Clark GPX, DPX 30, 35, 40, 40S, 50, 55 Service Manual SM-593

Clark GPX, DPX 30, 35, 40, 40S, 50, 55 Service Manual SM-593 - Image 2

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clark gpx dpx 30 35 40 40s 50 55 service manual sm 593 2

clark gpx dpx 30 35 40 40s 50 55 service manual sm 593 3

Clark GPX, DPX 30, 35, 40, 40S, 50, 55 Service Manual SM-593

$30.00

Type Of Manual: Service Manual
Manual ID: SM-593
Format: PDF
Size: 45.3MB
Number of Pages: 601

Category: Clark Service Manual PDF

Model List:
- GPX 30
- GPX 35
- GPX 40
- GPX 40S
- GPX 50
- GPX 55
- DPX 30
- DPX 35
- DPX 40
- DPX 40S
- DPX 50
- DPX 55

1. CONTENTS
2. INTRODUCTION
2.0.1. SAFETY SIGNS AND MESSAGES
2.0.2. USER SAFE MAINTENANCE
2.1. PLANNED MAINTENANCE
2.1.1. PM REPORT FORM
2.1.2. VISUAL INSPECTION
2.1.3. FUNCTIONAL TESTS
2.1.4. UNDER THE HOOD
2.1.5. TRUCK CHASSIS INSPECTION AND LUBRICATION
2.1.6. AIR CLEANING
2.1.7. UPRIGHT AND TILT CYLINDER LUBRICATION
2.1.8. CRITICAL FASTENER TORQUE CHECKS
2.1.9. LIFT CHAIN MAINTENANCE
3. ENGINES
3.1. ENGINE REMOVAL AND REPLACEMENT
3.1.1. ENGINE REMOVAL
3.1.2. ENGINE REPLACEMENT
3.2. PERKINS WORKSHOP MANUAL GAS/LPG ENGINES
3.2.1. FOREWORD
3.2.2. CONTENTS
3.2.3. ENGINE VIEWS A
3.2.4. GENERAL INFORMATION B
3.2.5. PERIODICAL ATTENTIONS C
3.2.6. FAULT FINDING D
3.2.7. CYLINDER HEAD E
3.2.8. PISTONS AND CONNECTING RODS F
3.2.9. CYLINDER BLOCK AND LINERS G
3.2.10. CRANKSHAFT, MAIN BEARINGS AND BALANCER UNIT H
3.2.11. TIMING CASE AND DRIVE J
3.2.12. TIMING K
3.2.13. LUBRICATION SYSTEM L
3.2.14. COOLING SYSTEM M
3.2.15. FUEL SYSTEM N
3.2.16. FLYWHEEL AND FLYWHEEL HOUSING P
3.2.17. GOVERNOR AND DISTRIBUTOR DRIVE Q
3.2.18. DISTRIBUTOR R
3.2.19. ELECTRICAL SYSTEM (ALTERNATOR DYNAMO STARTER MOTOR) S
3.2.20. LUBRICATING OIL DATA APPENDIX
3.2.21. EXAMPLES OF SERVICE FACILITIES APPENDIX
3.3. PERKINS WORKSHOP MANUAL DIESEL ENGINES
3.3.1. GENERAL INFORMATION
3.3.2. SPECIFICATIONS
3.3.3. CYLINDER HEAD ASSEMBLY
3.3.4. PISTON AND CONNECTING ROD ASSEMBLIES
3.3.5. CRANKSHAFT ASSEMBLY
3.3.6. TIMING CASE AND DRIVE ASSEMBLY
3.3.7. CYLINDER BLOCK ASSEMBLY
3.3.8. ENGINES FITTED WITH CAV FUEL INJECTION PUMPS
3.3.9. LUBRICATION SYSTEM
3.3.10. FUEL SYSTEM ENGINES FITTED WITH A ROTARY FUEL INJECTION PUMP
3.3.11. COOLING SYSTEM
3.3.12. FLYWHEEL AND FLYWHEEL HOUSING
3.3.13. ELECTRICAL EQUIPMENT
3.3.14. AUXILIARY EQUIPMENT POWER STEERING PUMP
3.3.15. LIST OF SPECIAL TOOLS
4. COOLING SYSTEM
4.1. TOUBLESHOOTING
4.2. COOLING SYSTEM TESTING AND MAINTENANCE
4.2.1. ENGINE COOLANT CHECK
4.2.2. COOLING SYSTEM INSPECTION
4.2.3. COOLING SYSTEM PRESSURE TESTS
4.2.4. FLUSHING THE COOLING SYSTEM
4.2.5. COOLING SYSTEM DRAIN AND REFILL
4.3. FAN BELT REPLACEMENT
4.4. RADIATOR REMOVAL
5. FUEL SYSTEM
5.1. FUEL PUMP PRESSURE TEST (GAS ONLY)
5.2. THE IMPCO LPG FUEL SYSTEM
5.3. CARBURETOR OVERHAUL
5.4. VELOCITY GOVERNOR OVERHAUL
5.5. REMOVAL OF IMPCO VAPORIZING SYSTEM
6. TRANSMISSION
6.1. TRANSMISSION CHECKS
6.1.1. TOOLS REQUIRED
6.1.2. GENERAL CHECKS
6.1.3. STALL RPM CHECKS
6.1.4. PRESSURE CHECKS
6.1.5. TRANSMISSION COOLING SYSTEM CHECKS
6.1.6. FLUID AERATION CHECKS
6.1.7. FLUID LEAKAGE CHECKS
6.2. TRANSMISSION DRAIN AND REFILL
6.3. TRANSMISSION REMOVAL
6.4. TRANSMISSION OVERHAUL
7. ELECTRICAL SYSTEM
7.1. WIRING COLOR CODES
7.2. WIRING DIAGRAMS
7.3. ELECTRICAL CHECKS
7.3.1. BATTERY LOAD TEXT
7.3.2. POSITIVE POST VOLT DROP TEST
7.3.3. NEGATIVE POST VOLT DROP TEST
7.3.4. POSTIVE CABLE VOLT DROP TEST
7.3.5. NEGATIVE CABLE VOLT DROP TEST
7.3.6. STARTER GROUND TEST
7.3.7. SOLENOID DISC CONTACT VOLT DROP TEST
7.3.8. SOLENOID CIRCUIT VOLT DROP TEST
8. DRIVE AXLE
8.1. AXLE END LUBRICATION
8.2. AXLE END REMOVAL
8.3. AXLE ENDS OVERHAUL
8.4. DIFFERENTIAL OVERHAUL
9. WHEELS AND TIRES
9.1. LIFTING, JACKING, AND BLOCKING
9.1.1. LIFTING AND BLOCKING
9.1.2. JACKING AND BLOCKING
9.2. WHEELS AND TIRES MOUNTING
9.2.1. SAFE HANDLING OF SPLIT RIM WHEELS
9.2.2. FILLING TIRES WITH AIR
10. BRAKING/INCHING SYSTEM
10.1. BRAKING/INCHING SYSTEM DESCRIPTION AND TROUBLESHOOTING
10.1.1. BRAKING/INCHING DESCRIPTION
10.1.2. SERVICE BRAKE TROUBLESHOOTING
10.1.3. INCHING SYSTEM TROUBLESHOOTING
10.2. BRAKE AND INCHING SYSTEM BLEEDING
10.2.1. BRAKE/INCHING BLEEDING PRECAUTIONS
10.2.2. GENERAL PROCEDURES
10.2.3. BLEED POINTS
10.3. BRAKE AND INCHING PEDAL ADJUSTMENT
10.4. MASTER CYLINDER OVERHAUL
10.5. POWER BOOSTER ASSEMBLY OVERHAUL
10.6. CALIPER AND DISK INSPECTION AND OVERHAUL
10.6.1. INSPECTION
10.6.2. AXLE END REMOVAL
10.6.3. PISTON REPLACEMENT
10.6.4. CALIPER REPLACEMENT
10.6.5. DISK LINING RENEWAL
10.6.6. REASSEMBLY AND BLEEDING
10.7. PARKING BRAKE
11. STEERING COLUMN AND GEAR
11.1. TROUBLESHOOTING
11.2. STEERING COLUMN AND GEAR REMOVAL
11.3. CHARLYNN STEERING CONTROL UNIT (STEERING GEAR)
11.3.1. TROUBLESHOOTING INFORMATION
11.3.2. REPAIR INFORMATION
11.3.3. PARTS INFORMATION
12. STEER AXLE
12.1. STEER AXLE SPECIFICATIONS AND DESCRIPTION
12.2. STEER AXLE LUBRICATION AND ADJUSTMENT
12.2.1. BEARINGS CHECK
12.2.2. LUBRICATION
12.2.3. WHEEL BEARING ADJUSTMENT
12.3. STEER AXLE REMOVAL AND REPLACEMENT
12.4. STEER AXLE OVERHAUL
12.4.1. PREPARATION FOR STEER AXLE DISASSEMBLY AND OVERHAUL
12.4.2. STEER KNUCKLE DISASSEMBLY
12.4.3. PARTS INSPECTION
12.4.4. GREASING PROCEDURE
12.4.5. STEER KNUCKLE REASSEMBLY
12.4.6. STEER CYLINDER REMOVAL
12.5. STEER CYLINDER REMOVAL AND REPLACEMENT
12.6. STEER CYLINDER OVERHAUL
12.6.1. PREPARATION FOR STEER CYLINDER DISASSEMBLY AND OVERHAUL
12.6.2. STEER CYLINDER DISASSEMBLY
12.6.3. PARTS INSPECTION
12.6.4. STEER CYLINDER REASSEMBLY
12.6.5. OPERATIONAL PRESSURE TEST
13. HYDRAULIC SUMP, FILTERS, AND PUMP
13.1. HYDRAULIC SUMP AND FILTERS
13.2. HYDRAULIC PUMP (VANE TYPE) TROUBLESHOOTING AND OVERHAUL
14. HYDRAULIC VALVE/ LIFT CIRCUIT
14.1. HYDRAULIC SYSTEM PRESSURE CHECK
14.2. HYDRAULIC VALVE TROUBLESHOOTING AND OVERHAUL
14.3. HYDRAULIC VALVES
14.3.1. PRIORITY VALVE AND FLOW DIVIDER ASSEMBLY
14.3.2. MAIN HYDRAULIC VALVE
14.3.3. CONTROL VALVE LINKAGE
14.4. HYRAULIC SCHEMATIC
15. TILT CYLINDERS
15.1. TILT CYLINDER REMOVAL AND REPLACEMENT
15.2. TILT CYLINDER OVERHAUL
15.3. TILT LOCK VALVE
16. UPRIGHTS
16.1. TROUBLESHOOTING AND VISUAL INSPECTION
16.2. OPERATIONAL CHECKS
16.2.1. LIFT CHAIN CHECKS
16.2.2. FORK CHECKS
16.2.3. UPRIGHT CHECKS
16.2.4. HYDRAULIC CYLINDER CHECKS
16.3. CARRIAGE CHECK AND ADJUSTMENT
16.3.1. CARRIAGE ROLLER CHECK
16.3.2. CARRIAGE REMOVAL AND REINSTALLATION
16.4. UPRIGHT CHECK AND ADJUSTMENT
16.4.1. ROLLER CLEARANCE CHECKS
16.4.2. ROLLER BEARING REPLACEMENT PROCEDURES
16.4.3. UPRIGHT REASSEMBLY
16.5. CYLINDER REPAIR
16.6. LIFT CHAIN MAINTENANCE
16.6.1. LIFT CHAIN INSPECTION
16.6.2. LIFT CHAIN LUBRICATION
16.6.3. LIFT CHAIN REPLACEMENT
16.6.4. CHECK LIST
16.7. UPRIGHT REMOVAL AND REPLACEMENT
17. COUNTERWEIGHTS
17.1. COUNTERWEIGHT REMOVAL AND INSTALLATION
18. SPECIFICATIONS
18.1. NAMEPLATE AND DECALS
18.2. GPX 30/50 GENERAL SPECIFICATIONS
18.2.1. CAPACITIES
18.2.2. SERVICE WEIGHTS
18.2.3. AXLE WEIGHTS
18.2.4. MAXIMUM GRADEABILITY
18.2.5. PARKING BRAKE TEST
18.2.6. DRAWBAR PULL
18.2.7. TRAVEL SPEEDS
18.2.8. TURNING RADIUS
18.2.9. WHEELS TIRES
18.2.10. DRIFT LIFT AND TILT
18.2.11. LIFT SPEEDS, UPRIGHT
18.2.12. LOWERING SPEEDS, UPRIGHT
18.2.13. DRIVE AXLE
18.2.14. SERVICE BRAKES
18.2.15. PARKING BRAKE
18.2.16. COOLING SYSTEM
18.2.17. ELECTRICAL
18.2.18. GASOLINE/LPG ENGINE SPECIFICATIONS
18.2.19. DIESEL ENGINE SPECIFICATIONS
18.2.20. ENGINE FUEL SPECIFICATIONS
18.2.21. ENGINE TUNEUP (GAS/LPG)
18.2.22. ENGINE TUNEUP (DIESEL)
18.2.23. HYDRAULIC SYSTEM
18.2.24. TRANSMISSION
18.2.25. CRITICAL FASTENER TORQUE SPECIFICATIONS
18.3. PM INSPECTION AND DRIVERS DAILY INSPECTION FORMS
18.4. LUBRICANTS AND SHOP SUPPLIES
18.4.1. LUBRICANTS
18.4.2. SEALANTS
18.4.3. GASKET MATERIALS
18.4.4. THREADLOCKS AND THREADSEALERS
18.4.5. ADHESIVES
18.4.6. CLEANERS
18.4.7. MISCELLANEOUS SHOP SUPPLIES3
18.5. LUBRICATION INTERVALS

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