Clark C20, 25, 30, 35 D, L, G, C20, 25, 30, 32C L Service Manual SM-996

Clark C20, 25, 30, 35 D, L, G, C20, 25, 30, 32C L Service Manual SM-996 - Image 2

Clark C20, 25, 30, 35 D, L, G, C20, 25, 30, 32C L Service Manual SM-996 - Image 3

Clark C20, 25, 30, 35 D, L, G, C20, 25, 30, 32C L Service Manual SM-996 - Image 4

Clark C20, 25, 30, 35 D, L, G, C20, 25, 30, 32C L Service Manual SM-996 - Image 5

clark c20 25 30 35 d l g c20 25 30 32c l service manual sm 996 2

clark c20 25 30 35 d l g c20 25 30 32c l service manual sm 996 3

Clark C20, 25, 30, 35 D, L, G, C20, 25, 30, 32C L Service Manual SM-996

$30.00

Type Of Manual: Service Manual
Manual ID: SM-996
Format: PDF
Size: 100.7MB
Number of Pages: 1957

Category: Clark Service Manual PDF

Model List:
- C 20 D
- C 25 D
- C 30 D
- C 35 D
- C 20 L
- C 25 L
- C 30 L
- C 35 L
- C 20 G
- C 25 G
- C 30 G
- C 35 G
- C 20C L
- C 25C L
- C 30C L
- C 32C L

1. CONTENTS
2. GROUP SA SAFE MAINTENANCE
2.1. Section 1 Safety
2.2. Section 2 Lifting, Jacking, and Blocking the Truck
2.3. Section 3 Towing
3. GROUP PS PERIODIC SERVICE
3.1. Section 1 Maintenance Schedules
3.2. Section 2 The Planned Maintenance Program
4. GROUP 00 (D4TNE98) DIESEL ENGINE (Tier 3)
4.1. Section 1 GENERAL SERVICE INFORMATION
4.2. Section 2 Periodic Maintenance
4.3. Section 3 ENGINE
4.4. Section 4 FUEL SYSTEM
4.5. Section 5 COOLING SYSTEM
4.6. Section 6 LUBRICATION SYSTEM
4.7. Section 7 STARTER MOTOR
4.8. Section 8 ALTERNATOR
4.9. Section 9 TROUBLESHOOTING
5. GROUP 00 (LMMC) ENGINE (4G64 GAS/LPG) For C2035
5.1. Section 1 Engine Specifications (4G64 Gas/LPG Engine)
5.2. Section 2 Engine Troubleshooting (4G64 Gas/LPG Engine)
5.3. Section 3 Engine Oil and Filter (4G64 Gas/LPG Engine)
5.4. Section 4 Engine TuneUp (4G64 Gas/LPG Engine)
5.5. Section 5 RPM, Vacuum, and Stall Tests (4G64 Gas/LPG Engine)
5.6. Section 6 Compression Checks (4G64 Gas/LPG Engine)
5.7. Section 7 Engine Removal and Replacement (4G64 Gas/LPG Engine)
5.8. Section 8 Engine Overhaul (4G64 Gas/LPG Engine)
5.9. Section 9 Ignition System (4G64 Gas/LPG Engine)
5.10. Section 10 Fuel System (Tier 2)
5.11. Section 11 Fuel System (Tier 3)
6. GROUP 00 (LHMC) ENGINE (HMC THETA 2.4 LPG)
6.1. Section 1 General Information (HMC THETA 2.4 LPG)
6.2. Section 2 Specification and Troubleshooting (HMC THETA 2.4 LPG)
6.3. Section 3 Disassembly and Reassembly (HMC THETA 2.4 LPG)
6.4. Section 4 Lubrication System (HMC THETA 2.4 LPG)
6.5. Section 5 Electrical System (HMC THETA 2.4 LPG)
6.6. Section 6 Emission Control System (HMC THETA 2.4 LPG)
6.7. Section 7 LPG Fuel System (Juniper)
7. GROUP 00 (LGM) ENGINE (GM 3.0 LPG)
7.1. Section 1 Specifications and Information (GM 3.0 LPG)
7.2. Section 2 Diagnostic Information and Procedures
7.3. Section 3 Engine Removal and Installation
7.4. Section 4 Description and Operation
7.5. Section 5 PSI Fuel System
8. GROUP 00 (MMCPSI) LPG ENGINE (MMC PSI 4G64)
8.1. Section 1 General Information
8.2. Section 2 Timing Belt
8.3. Section 3 Water Pump
8.4. Section 4 Rocker Arms and Camshaft
8.5. Section 5 Cylinder Head and Valves
8.6. Section 6 Front Case, Silent Shaft and Oil Pan
8.7. Section 7 Piston and Connecting Rod
8.8. Section 8 Crankshaft and Cylinder Block
8.9. Section 9 Engine Compression Test
8.10. Section 10 Maintenance
8.11. Section 11 LPG Fuel System
8.12. Section 12 Gasoline Fuel System
8.13. Section 13 Emissions Control System
8.14. Section 14 Electrical Section
8.15. Section 15 Diagnostic Service Tool (DST)
8.16. Section 16 Engine Wire Harness Repair
8.17. Section 17 Diagnostic Trouble Code (DTC)
8.18. Section 18 Definitions
9. GROUP 01 ENGINE COOLING SYSTEM
9.1. Section 1 Engine Cooling System Specifications and Description
9.2. Section 2 Engine Cooling System Troubleshooting
9.3. Section 3 Engine Cooling System Testing and Maintenance
9.4. Section 4 Engine Cooling System and Alternator Belt Service
9.5. Section 5 Radiator Removal and Replacemant
10. GROUP 03 INTAKE AND EXHAUST SYSTEM
10.1. Section 1 Intake and Exhaust Systems Specifications and Description
10.2. Section 2 Intake System Troubleshooting
10.3. Section 3 Intake System Service
10.4. Section 4 Exhaust Systems
11. GROUP 06 TRANSAXLE (TA30 TRANSAXLE) C2035
11.1. Section 1 Transaxle Specifications and Description
11.2. Section 2 Transaxle Troubleshooting
11.3. Section 3 Transaxle Oil and Filter
11.4. Section 4 Transaxle Oil Cooler
11.5. Section 5 Transaxle Removal and Replacement
11.6. Section 6 Transaxle Overhaul
11.7. Section 7 Drive Axle Ends Overhaul
11.8. Section 8 Transaxle Control Valve Overhaul
12. GROUP 13 ELECTRICAL SYSTEM
12.1. Section 1 Cautions for working on the electrical system
12.2. Section 2 Electrical system Specifications and features
12.3. Section 3 Electrical Circuit Diagram Electrical Parts Arrangement
12.4. Section 4 Instrument Pod
12.5. Section 5 Electrical Components Specification and Operation
12.6. Section 6 Troubleshooting of Electrical System
13. GROUP 22 WHEELS AND TIRES
13.1. Section 1 Wheels and Tires Specifications and Description
13.2. Section 2 Cushion Wheels and Tires
13.3. Section 3 Pneumatic Wheels and Tires
14. GROUP 23 BRAKE SYSTEM
14.1. Section 1 Braking / Inching System Specifications and Description
14.2. Section 2 Service Brake Troubleshooting
14.3. Section 3 Brake / Inching Pedals and Linkages Adjustments
14.4. Section 4 Brake System Bleeding
14.5. Section 5 Brake Master Cylinder Service
14.6. Section 6 Service Brake Adjustment and Overhaul
14.7. Section 7 Parking Brake Service
15. GROUP 25 STEERING COLUMN AND GEAR
15.1. Section 1 Steering System Specifications and Description
15.2. Section 2 Steering System Troubleshooting
15.3. Section 3 Steering Column and Component Removal and Replacement
15.4. Section 4 Steering System Relief Pressure Check and Adjustment
15.5. Section 5 Steering Gear Overhaul
16. GROUP 26 STEER AXLE
16.1. Section 1 Steer Axle Specifications and Description
16.2. Section 2 Steer Axle Wheel Bearing Maintenance and Adjustment
16.3. Section 3 Steer Axle Removal and Replacement
16.4. Section 4 Steer Axle Overhaul
16.5. Section 5 Steer Cylinder Removal and Replacement
16.6. Section 6 Steer Cylinder Overhaul
17. GROUP 29 HYDRAULIC SUMP, FILTERS, AND PUMP
17.1. Section 1 Hydraulic Sump, Filters, and Pump Specifications and Description
17.2. Section 2 Main Hydraulic Pump Troubleshooting
17.3. Section 3 Hydraulic Filters and Fluid Maintenance and Change
17.4. Section 4 Hydraulic Pump Removal and Replacement
17.5. Section 5 Hydraulic Pump Overhaul (Hanil Pump)
18. GROUP 30 HYDRAULIC CONTROL VALVE/LIFT CIRCUIT
18.1. Section 1 Hydraulic Control Valve / Lift Circuit Specifications and Description
18.2. Section 2 Hydraulic System Schematics
18.3. Section 3 Hydraulic System Troubleshooting
18.4. Section 4 Hydraulic System Pressure Checks and Adjustments
18.5. Section 5 Hydraulic Control Valve Removal and Replacement
18.6. Section 6 Disassembly and Assembly
18.7. Section 7 Testing of Hydraulic Valve
19. GROUP 32 TILT CYLINDERS
19.1. Section 1 Tilt Cylinder Specifications and Description
19.2. Section 2 Tilt Cylinder Checks and Adjustments
19.3. Section 3 Tilt Cylinder Removal and Replacement
19.4. Section 4 Tilt Cylinder Overhaul
20. GROUP 34 UPRIGHTS
20.1. Section 1 Upright Specifications and Description
20.2. Section 2 Troubleshooting
20.3. Section 3 Upright Inspection
20.4. Section 4 Carriage and Upright Roller Clearance Checks and Shim Adjustments
20.5. Section 5 Cylinder Removal, Shimming, Overhaul, and Replacement
20.6. Section 6 Upright Chain Inspection, Adjustment, and Replacement
20.7. Section 7 Fork and Carriage Removal and Replacement
20.8. Section 8 Upright Removal and Replacement
21. GROUP 38 COUNTERWEIGHT AND CHASSIS
21.1. Section 1 Counterweight Specifications and Description
21.2. Section 2 Counterweight Removal and Replacement
21.3. Section 3 Overhead Guard / Operators Cell Removal and Replacement
21.4. Section 4 Floorboard, Cowls, and Seat Deck Removal and Replacement
21.5. Section 5 Operators Seat Removal and Replacement
22. GROUP 40 SPECIFICATIONS
22.1. Section 1 Nameplates and Decals
22.2. Section 2 General Specifications
22.3. Section 3 Hydraulic Fitting Tightening Procedure

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