Clark CMP 40, 45, 50S Service Manual SM-648

Clark CMP 40, 45, 50S Service Manual SM-648 - Image 2

Clark CMP 40, 45, 50S Service Manual SM-648 - Image 3

Clark CMP 40, 45, 50S Service Manual SM-648 - Image 4

Clark CMP 40, 45, 50S Service Manual SM-648 - Image 5

clark cmp 40 45 50s service manual sm 648 2

clark cmp 40 45 50s service manual sm 648 3

Clark CMP 40, 45, 50S Service Manual SM-648

$30.00

Type Of Manual: Service Manual
Manual ID: SM-648
Format: PDF
Size: 37.0MB
Number of Pages: 332

Category: Clark Service Manual PDF

Model List:
- CMP 40
- CMP 45
- CMP 50S

1. SM648 CMP 40/45/50S
2. Use of this Manual
3. Contents
4. GROUP SA SAFE MAINTENANCE
4.1. Section 1. Safety
4.2. Section 2. Lifting, Jacking, and Blocking
4.3. Section 3. Towing
5. PERIODIC SERVICE
5.1. Section 1. Maintenance Schedules
5.1.1. Service Chart/Lubrication Points
5.1.2. Recommended Periodic Service Schedule
5.2. Section 2. The Planned Maintenance Program
5.2.1. Introduction to Planned Maintenance
5.2.2. The Basic PM Procedures
5.3. Section 3. The PM Form
5.3.1. PLANNED MAINTENANCE REPORT
6. GROUP 00 ENGINE
6.1. Lubrication Diagrams
6.2. Perkins WORKSHOP MANUAL
6.2.1. Contents
6.2.2. General information
6.2.3. Specifications
6.2.4. Cylinder head assembly
6.2.5. Piston and connecting rod assemblies
6.2.6. Crankshaft assembly
6.2.7. Timing case and drive assembly
6.2.8. Cylinder block assembly
6.2.9. Engines fitted with CAV fuel injection pumps
6.2.10. Lubrication system
6.2.11. Engines fitted with rotary fuel injection pumps
6.2.12. Cooling system
6.2.13. Flywheel and flywheel housing
6.2.14. Electrical equipment
6.2.15. Power steering pump
6.2.16. List of special tools
7. GROUP 01 COOLING SYSTEM
7.1. Section 1. Cooling System Specifications and Description
7.2. Section 2. Cooling System Troubleshooting
8. GROUP 06 TRANSAXLE
8.1. Section 1. Transaxle Specifications and Description
8.2. Section 2. Transaxle Fluids and Filters
8.2.1. Transmission Oil
8.2.2. Drive Axle Oil
8.2.3. Transmission Oil Filters
8.3. Section 3. Transmission Checks and Troubleshooting
8.3.1. Troubleshooting
8.3.2. Pressure Check Ports
8.4. Section 4. Transaxle Overhaul
8.4.1. Overhaul Specifications
8.4.2. DRIVE AXLE OVERHAUL
8.4.3. TRANSMISSION Overhaul
9. GROUP 14 ELECTRICAL
9.1. Section 1. Electrical System Specifications and Circuit Diagram
9.2. Section 2. Instrument Pod
9.2.1. Removal and Replacement
10. GROUP 22 WHEELS AND TIRES
10.1. Section I. Wheels and Specifications and Tires Description
10.2. Section 2. Pneumatic Wheels and Tires
10.2.1. Pneumatic Tire Maintenance Precaution
10.2.2. General Tire Maintenance, Inspection, and Repair
10.2.3. Wheel Dismounting and Remounting
10.2.4. DualDrive Wheel Remounting
10.2.5. Wheel Disassembly and Tire Removal
10.2.6. Tire Replacement and Wheel Reassembly
11. GROUP 23 BRAKES
11.1. Section 1. Brakes Specifications and Description
11.2. Section 2. Service and Inching Brakes
11.2.1. Pedals Adjustment
11.2.2. Brake Bleeding
11.2.3. Removal/Installation of Brake Master Cylinder and Pedal Linkage
11.2.4. Brake Valve/Master Cylinder Overhaul
11.3. Section 3. Parking Brake
12. GROUP 25/26 STEERING SYSTEM
12.1. Section 1. Steering System Specifications and Description
12.1.1. Specifications
12.1.2. Description
12.1.3. Schematic
12.1.4. Construction
12.1.5. Operation
12.2. Section 2. Steering System Troubleshooting
12.3. Section 3. Steering System Removals and Replacements
12.4. Section 4. Steering System Pressure Check and Adjustment
12.5. Section 5. Steering Unit Overhaul
12.5.1. Disassembly / Assembly
12.6. Section 6. Priority Valve Overhaul
12.7. Section 7. Steer Cylinder Overhaul
13. GROUP 29/30 HYDRAULIC SYSTEM
13.1. Section 1. Hydraulic System Specifications Schematic Diagram
13.2. Section 2. Hydraulic System Troubleshooting
13.2.1. Pressure Check and Adjustment
13.2.2. Control Valve Troubleshooting
13.2.3. Pump Troubleshooting
13.3. Section 3. Hydraulic Pump Overhaul
13.3.1. Main and Auxiliary Pumps Removal and Replacement
13.3.2. Main Hydraulic Pump Overhaul
13.3.3. Auxiliary Pump Overhaul
13.3.4. StartUp
13.4. Section 4. Hydraulic Valve Overhaul
13.4.1. Removal and Replacement
13.4.2. Description
13.4.3. Disassembly
13.4.4. Assembly
13.4.5. Inspection and Assessment
14. GROUP 34 UPRIGHT
14.1. Section 1. Upright Specifications and Description
14.2. Section 2. Upright Checks and Adjustments
14.2.1. Performing Visual Inspection
14.2.2. Checking Trunnion Mounts
14.2.3. Checking and Adjusting Carriage Side Roller
14.2.4. Checking Carriage and Mast Shim
14.2.5. Adjusting Standard Mast Shim
14.2.6. Adjusting Full Free Lift TwoStage Mast Shim
14.2.7. Adjusting Full Free Lift ThreeStage Mast Shim
14.2.8. Checking and Adjusting Cylinder Racking
14.3. Section 3. Lift Chain Service
14.4. Section 4. Removals and Replacements
14.4.1. Removing and Installing Mast
14.4.2. Carriage Removal and Replacement
14.5. Section 5. Lift and Tilt Cylinder Overhaul
15. GROUP 38 COUNTERWEIGHT
15.1. Section 1. Specifications
15.2. Section 2. Inspection
15.3. Section 3. Removal and Replacement
16. GROUP 40 SPECIFICATIONS
16.1. Section 1. Specifications
16.1.1. Dimensions and Weight Specifications
16.1.2. Performance Specifications
16.1.3. Service Specifications by Group
16.1.4. Fluids Specifications
16.1.5. Critical Torque Specifications
16.1.6. Standard Tightening Torque
16.1.7. Metric Conversion Chart
16.1.8. Hydraulic Fitting Tightening Procedure

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