Clark CGC, CGP, CDP 20-30 Shop Manual SM-598S
$30.00
- Type Of Manual: Shop Manual
- Manual ID: SM-598S
- Format: PDF
- Size: 63.3MB
- Number of Pages: 961
Category: Clark Service Manual PDF
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Model List:
- CGC 20-30
- CGP 20-30
- CDP 20-30
- 1. SERVICE MANUAL
- 2. Use of this Manual
- 3. Contents
- 4. SAFE MAINTENANCE
- 4.1. Section 1. Safety
- 4.2. Lifting, Jacking, and Blocking
- 5. PERIODIC SERVICE
- 5.1. Maintenance Schedules
- 5.2. The Planned Maintenance Program
- 5.3. The PM Inspection Form
- 6. S4S DIESEL ENGINE
- 6.1. Engine Oil and Filter
- 6.2. Throttle Linkage Checks and Adjustment
- 6.3. . Fuel Supply System
- 6.4. RPM Settings and Stall Tests
- 6.5. Engine Removal and Replacement
- 6.6. S4S Diesel Engine Service Manual
- 6.7. Balancer for S4S Diesel Engine
- 7. GAS/LPG/CNG ENGINE
- 7.1. Engine Specifications
- 7.2. Engine Troubleshooting
- 7.3. Engine Oil and Filter
- 7.4. Engine TuneUp
- 7.5. RPM, Vacuum, and Stall Tests
- 7.6. Compression Checks
- 7.7. Engine Removal and Replacement
- 7.8. Engine Overhaul
- 8. GM ENGINE
- 8.1. Specifications
- 8.2. Troubleshooting
- 8.3. Oil and Filter
- 8.4. TuneUp
- 8.5. RPM, Vacuum, and Stall Tests
- 8.6. Compression Checks
- 8.7. Removal and Replacement
- 8.8. Engine Overhaul
- 9. ENGINE COOLING
- 9.1. Specifications and Description
- 9.2. Troubleshooting
- 9.3. Testing and Maintenance
- 9.4. Cooling System and Alternator Belt Service
- 9.5. Radiator RR
- 9.6. Radiator RR (GM)
- 10. LPG FUEL SYSTEM
- 10.1. Specifications and Description
- 10.2. Troubleshooting
- 10.3. Adjustments and Maintenance
- 10.4. Carburetor and Throttle
- 10.5. VaporizerRegulator
- 10.6. Fuel Lockoff Valve
- 11. GASOLINECARB FUEL SYSTEM
- 11.1. Specifications and Description
- 11.2. Troubleshooting
- 11.3. Checks and Adjustments
- 11.4. Removal, Replacement, and Overhaul
- 11.5. Fuel Pump and Filter
- 12. AIR INDUCTION EXHAUST
- 12.1. Specifications and Description
- 12.2. System Service
- 12.3. Exhaust Systems
- 13. TA30 STANDARD TRANSAXLE
- 13.1. Specifications and Description
- 13.2. Troubleshooting
- 13.3. Oil and Filter
- 13.4. Oil Cooler
- 13.5. Transaxle RR
- 13.6. Overhaul
- 13.7. Drive Axle Ends
- 13.8. Transaxle Control Valve
- 14. HYDROSTATIC TRANSMISSION
- 14.1. Specifications and Description
- 14.2. Troubleshooting and Adjustments
- 14.3. Using the SUSMIC DIA3
- 14.4. Components Removals and Replacements
- 14.5. Hydrostatic Drive Pump Service
- 14.6. Hydrostatic Drive Motors Service
- 14.7. Drive Axle Ends
- 14.8. Axial Piston Pump Motor
- 15. IGNITION SYSTEM
- 15.1. Description and Specifications
- 15.2. Troubleshooting
- 15.3. Inspection, Adjustment, and Timing
- 15.4. GM Ignition System
- 15.5. Distributor Overhaul
- 16. INSTRUMENT POD
- 16.1. Description Specifications
- 16.2. Troubleshooting
- 16.3. Removal and Installation
- 17. ELECTRICAL SYSTEM
- 17.1. Specifications Wire Diagrams
- 17.2. Starter and Battery
- 17.3. Alternator
- 17.4. Starter Maintenance and Overhaul
- 17.5. Alternator Maintenance
- 18. WHEELS AND TIRES
- 18.1. Specifications and Description
- 18.2. Cushion Wheels and Tires
- 18.3. Pneumatic Wheels and Tires
- 19. BRAKE/INCHING SYSTEM (Hydrostatic Trans)
- 19.1. Specifications and Description
- 19.2. Troubleshooting
- 19.3. Brake/Inching Pedals, Linkages, Adjustments
- 19.4. Brake System Bleeding
- 19.5. Master Cylinder Overhaul
- 19.6. Service Brake Adjustment and Overhaul
- 19.7. Parking Brake Service
- 20. BRAKE SYSTEM (STANDARD TRANSAXLE)
- 20.1. Specifications and Description
- 20.2. Service Brake Troubleshooting
- 20.3. Brake/Inching Pedals and Linkage Adjustments
- 20.4. Bleeding
- 20.5. Brake Valve Service
- 20.6. Service Brake Adjustment and Overhaul
- 20.7. Parking Brake Service
- 21. STEERING COLUMN AND GEAR
- 21.1. Specifications and Description
- 21.2. Steering System Troubleshooting
- 21.3. Steering Column and Component Removal and Replacement
- 21.4. Steering System Relief Pressure Check and Adjustment
- 21.5. Steering Gear Overhaul
- 22. STEER AXLE
- 22.1. Specifications and Description
- 22.2. Wheel Bearing Maintenance and Adjustment
- 22.3. Steer Axle Removal and Replacement
- 22.4. Steer Axle Overhaul
- 22.5. Steer Cylinder Removal and Replacement
- 22.6. Steer Cylinder Overhaul
- 23. HYDRAULIC SUMP, FILTERS, AND PUMP
- 23.1. Specifications and Description
- 23.2. Main Hydraulic Pump Troubleshooting
- 23.3. Hydraulic Filters and Fluid Maintenance and Change
- 23.4. Hydraulic Pump Removal and Replacement
- 23.5. Hydraulic Pump Overhaul
- 24. HYDRAULIC CONTROL VALVA/LIFT CIRCUIT
- 24.1. Specifications and Description
- 24.2. Hydraulic System Schematics
- 24.3. Hydraulic System Troubleshooting
- 24.4. Hydraulic System Pressure Checks and Adjustments
- 24.5. Hydraulic Control Valve Removal Replacement
- 24.6. Hydraulic Control Valve Overhaul
- 25. TILT CYLINDERS
- 25.1. Specifications and Description
- 25.2. Checks and Adjustments
- 25.3. Removal and Replacement
- 25.4. Overhaul
- 26. UPRIGHTS
- 26.1. Upright Specifications and Description
- 26.2. Troubleshooting
- 26.3. Inspection
- 26.4. Carriage and Upright Roller Clearance Checks
- 26.5. Cylinder Removal, Shimming, Overhaul, and Replacement
- 26.6. Upright Chain Inspection, Adjustment, and Replacement
- 26.7. Fork and Carriage Removal and Replacement
- 26.8. Upright Removal and Replacement
- 27. COUNTERWEIGHT AND CHASSIS
- 27.1. Counterweight Specifications and Description
- 27.2. Counterweight Removal and Replacement
- 27.3. Overhead Guard/Operators Cell RR
- 27.4. Floorboard, Cowls, Radiator Cover, and Seat Deck RR
- 27.5. Operators Seat RR
- 28. SPECIFICATIONS
- 28.1. Nameplates and Decals
- 28.2. General Specifications
- 28.3. Hydraulic Fitting Tightening Procedure
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