Clark GPX 35, 40, 50E Service Manual SM-606

Clark GPX 35, 40, 50E Service Manual SM-606 - Image 2

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Clark GPX 35, 40, 50E Service Manual SM-606 - Image 4

Clark GPX 35, 40, 50E Service Manual SM-606 - Image 5

clark gpx 35 40 50e service manual sm 606 2

clark gpx 35 40 50e service manual sm 606 3

Clark GPX 35, 40, 50E Service Manual SM-606

$30.00

Type Of Manual: Service Manual
Manual ID: SM-606
Format: PDF
Size: 29.1MB
Number of Pages: 412

Category: Clark Service Manual PDF

Model List:
- GPX 35
- GPX 40
- GPX 50E

1. SERVICE MANUAL
2. CONTENTS
3. INTRODUCTION
3.0.1. Safety Signs and Messages
3.0.2. User Safe Maintenance Practices
3.1. Planned Maintenance
3.1.1. PM Report Form
3.1.2. Visual Inspection
3.1.2.1. Wheels and Tires
3.1.2.2. Brake and Inching Pedal Freeplay
3.1.3. Functional Tests
3.1.3.1. Key/Start Switch
3.1.3.2. Battery Light
3.1.3.3. Fuel Light
3.1.3.4. Engine Oil Pressure Light
3.1.3.5. Coolant Temperature Light
3.1.3.6. Brake Malfunction Light
3.1.3.7. Air Filter Restriction Light
3.1.3.8. Transmission Temperature Light
3.1.3.9. Hydraulic Filter Restriction Light
3.1.3.10. Parking Brake Light
3.1.3.11. Hour Meter
3.1.3.12. Accelerator, Service Brake, Parking Brake, and Inching
3.1.3.13. Lift Mechanisms and Controls
3.1.3.14. Auxiliary Controls
3.1.3.15. Steering System
3.1.3.16. Shift Control and Brakes
3.1.4. Under the Hood
3.1.4.1. Belts and Hoses
3.1.4.2. Engine Air Cleaner
3.1.4.3. Battery
3.1.4.4. Engine Cooling System
3.1.4.5. Engine Oil
3.1.4.6. Engine Oil and Filter Change
3.1.4.7. Hydraulic Sump Tank
3.1.4.8. Hydraulic Fluid and Filter Change
3.1.4.9. Sump Tank Breather
3.1.4.10. Transmission Fluid Check
3.1.5. Truck Chassis Inspection and Lubrication
3.1.6. Air Cleaning
3.1.7. Upright and Tilt Cylinder Lubrication
3.1.8. Critical Fastner Torque Checks
3.1.9. Lift Chain Maintenance
3.1.9.1. Lift Chain Adjustment Check
3.1.9.2. Lift Chain Inspection and Measurement
3.1.9.3. Lift Chain Lubrication
3.1.9.4. Lift Chain Replacement
4. ENGINES
4.1. Engine Removal and Replacement
4.1.1. Engine Removal
4.1.2. Engine Replacement
4.2. Vortec V6 GM Engine Repair Procedures
4.2.1. General Description
4.2.2. General Information
4.2.3. Disassembly of the Engine
4.2.4. Cleaning, Inspection, and Repair
4.2.5. Assembly of the Engine
4.3. Delco Distributor
5. COOLING SYSTEM
5.1. Troubleshooting
5.2. Cooling System Testing and Maintenance
5.2.1. Engine Coolant Check
5.2.2. Cooling System Inspection
5.2.3. Cooling System Pressure Tests
5.2.3.1. Testing the Radiator Cap
5.2.3.2. Testing Radiator and Cooling System
5.2.3.3. Testing the Thermostat
5.2.4. Flushing the Cooling System
5.2.5. Cooling System Drain and Refill
5.3. Fan Belt Replacement
5.4. Radiator Removal
6. FUEL SYSTEM
6.1. Fuel Pump Pressure Test (Gas Only)
6.2. The IMPCO LPG Fuel System
6.3. Carburetor Overhaul
6.4. Velocity Governor Overhaul
6.5. Removal of IMPCO Vaporizing System
7. TRANSMISSION
7.1. Transmission Checks
7.1.1. Tools Required
7.1.2. General Checks
7.1.3. Stall RPM Checks
7.1.4. Pressure Checks
7.1.4.1. Inching Pressure
7.1.4.2. Clutch Pack Pressures
7.1.4.3. Converter Pressure
7.1.4.4. Neutral Start Switch
7.1.5. Transmission Cooling System Checks
7.1.6. Fluid Aeration Checks
7.1.7. Fluid Leakage Checks
7.2. Transmission Drain and Refill
7.3. Transmission Removal
7.4. Transmission Overhaul
8. ELECTRICAL SYSTEM
8.1. Wiring Color Codes
8.2. Wiring Diagrams
8.3. Electrical Checks
8.3.1. Battery Load Test
8.3.2. Positive Post Volt Drop Test
8.3.3. Negative Post Volt Drop Test
8.3.4. Positive Cable Volt Drop Test
8.3.5. Negative Cable Volt Drop Test
8.3.6. Starter Ground Test
8.3.7. Solenoid Disc Contact Volt Drop Test
8.3.8. Solenoid Circuit Volt Drop Test
9. DRIVE AXLE
9.1. Axle End Lubrication
9.2. Axle End Removal
9.3. Axle Ends Overhaul
9.4. Differential Overhaul
10. WHEELS AND TIRES
10.1. Lifting, Jacking, and Blocking
10.1.1. Lifting and Blocking
10.1.2. Jacking and Blocking
10.2. Wheels and Tires Mounting
10.2.1. Safe Handling of Split Rim Wheels
10.2.2. Filling Tires with Air
11. BRAKING/INCHING SYSTEM
11.1. Braking/Inching System Description and Troubleshooting
11.1.1. Braking/Inching Description
11.1.1.1. Braking
11.1.1.2. Inching
11.1.2. Service Brake Troubleshooting
11.1.3. Inching System Troubleshooting
11.2. System Brake and Inching Bleeding
11.2.1. Manual Bleeding Procedure
11.2.2. Power Bleeding Procedure
11.3. Brake and Inching Pedal Adjustment
11.4. Master Cylinder Overhaul
11.5. Power Booster Assembly Overhaul
11.6. Caliper and Disk Inspection and Overhaul
11.6.1. Inspection
11.6.2. Axle End Removal
11.6.3. Piston Replacement
11.6.4. Caliper Replacement
11.6.5. Disk Lining Renewal
11.6.6. Reassembly and Bleeding
11.7. Parking Brake
12. STEERING COLUMN AND GEAR
12.1. Troubleshooting
12.2. Steering Column and Gear Removal
12.3. CharLynn Steering Control Unit (Steering Gear)
12.3.1. Trouble Shooting Information
12.3.2. Repair Information
12.3.3. Parts Information
13. STEER AXLE
13.1. Steer Axle Removal and Replacement
13.2. Steer Axle Overhaul
13.3. Steering System Adjustment
13.4. Steer Cylinder Removal and Replacement
13.5. Steer Axle Wheel Bearings
13.6. Steer Cylinder Overhaul
14. HYDRAULIC SUMP, FILTERS, AND PUMP
14.1. Hydraulic Sump and Filters
14.2. Hydraulic Pump (Vane Type) Troubleshooting and Overhaul
15. HYDRAULIC VALVE/LIFT CIRCUIT
15.1. Hydraulic System Pressure Check
15.2. Hydraulic Valve Troubleshooting and Overhaul
15.3. Hydraulic Valves
15.3.1. Priority Valve and Flow Divider Assembly
15.3.1.1. Priority Valve
15.3.1.2. Flow Divider
15.3.2. Main Hydraulic Valve (Control Valve)
15.3.3. Control Valve Linkage
15.4. Hydraulic Schematic
16. TILT CYLINDERS
16.1. Tilt Cylinder Removal and Replacement
16.2. Tilt Cylinder Overhaul
16.3. Tilt Lock Valve
17. UPRIGHTS
17.1. Troubleshooting and Visual Inspection
17.2. Operational Checks
17.2.1. Lift Chain Checks
17.2.2. Fork Checks
17.2.3. Upright Checks
17.2.3.1. Roller Patterns
17.2.3.2. Upright Racking
17.2.3.3. Load Test
17.2.4. Hydraulic Cylinder Checks
17.2.4.1. Cylinder Seal Checks
17.2.4.2. Drift Test
17.3. Carriage Check and Adjustment
17.3.1. Carriage Roller Check
17.3.2. Carriage Removal and Reinstallation
17.3.2.1. Carriage Removal
17.3.2.2. Shimming the Carriage Rollers
17.3.2.3. Carriage Reinstallation
17.4. Upright Check and Adjustment
17.4.1. Roller Clearance Checks
17.4.2. Roller Bearing Replacement Procedures
17.4.3. Upright Reassembly
17.5. Cylinder Repair
17.6. Lift Chain Maintenance
17.6.1. Lift Chain Inspection
17.6.2. Lift Chain Lubrication
17.6.3. Lift Chain Replacement
17.6.4. Check List
17.7. Upright Removal and Replacement
18. COUNTERWEIGHTS
18.1. Counterweight Removal
19. SPECIFICATIONS
19.1. Nameplate and Decals
19.2. GPX 30/50E General Specifications
19.2.1. Capacities
19.2.2. Service Weights
19.2.3. Axle Weights
19.2.4. Maximum Gradeability
19.2.5. Parking Brake Test
19.2.6. Drawbar Pull
19.2.7. Travel Speeds
19.2.8. Turning Radius
19.2.9. Wheels Tires
19.2.10. Drift Lift and Tilt
19.2.11. Lift Speeds, Upright
19.2.12. Lowering Speeds, Upright
19.2.13. Drive Axle
19.2.14. Service Brakes
19.2.15. Parking Brake
19.2.16. Cooling System
19.2.17. Electrical
19.2.18. Gasoline/LPG Engine Specifications
19.2.19. Engine Fuel Specifications
19.2.20. Engine TuneUp (Gas/LPG)
19.2.21. Hydraulic System
19.2.22. Critical Fastener Torque Specifications
19.2.23. Transmission
19.3. PM Inspection and Drivers Daily Inspection Forms
19.4. Lubricants and Shop Supplies
19.4.1. Lubricants
19.4.2. Sealants
19.4.3. Gasket Materials
19.4.4. Threadlocks and Threadsealers
19.4.5. Adhesives
19.4.6. Cleaners
19.4.7. Miscellaneous Shop Supplies
19.5. Lubrication Intervals

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