 Steering System Troubleshooting
16.3. Section 3 Steering Column and Component Removal and Replacement
16.4. Section 4 Stering System Relief Pressure Check and Adjustment
16.5. Section 5 Steering Gear Overhaul
17. GROUP 26 STEER AXLE
17.1. Section 1 Steer Axle Specifications and Description
17.2. Section 2 Steer Axle Wheel Bearing Maintenance and Adjustment
17.3. Section 3 Steer Axle Removal and Replacement
17.4. Section 4 Steer Axle Overhaul
17.5. Section 5 Steer Cylinder Removal and Replacement
17.6. Section 6 Steer Cylinder Overhaul
18. GROUP 29 HYDRAULIC SUMP, FILTERS, AND PUMP
18.1. Section 1 Hydraulic Sump, Filters, and Pump Specifications and Description
18.2. Section 2 Main Hydraulic Pump Troubleshooting
18.3. Section 3 Hydraulic Filters and Fluid Maintenance and Change
18.4. Section 4 Hydraulic Pump Removal and Replacement
18.5. Section 5 Hydraulic Pump Overhaul (Jinsung Pump)
19. GROUP 30 HYDRAULIC CONTROL VALVE/LIFT CIRCUIT
19.1. Section 1 Hydraulic Control Valve/Lift Circuit Specifications and Description
19.2. Section 2 Hydraulic System Schematics
19.3. Section 3 Hydraulic System Troubleshooting
19.4. Section 4 Hydraulic System Pressure Checks and Adjustments
19.5. Section 5 Hydraulic Control Valve Removal and Replacement
19.6. Section 6 Disassembly and Assembly
19.7. Section 7 Testing of Hydraulic Valve
20. GROUP 32 TILT CYLINDERS
20.1. Section 1 Tilt Cylinder Specifications and Description
20.2. Section 2 Tilt Cylinder Checks and Adjustments
20.3. Section 3 Tilt Cylinder Removal and Replacement
20.4. Section 4 Tilt Cylinder Overhaul
21. GROUP 34 UPRIGHTS
21.1. Section 1 Upright Specifications and Description
21.2. Section 2 Troubleshooting
21.3. Section 3 Upright Inspection
21.4. Section 4 Carriage and Upright Roller Clearance Checks and Shim Adjustments
21.5. Section 5 Cylinder Removal, Shimming, Overhaul, and Replacement
21.6. Section 6 Upright Chain Inspection, Adjustment, and Replacement
21.7. Section 7 Fork and Carriage Removal and Replacement
21.8. Section 8 Upright Removal and Replacement
22. GROUP 38 COUNTERWEIGHT AND CHASSIS
22.1. Section 1 Counterweight Specifications and Description
22.2. Section 2 Counterweight Removal and Replacement
22.3. Section 3 Overhead Guard/Operators Cell Removal and Replacement
22.4. Section 4 Floorboard, Cowls, and Seat Deck Removal and Replacement
22.5. Section 5 Operators Seat Removal and Replacement
23. GROUP 40 SPECIFICATIONS
23.1. Section 1 Nameplates and Decals
23.2. Section 2 General Specifications
23.3. Section 3 Hydraulic Fitting Tightening Procedure

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