Hyster Automatic Greasing Service Manual

Hyster Automatic Greasing Service Manual - Image 2

Hyster Automatic Greasing Service Manual - Image 3

Hyster Automatic Greasing Service Manual - Image 4

Hyster Automatic Greasing Service Manual - Image 5

hyster automatic greasing service manual 2

hyster automatic greasing service manual 3

Hyster Automatic Greasing Service Manual

$30.00

Type Of Manual: Service Manual
Number of Pages: 210
Size: 20.0MB
Format: PDF

Category: Hyster Service Manual PDF

Model List:
- Automatic Greasing

1. RM2256-(01-2020)-US-EN
1.1. Series Code / Model Designation Reference Table
1.2. General
1.3. Greasing System
1.3.1. Grease Pump Assembly
1.3.1.1. Install
1.4. Greasing System Components
1.4.1. Grease Line Identification
1.4.2. Grease Reservoir
1.4.2.1. Disassemble
1.4.2.2. Assemble
1.4.3. Refilling the Grease Reservoir
1.4.4. Test Cycles Using the Button on the Pump
1.4.5. Bleeding the Pump
1.4.6. Bleeding the System
1.5. Checks and Adjustments
1.5.1. Test Procedures
1.5.1.1. Check pressure switch (valve) and cable.
1.5.1.2. Check pump and 5/2-way valve.
1.5.1.3. Check for Internal System Leaks
1.6. Technical Data
1.6.1. Pump Unit
1.6.2. Grease Recommendations
1.6.3. Electrical
1.7. Torque Specifications
2. RM2258-(01-2020)-US-EN
2.1. Series Code / Model Designation Reference Table
2.2. Counterweight Weights
2.3. Lift Truck Weights
2.4. Capacities
2.5. Electrical System
2.6. Engine Specifications
2.7. Mast Speeds
2.8. Tire Sizes
2.9. Hydraulic System
2.10. Torque Specifications, General
2.10.1. Transmission ZF
2.10.2. Counterweight
2.10.3. Steering
2.10.4. Wheel Nuts
2.10.5. Hydraulic System
2.10.6. Carriage
2.10.7. Tilt Cylinders
2.11. Torque Specifications, Cummins Diesel
2.11.1. Lubrication System
3. RM2259-(01-2020)-US-EN
3.1. Series Code / Model Designation Reference Table
3.2. Electrical Schematic T3/T4 Final
3.3. Hydraulic Schematic
4. RM2260-(01-2020)-US-EN
4.1. Series Code / Model Designation Reference Table
4.2. General
4.2.1. Precautions
4.3. Main Components
4.3.1. Hood Assembly
4.3.1.1. Install
4.3.2. Running Boards, Steps and Mud Flaps
4.3.3. Counterweight
4.3.3.1. Install
4.3.4. Label Replacement
5. RM2262-(01-2020)-US-EN
5.1. Series Code / Model Designation Reference Table
5.2. General
5.2.1. Serial Number Data
5.3. Truck Handling Procedures
5.3.1. Moving and Towing a Lift Truck
5.3.1.1. Precautions
5.3.1.2. Towing the Truck
5.3.2. Putting a Lift Truck on Blocks
5.3.2.1. Raising the Drive Tires
5.3.2.2. Raising the Steering Tires
5.3.3. Cleaning a Lift Truck
5.4. Safety Procedures Before Starting Maintenance
5.4.1. Making Checks From the Driver Seat with Engine Running
5.4.1.1. Fire Hazard
5.4.2. Wait 100 Seconds Before Disconnecting Battery
5.5. Periodic Maintenance Schedule
5.5.1. Daily Inspection
5.5.1.1. Daily Condition Checks
5.5.1.2. Daily Fluid Level Checks
5.5.1.3. Daily Checks from the Driver Seat with Engine Running
5.5.2. Initial Inspection
5.5.2.1. First Inspection after First 20 and First 40 Hours of Operation
5.5.2.2. First Inspection after First 100 Hours of Operation
5.5.2.3. First Inspection after First 250 Hours of Operation
5.5.3. Periodic Maintenance
5.5.3.1. Inspect and Adjust
5.5.3.2. Annual Inspection
5.5.3.3. Lubricate
5.6. Periodic Maintenance Procedures
5.6.1. Air Conditioning System
5.6.2. Automatic Greasing System (Optional)
5.6.2.1. Greasing System
5.6.2.2. Greasing System Filter
5.6.3. Brake Cooling Filter
5.6.4. Brake System Accumulator
5.6.5. Cab Air Filter
5.6.6. Control Levers, Switches, and Pedals
5.6.7. Cooling System
5.6.7.1. Coolant Hoses
5.6.7.2. Coolant Level
5.6.7.3. Coolant Quality
5.6.7.4. Cooling Fan
5.6.8. Crankcase Breather Element (Tier 4F/Stage IV Only)
5.6.9. Diesel Exhaust Fluid (DEF) System
5.6.9.1. DEF Pump Filter
5.6.9.2. DEF Tank Fill Cap
5.6.9.3. DEF Tank Suction Filter
5.6.10. Drive Axle, Differential and Axle Hub Assembly
5.6.10.1. Check Oil level
5.6.10.2. Change Oil
5.6.10.3. Drive Wheel Hub Bearing Preload
5.6.11. Drive Shaft
5.6.12. Engine Air Filter
5.6.13. Engine Air Intake Piping and Charge Air Piping
5.6.14. Engine and Transmission Mounts
5.6.15. Engine Compartment
5.6.16. Engine Drive Belt
5.6.17. Engine Drive Belt Tensioner and Pulleys
5.6.17.1. Bearing Condition
5.6.17.2. Pulley Alignment
5.6.17.3. Tensioner Condition
5.6.18. Engine Oil
5.6.18.1. Engine Oil Level
5.6.18.2. Engine Oil and Engine Oil Filter
5.6.19. Engine Valve Adjustment
5.6.20. Fault Codes
5.6.21. Fork Guide Bearing Blocks
5.6.22. Fork Guide Wear Pads
5.6.23. Fork Pins, Carriage Pins, and Carriage Sliding Surfaces
5.6.24. Frame, Mast and Carriage
5.6.25. Fuel, Oil, DEF, or Coolant Leaks
5.6.26. Fuel/Water Separator and Final Fuel Filter
5.6.27. Fuel Tank Breather
5.6.28. Header Hose Assembly
5.6.29. Horn, Gauges, Lights, Alarms and Control System
5.6.30. Hydraulic System Oil
5.6.30.1. Hydraulic Oil Testing Procedures
5.6.30.2. Hydraulic Oil Replacement
5.6.31. Hydraulic Tank Breather
5.6.32. Hydraulic Tank Return Filter
5.6.33. Inching Pedal Sensor Calibration
5.6.34. Lift Chains
5.6.34.1. Check and Lubricate Lift Chains
5.6.34.2. Adjust Lift Chains
5.6.34.3. Inspect Lift Chains
5.6.35. Lift System Accumulator (Optional)
5.6.36. Load Rollers
5.6.36.1. Carriage Load Rollers
5.6.36.2. (Inner) Mast Load Rollers
5.6.37. Mast and Carriage
5.6.38. Mast Pivot Pins
5.6.39. Operator Presence System
5.6.40. Operator Restraint System
5.6.40.1. Seat Belt and Seat Rails
5.6.40.2. Steering Column Pedal
5.6.41. Parking and Service Brakes
5.6.42. Radiator Assembly
5.6.43. Steering Axle Grease Fittings
5.6.43.1. King Pins
5.6.43.2. Tie Rod Pins
5.6.43.3. Pivot Pin
5.6.44. Steering System
5.6.45. Steering Wheel Hub Bearings
5.6.45.1. Remove and Disassemble
5.6.45.2. Clean and Inspect
5.6.45.3. Assemble and Install
5.6.46. Tilt Cylinder Pivot Pins
5.6.47. Transmission
5.6.47.1. Transmission Clutch Calibration
5.6.47.2. Transmission Oil Level
5.6.47.3. Transmission Oil and Oil Filter
5.6.48. Turbo Charger
5.6.49. Vibration Damper (Viscous)
5.6.50. Warning and Safety Labels
5.6.51. Windows and Mirrors
5.6.52. Windshield Washer Fluid Level
5.6.53. Wheels and Tires
5.6.53.1. Wheels, Tires, and Tire Pressure
5.6.53.2. Remove Wheels from Lift Truck
5.6.53.3. Adding Air Pressure to Pneumatic Tires
5.6.53.4. Install Wheels on Lift Truck
5.7. Capacities and Specifications
5.7.1. Approved Fuel and Engine Oils
5.7.2. Approved Oils, Fluids, and Grease
5.7.3. Engine Oil Viscosity
5.7.4. Lift Chain Lubricant Requirements
5.7.5. Electrical Components
5.7.5.1. Cab Electric Group
5.7.5.2. Check the Fuses
5.7.5.3. Power Distribution Group
6. RM2263-(12-2019)-US-EN
6.1. Series Code / Model Designation Reference Table
6.2. General
6.3. Weight and Dimensions
6.4. Loading Procedures
6.4.1. Loading A Truck on a Transport
6.4.2. Loading Disassembled Components
6.5. Unloading Procedures
6.5.1. Unloading A Truck From Transport
6.5.1.1. Lifting a Truck
6.5.1.2. Driving a Truck Off a Trailer
6.5.2. Unloading Disassembled Components
6.6. Moving and Towing
6.6.1. Moving a Disabled Lift Truck
6.6.1.1. Precautions
6.6.2. Towing A Lift Truck
6.7. Safety Procedures When Working Near The Mast
6.7.1. When Working Near The Mast Always
6.7.2. Before Starting Repairs To The Hydraulic System Always
6.8. Truck Assembly
6.8.1. Mast Installation
6.8.1.1. Preparations
6.8.1.2. Installing the Mast
6.8.1.3. Installing the Tilt Cylinders
6.8.1.4. Adjusting the Tilt Cylinders
6.8.1.5. Connecting the Lift Cylinders
6.8.1.6. Connecting the Mast Supply Hoses
6.8.2. Carriage and Forks
6.8.2.1. Installing the Carriage
6.8.2.2. Connecting the Header Hoses to the Carriage
6.8.2.3. Install the Forks
6.8.2.4. Adjusting the Carriage
6.8.2.5. Adjusting Header Hose Tension
6.8.2.6. Adjusting the Electrical Cable Tension
6.8.3. Installing the Cab Lights
6.8.4. Lubrication Points
6.9. General Checks After Assembly
6.9.1. Plumbing Check
6.9.2. Lubrication Check
6.9.3. Fluid Level Check
6.9.4. Functionality Check
6.9.5. Literature Package Check
6.9.6. Cleaning
6.10. Wheels and Tires
6.10.1. Remove Wheels From Lift Truck
6.10.2. Adding Air Pressure to Tires
6.10.3. Install Wheels on Lift Truck
6.11. Capacities and Specifications
6.11.1. Torque Values
6.12. Pre-Delivery
6.12.1. Perform Pre-Delivery Inspection
6.13. Delivery
6.13.1. Instructions Operating Manual
6.13.2. Instructions Daily Maintenance
6.13.3. Handing Over Truck

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