Clark CMP15-20sD, CMP15-20sL Service Manual SM-710

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Clark CMP15-20sD, CMP15-20sL Service Manual SM-710

$30.00

Type Of Manual: Service Manual
Manual ID: SM-710
Format: PDF
Size: 22.3MB
Number of Pages: 466

Category: Clark Service Manual PDF

Model List:
- CMP15-20sD
- CMP15-20sL

1. GENERAL
1.1. REVISION HISTORY
1.2. FOREWORD
1.2.1. FOREWORD
1.2.2. HOW TO READ THIS MANUAL
1.3. SAFETY
1.3.1. GENERAL PRECAUTIONS
1.3.2. PREPARATIONS FOR WORK
1.3.3. CAUTIONS DURING OPERATION
1.4. STANDARDS
1.4.1. STANDARD TIGHTENING TORQUE
1.4.2. MEASUREMENT CONVERSIONS
2. SPECIFICATIONS
2.1. GENERAL
2.1.1. LOCATION OF COMPONENTS
2.1.2. INSTRUMENT PANEL
2.1.3. DIMENSION AND WEIGHT
2.2. LOAD CAPACITY
2.2.1. CAPACITY CHARTS
2.3. COOLANT / FUEL / LUBRICATION
2.4. PERIODIC MAINTENANCE
2.5. TIGHTENING TORQUE
3. ENGINE (FOR LPG) (MMC 4G63)
3.1. GENERAL INFORMATION
3.1.1. Periodic inspection chart
3.1.2. How to read this chapter
3.1.3. Engine model and numbers
3.2. SPECIFICATION
3.2.1. General specifications
3.2.2. Service specifications
3.2.3. Tightening torque
3.2.4. Special tools
3.3. ADJUSTMENT
3.3.1. Valve clearance adjustment
3.3.2. Ignition timing adjustment
3.3.3. Idling speed adjustment
3.3.4. Air governor (high speed)
3.4. TIMING BELT
3.4.1. Removal
3.4.2. Inspection
3.4.3. Installation
3.5. ELECTRIC COMPONENT
3.5.1. Inspection
3.5.2. Distributor
3.5.3. Alternator
3.5.4. Starter
3.6. FUEL SYSTEM
3.6.1. Removal
3.6.2. Installation
3.6.3. Carburettor . LPG
3.6.4. Air governor
3.6.5. Other components . LP
3.7. COMPONENTS
3.7.1. Rocker arms and camshaft
3.7.2. Cylinder head and valves
3.7.3. Front case and oil pan
3.7.4. Piston and connecting rod
3.7.5. Crankshaft and cylinder block
3.8. TROUBLESHOOTING
3.8.1. By symptom
3.8.2. By component
4. DIESEL ENGINETIER2 (4TNV88/94L)
4.1. SAFETY
4.1.1. PREFACE
4.1.2. SAFETY PRECAUTIONS
4.1.3. PRECAUTIONS FOR SERVICE WORK
4.1.4. HOW TO READ THIS MANUAL
4.2. GENERAL
4.2.1. ENGINE NOMENCLATURE
4.2.2. SPECIFICATIONS
4.2.3. FUEL OIL, LUBRICATING OIL AND COOLING WATER
4.2.4. EXHAUST GAS EMISSION REGULATION
4.2.5. EXHAUST GAS EMISSION REGULATION
4.3. INSPECTION AND ADJUSTMENT
4.3.1. PERIODIC MAINTENANCE SCHEDULE
4.3.2. PERIODIC INSPECTION AND MAINTENANCE PROCEDURE
4.3.3. ADJUSTING THE NOLOAD MAXIMUM OR MINIMUM SPEED
4.3.4. SENSOR INSPECTION
4.3.5. WATER LEAK CHECK IN COOLING WATER SYSTEM
4.3.6. RADIATOR CAP INSPECTION
4.3.7. THERMOSTAT INSPECTION
4.3.8. ADJUSTING OPERATION
4.3.9. LONG STORAGE
4.4. TROUBLESHOOTING
4.4.1. PREPARATION BEFORE TROUBLESHOOTING
4.4.2. QUICK REFERENCE TABLE FOR TROUBLESHOOTING
4.4.3. TROUBLESHOOTING BY MEASURING COMPRESSION PRESSURE
4.5. DISASSEM BLY, INSPECTION AND REASSEMBLY OF ENGINES
4.5.1. COMPLETE DISASSEMBLY AND REASSEMBLY
4.5.2. CYLINDER HEAD DISASSEMBLY, INSPECTION AND REASSEMBLY
4.5.3. GEAR TRAIN AND CAMSHAFT
4.5.4. CYLINDER BLOCK
4.6. LUBRICATION STSTEM
4.6.1. LUBRICATION SYSTEM DIAGRAM
4.6.2. TROCHOID PUMP COMPONENTS
4.6.3. DISASSEMBLY(REVERSE THE PROCEDURE BELOW FOR ASSEMBLY)
4.6.4. SERVICING POINTS
4.6.5. PARTS INSPECTION AND MEASUREMENT
4.7. COOLING SYSTEM
4.7.1. COOLING WATER SYSTEM
4.7.2. COOLING WATER PUMP COMPONENTS
4.7.3. DISASSEMBLY (REVERSE THE PROCEDURE BELOW FOR ASSEMBLY)
4.7.4. SERVICING POINTS
4.8. FUEL INJECTION PUMP/GOVERNOR
4.8.1. INTRODUCTION
4.8.2. FUEL INJECTION PUMP
4.9. ALTERNATOR
4.9.1. THE 40A ALTERNATOR FOR 3TNV84 AND OTHER MODELS
4.10. ELECTRIC WIRING
4.10.1. ELECTRIC WIRING DIAGRAM
4.10.2. PRECAUTION ON ELECTRIC WIRING
4.11. SERVICE STANDARDS
4.11.1. ENGINE TUNING
4.11.2. ENGINE BODY
4.11.3. LUBRICATING OIL SYSTEM (TROCHOID PUMP)
4.12. TIGHTENING TORQUE FOR BOLTS AND NUTS
4.12.1. TIGHTENING TORQUES FOR MAIN BOLTS AND NUTS
4.12.2. TIGHTENING TORQUES FOR STANDARD BOLTS AND NUTS
5. TRANSAXLE
5.1. STRUCTURE AND MAINTENANCE
5.1.1. CONSTRUCTION
5.1.2. HYDRAULIC CIRCUIT
5.1.3. SERVICE MAINTENANCE
5.1.4. SPECIFICATION
5.1.5. SERVICE BRAKE ADJUSTMENT
5.2. SERVICE BRAKE ADJUSTMENT
5.2.1. PRECAUTION
5.2.2. REMOVE AUXILIARY SUBASSEMBLIES
5.2.3. WHEEL END
5.2.4. BRAKE ASSEMBLY REMOVAL
5.2.5. SEPARATION OF CONVERTER HOUSING AND ADAPTOR PLATE
5.2.6. STATOR SUPPORT REMOVAL FROM ADAPTOR PLATE
5.2.7. CLUTCH ASSEMBLY, IDLER GEAR PINION SHAFT REMOVAL
5.3. ASSEMBLY
5.3.1. TRANSAXLE REASSEMBLY
5.3.2. DIFFERENTIAL
5.3.3. PINION GEAR SHIMMING
5.3.4. WHEEL END FINAL ASSEMBLY
5.3.5. CLUTCH ASSEMBLY
5.3.6. STATOR SUPPORT
5.3.7. TRANSMISSION ASSEMBLY
6. STEERING SYSTEM
6.1. FUNCTION AND MAINTENANCE
6.1.1. OUTLINE
6.1.2. OPERATING PRINCIPLE DURING LEFT/RIGHT TURN
6.1.3. STEERING UNIT
6.1.4. OPERATION
6.1.5. TROUBLESHOOTING TABLE
6.2. DISASSEMBLY AND ASSEMBLY
6.2.1. STEERING UNIT
6.2.2. PRIORITY VALVE
7. BRAKE SYSTEM
7.1. BRAKE AND INCHING SYSTEM
7.1.1. GENERAL
7.1.2. BRAKE / INCHING BLEEDING
7.1.3. DISASSEMBLY AND ASSEMBLY
8. HYDRAULIC STSTEM
8.1. MAIN PUMP(JP20)
8.1.1. SPECIFICATION
8.1.2. DISASSEMBLY AND ASSEMBLY
8.1.3. TROUBLESHOOTING
8.1.4. START.UP
8.2. MAIN HYDRAULIC VALVE (MC4)
8.2.1. OPERATION OF HYDRAULIC VALVE
8.2.2. TEST OF HYDRAULIC VALVE
8.2.3. DISASSEMBLY OF HYDRAULIC VALVE
8.3. HYDRAULIC CYLINDERS
8.3.1. DISASSEMBLY AND ASSEMBLY
9. UPRIGHT(FOR FACELIFT)
9.1. UPRIGHT SPECIFICATIONS AND DESCRIPTION
9.1.1. GENERAL SPECIFICATIONS
9.1.2. DESCRIPTION
9.2. TROUBLESHOOTING
9.3. UPRIGHT INSPECTION
9.3.1. UPRIGHT INSPECTION
9.3.2. BASIC VISUAL INSPECTION
9.3.3. EXTENDED INSPECTION
9.4. CARRIAGE AND UPRIGHT ROLLER CLEARANCE CHECKS AND SHIM ADJUSTMENT
9.4.1. CARRIAGE AND UPRIGHT ROLLER CLEARANCE CHECKS AND SHIM ADJUSTMENT
9.4.2. INTRODUCTION
9.4.3. ROLLER SIDE CLEARANCE CHECKS
9.4.4. OVERSIZE ROLLERS
9.4.5. LIFT ROLLER SHIMMING
9.5. CYLINDER REMOVAL, SHIMMING, OVERHAUL, AND REPLACEMENT
9.5.1. CYLINDER TYPES
9.5.2. LIFT CYLINDER SHIMMING PROCEDURE
9.5.3. PRIMARY CYLINDER REMOVAL AND REPLACEMENT (TSU)
9.5.4. LIFT AND SECONDARY CYLINDER REMOVAL AND REPLACEMENT
9.5.5. CYLINDER OVERHAUL
9.6. UPRIGHT CHAIN INSPECTION, ADJUSTMENT, AND REPLACEMENT
9.6.1. UPRIGHT CHAIN INSPECTION, ADJUSTMENT, AND REPLACEMENT
9.6.2. PERIODIC INSPECTIONS
9.6.3. CHAIN LENGTH ADJUSTMENTS
9.6.4. CHAIN LUBRICATION
9.6.5. CHAIN REMOVAL AND REPLACEMENT
9.6.6. OTHER CHAIN SERVICE NOTES
9.7. FORK AND CARRIAGE REMOVAL AND REPLACEMENT
9.7.1. FORK REMOVAL
9.7.2. FORK REPLACEMENT
9.7.3. CARRIAGE REMOVAL
9.7.4. CARRIAGE REPLACEMENT
9.8. UPRIGHT REMOVAL AND REPLACEMENT
9.8.1. UPRIGHT REMOVAL AND REPLACEMENT
9.8.2. UPRIGHT REMOVAL
9.8.3. UPRIGHT REPLACEMENT
10. COUNTERWEIGHT
10.1. COUNTERWEIGHT
10.2. LIFTING, JACKING AND BLOCKING
11. CIRCUIT DIAGRAM
11.1. HYDRAULIC ELECTRIC CIRCUIT DIAGRAM
11.1.1. HYDRAULIC CIRCUIT DIAGRAM(FOR HANIL MC4)
11.1.2. ELECTRIC CIRCUIT DIAGRAM (FOR LPG ENGINEFACELIFT)
11.1.3. ELECTRIC CIRCUIT DIAGRAM (FOR DIESEL ENGINEEPA TIER2)

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