Clark GEX 40, GEX 45, GEX 50 Service Manual SM-889

Clark GEX 40, GEX 45, GEX 50 Service Manual SM-889 - Image 2

Clark GEX 40, GEX 45, GEX 50 Service Manual SM-889 - Image 3

Clark GEX 40, GEX 45, GEX 50 Service Manual SM-889 - Image 4

Clark GEX 40, GEX 45, GEX 50 Service Manual SM-889 - Image 5

clark gex 40 gex 45 gex 50 service manual sm 889 2

clark gex 40 gex 45 gex 50 service manual sm 889 3

Clark GEX 40, GEX 45, GEX 50 Service Manual SM-889

$30.00

Type Of Manual: Service Manual
Manual ID: SM-889
Format: PDF
Size: 42.0MB
Number of Pages: 626
Serial Number:
Electric (ZAPI)

Category: Clark Service Manual PDF

Model List:
- GEX 40
- GEX 45
- GEX 50

1. CONTENTS
2. GROUP SA SAFE MAINTENANCE
2.1. Section 1 Safety
2.2. Section 2 Lifting, Jacking, and Blocking
2.3. Section 3 Towing
3. GROUP PS PERIODIC SERVICE
3.1. Section 1 Maintenance Schedule
3.2. Section 2 Planned Maintenance
3.3. Section 3 The PM Inspection Form
4. GROUP 12 BATTERY
4.1. Section 1 Battery Service
5. GROUP 13 WIRING, SWITCHES, AND INSTRUMENTS
5.1. Section 1 Schematic Electric Circuit Diagrams
5.2. Section 2 General Electrical Service Tips
5.3. Section 3 Wiring and Cables
5.4. Section 4 Switches and Sensors
5.5. Section 5 Instrument Panel
5.6. Section 6 Fork Leveling systems
6. GROUP 14 WIRING, SWITCHES, AND INSTRUMENTS (EN 1175)
6.1. Section 1 Schematic Electric Circuit Diagrams
6.2. Section 2 General Electrical Service Tips
6.3. Section 3 Wiring and Cables
6.4. Section 4 Switches and Sensors
6.5. Section 5 Instrument Panel
6.6. Section 6 Fork Leveling Systems
7. GROUP 16 ELECTRICAL MOTORS
7.1. Section 1 Motor Specifications and Descriptions
7.2. Section 2 Drive Motor Overhaul
7.3. Section 3 Pump Motor Overhaul
8. GROUP 17 ELECTRICAL CONTACTORS
8.1. Section 1 Contactors Specifications and Overhaul
9. GROUP 18 MOTOR CONTROLS (EN 1175)
9.1. Section 1 Controller Installation
9.2. Section 2 Controller Description
9.3. Section 3 Handset
9.4. Section 4 Control Troubleshooting
9.5. Section 5 Factory Control Settings
10. GROUP 19 MOTOR CONTROLS
10.1. Section 1 Description
10.2. Section 2 Control Programming
10.3. Section 3 Control Troubleshooting
10.4. Section 4 GEX Factory Control Settings
10.5. Section 5 CAN Bus Addresses
11. GROUP 20 DRIVE AXLE
11.1. Section 1 Specification and description of drive axle
11.2. Section 3 General operation of drive axle
11.3. Section 4 Mounting details
11.4. Section 5 Gearbox maintenance
11.5. Section 6 Brake installation and maintenance
11.6. Section 7 Disassembly / assembly
12. GROUP 22 WHEELS AND TIRES
12.1. Section 1 Wheels and Tires Specifications and Description
12.2. Section 2 Wheels and Tires
13. GROUP 23 BRAKE SYSTEM
13.1. Section 1 Brake System Specifications and Descriptions
13.2. Section 2 Service Brake Troubleshooting
13.3. Section 3 Brake Pedal Linkage Adjustments
13.4. Section 4 Brake Bleeding
13.5. Section 5 Pedal and Master Cylinder Service (Removal, Replacement, and Adjustment)
13.6. Section 6 Parking Brake Service
14. GROUP 25 STEERING COLUMN AND GEAR
14.1. Section 1 Steering System Specifications and Description
14.2. Section 2 Steering System Troubleshooting
14.3. Section 3 Steering Column and Component Removal and Replacement
14.4. Section 4 Steering System Relief Pressure Check and Adjustment
14.5. Section 5 Steering Gear Overhaul
15. GROUP 26 STEERING AXLE
15.1. Section 1 Steering Axle Specifications and Description
15.2. Section 2 Steering Axle Wheel Bearing maintenance and Adjustment
15.3. Section 3 Steering Axle Removal and Replacement
15.4. Section 4 Steering Axle Overhaul
15.5. Section 5 Steering Cylinder Removal and Replacement
15.6. Section 6 Steer Cylinder Overhaul
16. GROUP 29 HYDRAULIC SUMP, FILTERS, AND PUMP
16.1. Section 1 Main Hydraulic Sump, Filters, and Pump Specifications and Description
16.2. Section 2 Main Hydraulic Pump Troubleshooting
16.3. Section 3 Main Hydraulic Removal and Installation
17. GROUP 30 HYDRAULIC CONTROL VALVE/LIFT CIRCUIT
17.1. Section 1 Hydraulic Control Valve/Lift Circuit Specifications and Description
17.2. Section 2 Hydraulic Schematic
17.3. Section 3 Hydraulic System Troubleshooting
17.4. Section 4 Hydraulic System Pressure Checks and Adjustments
17.5. Section 5 Hydraulic Control Valve Removal and Replacement
18. GROUP 32 TILT CYLINDERS
18.1. Section 1 Tilt Cylinder Specifications and Description
18.2. Section 2 Tilt Cylinder Checks and Adjustments
18.3. Section 3 Tilt Cylinder Removal and Replacement
18.4. Section 4 Tilt Cylinder Overhaul
19. GROUP 34 UPRIGHTS
19.1. Section 1 Upright Specifications and Description
19.2. Section 2 Troubleshooting
19.3. Section 3 Upright Inspection
19.4. Section 4 Carriage and Upright Roller Clearance Checks and Shim Adjustments
19.5. Section 5 Cylinder Removal, Shimming, Overhaul, and Replacement
19.6. Section 6 Upright Chain Inspection, Adjustment, and Replacement
19.7. Section 7 Fork and Carriage Removal and Replacement
19.8. Section 8 Upright Removal and Replacement
20. GROUP 38 COUNTERWEIGHT AND CHASSIS
20.1. Section 1 Counterweight Specifications and Description
20.2. Section 2 Counterweight Removal and Installation
20.3. Section 3 Overhead Guard Removal and Installation
20.4. Section 4 Floor Plate, Seat and Seat Deck Removal and Installation
21. GROUP 40 SPECIFICATIONS
21.1. Section 1 Nameplate and Decals
21.2. Section 2 General Specifications
21.3. Section 3 Hydraulic Fitting Tightening Procedure

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