Clark CQ 20, 25, 30 D, CQ 20, 25, 30 L Service Manual SM-794

Clark CQ 20, 25, 30 D, CQ 20, 25, 30 L Service Manual SM-794 - Image 2

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Clark CQ 20, 25, 30 D, CQ 20, 25, 30 L Service Manual SM-794 - Image 5

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clark cq 20 25 30 d cq 20 25 30 l service manual sm 794 3

Clark CQ 20, 25, 30 D, CQ 20, 25, 30 L Service Manual SM-794

$30.00

Type Of Manual: Service Manual
Manual ID: SM-794
Format: PDF
Size: 36.0MB
Number of Pages: 912

Category: Clark Service Manual PDF

Model List:
- CQ 20 D
- CQ 25 D
- CQ 30 D
- CQ 20 L
- CQ 25 L
- CQ 30 L

1. CONTENTS
2. GROUP PS PERIODIC SERVICE
2.1. Section 1 Maintenance Schedules
2.2. Section 2 The Planned Maintenance Program
3. GROUP 00 (DTIER23) DIESEL ENGINE (Tier2 4TNE94L, Tier3 4TNE98)
3.1. Section 1 Safety
3.2. Section 2 General Service Information
3.3. Section 3 Periodic Maintenance
3.4. Section 4 Engine
3.5. Section 5 Fuel System
3.6. Section 6 Cooling System
3.7. Section 7 Lubrication System
3.8. Section 8 Starter Motor
3.9. Section 9 Alternator
3.10. Section 10 Troubleshooting
4. GROUP 00(LMMC) ENGINE (4G64 LPG/GAS)
4.1. Section 1 Engine Specifications
4.2. Section 2 Troubleshooting
4.3. Section 3 Engine Oil and Filter
4.4. Section 4 Engine TuneUp
4.5. Section 5 RPM, Vacuum, and Stall Tests
4.6. Section 6 Compression Checks
4.7. Section 7 Engine Removal and Replacement
4.8. Section 8 Engine Overhaul
5. GROUP 00(LHMC) ENGINE (HMC THETA 2.4 LPG)
5.1. Section 1 General Information
5.2. Section 2 Specification and Troubleshooting
5.3. Section 3 Disassembly and Reassembly
5.4. Section 4 Lubrication System
5.5. Section 5 Electrical System
5.6. Section 6 Emission Control System
6. GROUP 01 Engine Cooling System
6.1. Section 1 Specifications and Description
6.2. Section 2 Troubleshooting
6.3. Section 3 Testing and Maintenance
6.4. Section 4 Alternator Belt Service
6.5. Section 5 Radiator Removal and Replacemant
7. GROUP 02 (LMMC,TIER0) LPG FUEL SYSTEM (CARBURETED)
7.1. Section 1 Specifications and Description
7.2. Section 2 Troubleshooting
7.3. Section 3 Adjustments and Maintenance
7.4. Section 4 LPG Carburetor and Throttle Body Removal and Overhaul
7.5. Section 5 VaporizerRegulator Removal and Overhaul
7.6. Section 6 Fuel Lockoff Filter Removal and Overhaul
7.7. Section 7 Air Governor
7.8. Section 8 GAS Fuel System
8. GROUP 02 (LMMC,TIER3) MI07 FUEL SYSTEM (4G64 LPG)
8.1. Section 0 Regulatory Compliance
8.2. Section 1 LPG System Overview
8.3. Section 2 Specifications
8.4. Section 3 Recommended Maintenance
8.5. Section 4 Installation Procedures
8.6. Section 5 Tests And Adjustments
8.7. Section 6 Basic Troubleshooting
8.8. Section 7 Advanced Diagnostics
8.9. Section 8 Parts Description
9. GROUP 02 (LHMC THETA 2.4) LPG FUEL SYSTEM
9.1. Section 1 General Warnings
9.2. Section 2 Introduction
9.3. Section 3 Base Engine
9.4. Section 4 Fuel System
9.5. Section 5 Recommended Maintenance
9.6. Section 6 Diagnostic Trouble Codes (DTC)
9.7. Section 7 Troubleshooting
9.8. Section 8 Appendices
9.9. Section 9 Diagnostic Service Tool
10. GROUP 03 AIR INDUCTION AND EXHAUST SYSTEM
10.1. Section 1 Specifications and Description
10.2. Section 2 Air Induction System Troubleshooting
10.3. Section 3 Air Induction System Service
10.4. Section 4 Exhaust Systems
11. GROUP 06 TRANSAXLE
11.1. Section 1 Structure and Maintenance
11.2. Section 2 Service Brake Adjustment
11.3. Section 3 Assembly
12. GROUP 12 IGNITION SYSTEM
12.1. Section 1 Description and Specifications
12.2. Section 2 Troubleshooting
12.3. Section 3 Inspection, Adjustment, and Timing
12.4. Section 4 Distributor Overhaul
13. GROUP 13 ELECTRICAL SYSTEM
13.1. Section 1 Cautions for working on the electrical system
13.2. Section 2 Specifications and features of electrical system
13.3. Section 3 Electrical Circuit Diagram and Electrical Parts Arrangement
13.4. Section 4 Instrument Pod
13.5. Section 5 Specification and Operation of Electrical Components
14. GROUP 22 WHEELS AND TIRES
14.1. Section 1 Specifications and Description
14.2. Section 2 Pneumatic Wheels and Tires
15. GROUP 23 BRAKE / INCHING SYSTEM
15.1. Section 1 Specifications and Description
15.2. Section 2 Troubleshooting
15.3. Section 3 Brake/Inching Pedals and Linkages Adjustments
15.4. Section 4 Brake System Bleeding
15.5. Section 5 Brake Master Cylinder Service
15.6. Section 6 Parking Brake Service
16. GROUP 25 STEERING COLUMN AND GEAR
16.1. Section 1 Outline
16.2. Section 2 Troubleshooting Table
16.3. Section 3 Priority valve disassenbly and assembly
17. GROUP 26 STEER AXLE
17.1. Section 1 Specifications and Description
17.2. Section 2 Removal and Replacement
17.3. Section 3 Steer Axle Overhaul
17.4. Section 4 Removal and Replacement
17.5. Section 5 Steer Cylinder Overhaul
18. GROUP 29 HYDRAULIC SUMP, FILTERS, AND PUMP
18.1. Section 1 Specifications and Description
18.2. Section 2 Main Hydraulic Pump Troubleshooting
18.3. Section 3 Hydraulic Filters and Fluid Maintenance and Change
18.4. Section 4 Hydraulic Pump Removal and Replacement
19. GROUP 30 HYDRAULIC CONTROL VALVE / LIFT CIRCUIT
19.1. Section 1 Specifications and Description
19.2. Section 2 Hydraulic System Schematics
19.3. Section 3 Hydraulic System Troubleshooting
19.4. Section 4 Hydraulic System Pressure Checks and Adjustments
19.5. Section 5 Hydraulic Control Valve Removal and Replacement
19.6. Section 6 Hydraulic Control Valve Overhaul (for HANIL)
20. GROUP 32 TILT CYLINDERS
20.1. Section 1 Specifications and Description
20.2. Section 2 Tilt Cylinder Checks and Adjustments
20.3. Section 3 Tilt Cylinder Removal and Replacement
20.4. Section 4 Tilt Cylinder Overhaul
21. GROUP 34 UPRIGHTS
21.1. Section 1 Specifications and Description
21.2. Section 2 Troubleshooting
21.3. Section 3 Upright Inspection
21.4. Section 4 Carriage and Upright Roller Clearance Checks and Shim Adjustments
21.5. Section 5 Cylinder Removal, Shimming, Overhaul, and Replacement
21.6. Section 6 Upright Chain Inspection, Adjustment, and Replacement
21.7. Section 7 Fork and Carriage Removal and Replacement
21.8. Section 8 Upright Removal and Replacement
22. GROUP 38 COUNTERWEIGHT AND CHASSIS
22.1. Section 1 Specifications and Description
22.2. Section 2 Counterweight Removal and Replacement
22.3. Section 3 Overhead Guard / Operators Cell Removal and Replacement
22.4. Section 4 Floorboard, Cowls, Radiator Cover, and Seat Deck Removal and Replacement
22.5. Section 5 Operators Seat Removal and Replacement

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