Clark PWD, HWD 30-40SE Service Manual SM-643

Clark PWD, HWD 30-40SE Service Manual SM-643 - Image 2

Clark PWD, HWD 30-40SE Service Manual SM-643 - Image 3

Clark PWD, HWD 30-40SE Service Manual SM-643 - Image 4

Clark PWD, HWD 30-40SE Service Manual SM-643 - Image 5

clark pwd hwd 30 40se service manual sm 643 2

clark pwd hwd 30 40se service manual sm 643 3

Clark PWD, HWD 30-40SE Service Manual SM-643

$30.00

Type Of Manual: Service Manual
Manual ID: SM-643
Format: PDF
Size: 10.9MB
Number of Pages: 206

Category: Clark Service Manual PDF

Model List:
- PWD 30-40SE
- HWD 30-40SE

1. SM643 PWD/HWD 3040SE
2. Arrangement and Use of this Manual
3. Contents
4. PERIODIC SERVICE
4.1. CHECK SHEET
4.2. Visual Inspection
4.3. Operational Tests
4.4. Maintenance Schedule
4.5. Planned Maintenance
4.5.1. Determining Maintenance Intervals
4.5.2. CHECK SHEET
4.5.3. Visual Inspection
4.5.4. Operational Tests
4.6. PM Inspection Form
5. Group 12 Battery
5.1. BATTERY HANDLING
5.2. Battery Cleaning
5.3. Keeping Battery Records
6. Group 14 Wiring Diagram
6.1. PWD Wiring Diagram
6.2. HWD Wiring Diagram
7. Group 16 Electric Motor Service
7.1. Electric Motor Maintenance
7.2. Inspection Procedures
7.3. Drive Motor
7.3.1. Disassembly
7.3.2. CLEANING INSPECTION
7.3.3. Commutator Undercutting
7.3.4. TESTING
7.3.5. FRAME AND FIELD SERVICE NOTES
7.3.6. ASSEMBLY AND TESTING
8. Group 17 Line Contactor
9. GROUP 19
9.1. Card Factory Settings
9.2. PWD Controller
9.2.1. OVERVlEW
9.2.2. CONNECTIONS
9.2.3. PROGRAMMABLE PARAMETERS
9.2.4. INSTALLATION CHECKOUT
9.2.5. BENCH TESTING WITH THE 1307 PROGRAMMER
9.2.6. PROGRAMMER OPERATION
9.2.7. DIAGNOSTICS AND TROUBLESHOOTING
9.2.7.1. TROUBLESHOOTING CHART
9.2.7.2. LED DIAGNOSTICS
9.2.8. MAINTENANCE
9.3. HWD Controller
9.3.1. OVERVIEW
9.3.2. INSTALLATION AND WIRING
9.3.2.1. CONNECTIONS
9.3.2.2. CONTACTOR, SWITCHES, and OTHER HARDWARE
9.3.3. PROGRAMMABLE PARAMETERS
9.3.4. INSTALLATION CHECKOUT
9.3.5. PROGRAMMER OPERATION
9.3.5.1. PROGRAMMER MENUS
9.3.5.2. Special Program Menu
9.3.5.3. Diagnostics and Special Diagnostics Menu
9.3.6. DIAGNOSTICS AND TROUBLESHOOTING
9.3.6.1. TROUBLESHOOTING CHART
9.3.6.2. LED DIAGNOSTICS
9.3.7. MAINTENANCE
10. Group 20 Drive Unit
10.1. Description
10.2. Removal
10.3. Specifications
10.4. DISASSEMBLY
10.5. Cleaning and Inspection
10.6. REASSEMBLY
10.7. Adjustment Specifications
10.8. Ring and Pinion End Play
10.9. Installation
11. Group 23 Drive Motor Brakes
11.1. Description
11.2. Inspection
11.3. Brake Installation
11.4. Brake Linkage Installation
11.5. Brake Switch Adjustment
12. Group 23 Coast Control
13. Group 25 Caster Assembly
14. Group 28 HYDRAULIC SYSTEM
14.1. HYDRAULIC UNIT
15. Group 34 Lift Cylinder
15.1. Lift Cylinder Removal
15.2. Block Lift Frame
15.3. Disconnect Hoses
15.4. Disconnect Lift Cylinder
15.5. Disconnect Cylinder Base
15.6. Disassembly
15.7. Inspection
15.8. Reassembly
16. Group 35 Lift Linkage and Load Wheels
16.1. OPERATIONAL CHECK
16.2. Pull Rod Adjustment Check
16.3. Pull Rod Adjustment
16.4. BUSHING IDENTIFICATION
16.5. LIFT LINKAGE REMOVAL
16.6. Cleaning and Inspections
16.7. Bushing Installation
16.8. Dual Load Wheels
16.9. Single Load Wheels
16.10. Lift Linkage Installation
16.11. Pallet Entry Skids
16.12. Pallet Entry/Exit Rollers
17. Group 39 Sheet Metal
17.1. PWD Standard Sheet Metal
17.2. HWD Standard Sheet Metal
18. Group 40 Truck Specifications
18.1. BATTERY
18.2. CURTIS 1242/1244
18.3. ELECTRICAL
18.4. Travel Speeds
18.5. HYDRAULIC SYSTEM
18.6. Lifting Speeds
18.7. Truck Service Weights
18.8. Torque Specifications

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