Clark GEX 20, 25, 30s, 30, 32 Service Manual SM-765

Clark GEX 20, 25, 30s, 30, 32 Service Manual SM-765 - Image 2

Clark GEX 20, 25, 30s, 30, 32 Service Manual SM-765 - Image 3

Clark GEX 20, 25, 30s, 30, 32 Service Manual SM-765 - Image 4

Clark GEX 20, 25, 30s, 30, 32 Service Manual SM-765 - Image 5

clark gex 20 25 30s 30 32 service manual sm 765 2

clark gex 20 25 30s 30 32 service manual sm 765 3

Clark GEX 20, 25, 30s, 30, 32 Service Manual SM-765

$30.00

Type Of Manual: Service Manual
Manual ID: SM-765
Format: PDF
Size: 30.6MB
Number of Pages: 655

Category: Clark Service Manual PDF

Model List:
- GEX 20
- GEX 25
- GEX 30s
- GEX 30
- GEX 32

1. Contents
2. Group SA Safe Maintenance
2.1. Section 1 Safety
2.2. Section 2 Lifting, Jacking, and Blocking
2.3. Section 3 Towing
3. Group PS Periodic Service
3.1. Section 1 Maintenance Schedule
3.2. Section 2 Planned Maintenance
3.3. Section 3 The PM Inspection Form
4. Group 12 Battery
4.1. Section 1 Battery Service
5. Group 13 Wiring, Switches, and Instruments
5.1. Section 1 Schematic Electric Circuit Diagrams
5.2. Section 2 General Electrical Service Tips
5.3. Section 3 Wiring and Cables
5.4. Section 4 Switches and Sensors
5.5. Section 5 Instrument Panel
6. Group 14 Wiring, Switches, and Instruments (EN 1175)
6.1. Section 1 Schematic Electric Circuit Diagrams
6.2. Section 2 General Electrical Service Tips
6.3. Section 3 Wiring and Cables
6.4. Section 4 Switches and Sensors
6.5. Section 5 Instrument Panel
7. Group 16 Electrical Motors
7.1. Section 1 Motor Specifications and Descriptions
7.2. Section 2 Drive Motor Overhaul
7.3. Section 3 Pump Motor Overhaul
8. Group 17 Electrical Connectors
8.1. Section 1 Contactors Specifications and Overhaul
9. Group 18 Motor Controls (EN 1175)
9.1. Section 1 Controller Installation
9.2. Section 2 Traction Controller
9.3. Section 3 Pump Controller
9.4. Section 4 Handset
9.5. Section 5 Control Troubleshooting
9.6. Section 6 Factory Control Settings
10. Group 19 Motor Controls
10.1. Section 1 Description
10.2. Section 2 Control Programming
10.3. Section 3 Control Troubleshooting
10.4. Section 4 GEX Factory Control Settings
11. Group 20 Drive Axle
11.1. Section 1 Specification and Description of Drive Axle
11.2. Section 2 Troubleshooting of Wheel Drive Axle
11.3. Section 3 General Operation of Drive Axle
11.4. Section 4 Disassembly and Reassembly of Drive Axle
11.5. Section 5 Disassembly and Reassembly of Axle End
11.6. Section 6 Adjustment
12. Group 22 Wheels and Tires
12.1. Section 1 Wheels and Tires Specifications and Description
12.2. Section 2 Pneumatic Wheels and Tires
13. Group 23 Brake System
13.1. Section 1 Brake System Specifications and Descriptions
13.2. Section 2 Service Brake Troubleshooting
13.3. Section 3 Brake Pedal Linkage Adjustments
13.4. Section 4 Brake Bleeding
13.5. Section 5 Pedal and Master Cylinder Service (Removal, Replacement, and Adjustment)
13.6. Section 6 Parking Brake Service
14. Group 25 Steering Column and Gear
14.1. Section 1 Steering System Specifications and Description
14.2. Section 2 Steering System Troubleshooting
14.3. Section 3 Steering Column and Component Removal and Replacement
14.4. Section 4 Steering System Relief Pressure Check and Adjustment
14.5. Section 5 Steering Gear Overhaul
15. Group 26 Steering Axle
15.1. Section 1 Steering Axle Specifications and Description
15.2. Section 2 Steering Axle Wheel Bearing Maintenance and Adjustment
15.3. Section 3 Steering Axle Removal and Replacement
15.4. Section 4 Steering Axle Overhaul
15.5. Section 5 Steering Cylinder Removal and Replacement
15.6. Section 6 Steer Cylinder Overhaul
15.7. Section 7 PivotTurn Steering Axle Maintenance
16. Group 29 Hydraulic Sump, Filters, and Pump
16.1. Section 1 Main Hydraulic Sump, Filters, and Pump Specifications and Description
16.2. Section 2 Main Hydraulic Pump Troubleshooting
16.3. Section 3 Main Hydraulic Removal and Installation
17. Group 30 Hydraulic Control Valve / Lift Circuit
17.1. Section 1 Hydraulic Control Valve / Lift Circuit Specifications and Description
17.2. Section 2 Hydraulic Schematic
17.3. Section 3 Hydraulic System Troubleshooting
17.4. Section 4 Hydraulic System Pressure Checks and Adjustments
17.5. Section 5 Hydraulic Control Valve Removal and Replacement
18. Group 32 Tilt Cylinders
18.1. Section 1 Tilt Cylinder Specifications and Description
18.2. Section 2 Tilt Cylinder Checks and Adjustments
18.3. Section 3 Tilt Cylinder Removal and Replacement
18.4. Section 4 Tilt Cylinder Overhaul
19. Group 34 Uprights
19.1. Section 1 Upright Specifications and Description
19.2. Section 2 Troubleshooting
19.3. Section 3 Upright Inspection
19.4. Section 4 Carriage and Upright Roller Clearance Checks and Shim Adjustments
19.5. Section 5 Cylinder Removal, Shimming, Overhaul, and Replacement
19.6. Section 6 Upright Chain Inspection, Adjustment, and Replacement
19.7. Section 7 Fork and Carriage Removal and Replacement
19.8. Section 8 Upright Removal and Replacement
20. Group 38 Counterweight and Chassis
20.1. Section 1 Counterweight Specifications and Description
20.2. Section 2 Counterweight Removal and Installation
20.3. Section 3 Overhead Guard Removal and Installation
20.4. Section 4 Floor Plate, Seat and Seat Deck Removal and Installation
21. Group 40 Specifications
21.1. Section 1 Nameplate and Decals
21.2. Section 2 General Specifications
21.3. Section 3 Hydraulic Fitting Tightening Procedure

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