Clark CGC, CGP 40, 70 Service Manual SM-612

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Clark CGC, CGP 40, 70 Service Manual SM-612 - Image 5

clark cgc cgp 40 70 service manual sm 612 2

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Clark CGC, CGP 40, 70 Service Manual SM-612

$30.00

Type Of Manual: Service Manual
Manual ID: SM-612
Format: PDF
Size: 63.7MB
Number of Pages: 818

Category: Clark Service Manual PDF

Model List:
- CGC40
- CGC 70
- CGP 40
- CGP 70

1. SERVICE MANUAL
2. CONTENTS
3. GROUP SASAFE MAINTENANCE
3.1. Safety
3.2. Lifting, Jacking, and Blocking the Truck
3.3. Towing
4. GROUP PSPeriodic Service
4.1. Maintenance Schedules
4.2. The Planned Maintenance Program
4.3. The PM Form
5. GROUP 00(G)GAS/LPG Engine
5.1. Engine Specifications
5.2. Troubleshooting
5.3. Engine Oil and Filter
5.4. Engine TuneUp
5.5. RPM, Vacuum, and Stall Tests
5.6. Engine Removal and Replacement
5.7. Engine Overhaul
6. GROUP 00(D)Diesel Engine
6.1. Trottle Linkage Checks and Adjustment
6.2. Engine RPM Settings and Stall Tests
6.3. Engine Removal and Replacement
6.4. Engine Manual
7. GROUP 01Engine Cooling System
7.1. Cooling System Specifications and Description
7.2. Cooling System Troubleshooting
7.3. Cooling System Testing and Maintenance
7.4. Fan Belt Check, Replacement, and Tensioning
7.5. Radiator Removal and Replacemant
8. GROUP 02(G)GASOLINECARB FUEL SYSTM
9. GROUP 02(LP)LPG FUEL SYSTM (CARBURETED)
9.1. Fuel System Checks and Troubleshooting
9.2. The IMPCO LPG Fuel System
10. GROUP 02(LPTIER2) MI4 LP SYSTEM (V6)
10.1. Working With Lpg Equipment
10.2. Lpg And Lpg Fuel Tanks
10.3. Mi4 Lpg System Operational Overview
10.4. Mi4 Maintenance Schedule
10.5. Mi4 Lp Basic Troubleshooting
10.6. Mi4 Lp Advanced Diagnostics
10.7. Mi4 Electrical Connections
10.8. N2001 Pressure Regulator/converter
10.9. NCA100TR Air/fuel Mixer
10.10. Test And Adjustments
11. GROUP 02(LPTier3) MI07 LPG SYSTEM (V6)
11.1. Regulatory Compliance
11.2. LPG System Overview
11.3. Specifications
11.4. Recommended Maintenance
11.5. Installation Procedures
11.6. Tests And Adjustments
11.7. Basic Troubleshooting
11.8. Advanced Diagnostics
11.9. Parts Description
12. GROUP 03Air Induction and Exaust System
12.1. Specifications and Description
12.2. Troubleshooting
12.3. Air Induction System Service
12.4. Exhaust Systems
13. GROUP 06TRANSAXLE
13.1. Transaxle Troubleshooting and Checks
13.2. Transaxle Drain and Refill
13.3. Transaxle Removal
13.4. Transaxle Overhaul (H200 Transmission)
14. GROUP 12Ignition System
14.1. Description and Specifications
14.2. Troubleshooting
14.3. Inspection, Adjustment, and Timing
15. GROUP 13Instrument Pod
15.1. Instrument Pod Description and Specifications
15.2. Instrument Pod Troubleshooting
15.3. Instrument Pod Removal and Installation
16. GROUP 14Electrical System
16.1. Electrical Specification and Wiring Diagrams
16.2. Starter and Battery Troubleshooting
16.3. Alternator Onerhaul
17. GROUP 20Drive Axle
17.1. Axle End Lubrication
17.2. Axle End Removal
17.3. Axle End Overhaul
17.4. Differential Overhaul
18. GROUP 22Wheels and Tires
18.1. Specifications and Description
18.2. Pneumatic Wheels and Tires
18.3. Cushion Wheels and Tires
19. GROUP 23Brake System
19.1. Specifications and Description
19.2. Service Brake Troubleshooting
19.3. Brake/Inching Pedals and Linkages Adjustments
19.4. Brake System Bleeding
19.5. Brake Valve Service
19.6. Disc Brake Inspection and Overhaul
19.7. Parking Brake Service
20. GROUP 25Steering Column and Gear
20.1. Specifications and Description
20.2. Troubleshooting
20.3. Steering Column and ComponentRemoval and Replacement
20.4. Steering System Relief Pressure Checkand Adjustment
20.5. Steering Gear Overhaul
21. GROUP 26Steer Axle
21.1. Steer Axle Specifications and Description
21.2. Steer Axle Wheel Bearing Maintenance and Adjustment
21.3. Steer Axle Removal and Replacement
21.4. Steer Axle Overhaul
21.5. Steer Cylinder Removal and Replacement
21.6. Steer Cylinder Overhaul
22. GROUP 29Hydraulic Sump, Filters, and Pump
22.1. Specifications and Description
22.2. Hydraulic Pump Troubleshooting
22.3. Hydraulic Filters andFluid Maintenance
22.4. Hydraulic Pump Removal and Replacement
22.5. Hydraulic Pump Overhaul
23. GROUP 30Hydraulic Control Valve/Lift Circuit
23.1. Specifications and Description
23.2. Hydraulic System Schematics
23.3. Hydraulic System Troubleshooting
23.4. Hydraulic System Pressure Checks and Adjustments
23.5. Hydraulic Control Valve Removal and Replacement
23.6. Hydraulic Control Valve Overhaul
24. GROUP 32Tilt Cylinders
24.1. Specifications and Description
24.2. Tilt Cylinder Checks and Adjustments
24.3. Tilt Cylinder Removal and Replacement
24.4. Tilt Cylinder Overhaul
25. GROUP 34Uprights
25.1. Specifications and Description
25.2. Troubleshooting
25.3. Upright Inspection
25.4. Roller Clearance Checks and Shim Adjustments
25.5. Cylinder Replacement, Shimming and Overhaul
25.6. Upright Chain Inspection, Adjustment, and Replacement
25.7. Fork and Carriage Removal and Replacement
25.8. Upright Removal and Replacement
25.9. CGC6 0/70 Upright
26. GROUP 38Counterweight and Chassis
26.1. Specifications and Description
26.2. Counterweight Removal and Replacement
26.3. Overhead Guard/Operators Cell Removaland Replacement
26.4. Floorboard, Cowls, Radiator Cover, and Seat Deck Removal and Replacement
26.5. Operators Seat Removal andReplacement
27. GROUP 40SPECIFICATIONS
27.1. Nameplates and Decals
27.2. General Specifications
27.3. Hydraulic Fitting TighteningProcedures

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