Hyster B010 (S25-35XL) Parts Manual - Image 2

Hyster B010 (S25-35XL) Parts Manual - Image 3

Hyster B010 (S25-35XL) Parts Manual - Image 4

Hyster B010 (S25-35XL) Parts Manual - Image 5

Hyster B010 (S25-35XL) Parts Manual

$30.00

Type Of Manual: Parts Manual
Number of Pages: 499
Size: 18.8MB
Format: PDF

Category: Hyster Parts Manual PDF

Model List:
- B010 (S25-35XL)

1. _2
1.1. INTRODUCTION
1.1.1. General
1.2. REPAIRS
1.2.1. Torque Converter
1.2.2. Front Cover and Oil Pump
1.2.3. Clutch Assemblies
1.2.4. Differential
1.2.5. Control Valve
1.3. CHECKS AND ADJUSTMENTS
1.3.1. Stall Test
1.3.2. Adjusting the Direction Control Linkage
1.3.3. Adjusting the Brake and Inching Pedals
1.3.4. Checking the Oil Pressures
1.4. SPECIFICATIONS
1.5. TROUBLESHOOTING
2. _2
2.1. MAZDA M4-121G ENGINE
2.1.1. GENERAL
2.1.2. DESCRIPTION
2.1.3. REMOVAL AND INSTALLATION OF THE ENGINE
2.1.4. CYLINDER HEAD AND VALVE MECHANISM
2.1.5. TIMING GEAR CASE, REMOVAL
2.1.6. TIMING GEAR CASE, INSTALLATION
2.1.7. CAMSHAFT
2.1.8. CRANKSHAFT AND MAIN BEARINGS
2.1.9. PISTONS AND CONNECTING RODS
2.1.10. CYLINDER BLOCK AND CYLINDER LINERS
2.1.11. DISTRIBUTOR
2.1.12. OIL PUMP
2.1.13. GOVERNOR
2.1.14. COOLANT PUMP
2.1.15. FLYWHEEL
2.2. CHECKS AND ADJUSTMENTS
2.2.1. ADJUST THE VALVES
2.2.2. ADJUST THE THROTTLE LINKAGE
2.3. ENGINE SPECIFICATIONS
2.3.1. ENGINE SPECIFICATIONS
2.3.2. TORQUE SPECIFICATIONS
2.4. TROUBLESHOOTING
3. _2
3.1. THE LPG FUEL SYSTEM (IMPCO CA 50, CA 100)
3.1.1. GENERAL
3.1.2. DESCRIPTION
3.2. REPAIRS
3.2.1. LPG TANK
3.2.2. REPLACE THE HOSES
3.2.3. HYDROSTATIC RELIEF VALVE
3.2.4. FILTER UNIT
3.2.5. VAPORIZER
3.2.6. CARBURETOR (IMPCO CA 100)
3.2.7. CARBURETER (IMPCO CA 50)
3.3. CHECKS AND ADJUSTMENTS
3.3.1. CHECK THE FILTER UNIT
3.3.2. CHECK THE VAPORIZER
3.3.3. ADJUST THE CARBURETOR
3.3.4. ADJUST THE GOVERNOR (GM Engines Only)
3.4. TROUBLESHOOTING
4. _2
4.1. INTRODUCTION
4.1.1. GENERAL
4.1.2. DESCRIPTION
4.2. REPAIRS
4.2.1. COUNTERWEIGHT
4.2.2. OVERHEAD GUARD
4.2.3. OPERATOR RESTRAINT SYSTEM
4.2.4. RADIATOR AND MUFFLER
4.2.5. FUEL AND HYDRAULIC TANKS
4.2.6. LABEL REPLACEMENT
5. _2
5.1. INTRODUCTION
5.1.1. General
5.2. DESCRIPTION AND OPERATION
5.2.1. General
5.2.2. Torque Converter
5.2.3. Clutch Assemblies
5.2.4. Hydraulic System
5.2.5. Oil Pump and Front Cover
5.2.6. Control Valve
5.2.7. Differential
5.2.8. Oil Flow Diagrams
6. _2
6.1. INTRODUCTION
6.1.1. DESCRIPTION
6.1.2. GENERAL
6.2. REPAIRS
6.2.1. STEERING AXLE
6.2.2. Removal
6.2.3. Installation
6.2.4. STEERING CYLINDER
6.2.5. Removal
6.2.6. Service
6.2.7. Installation
6.2.8. Removal
6.2.9. Installation
6.2.10. SPINDLES
6.2.11. Removal
6.2.12. Installation
6.3. CHECKS AND ADJUSTMENTS
6.3.1. REMOVE THE AIR FROM THE STEERING SYSTEM
6.3.2. SET THE PRESSURE RELIEF VALVE
6.3.3. S/H1.25-1.75XL (S/H25-35XL) and H2.00-3.00XL (H40-60XL)
6.3.4. H2.00-3.00J (H40-60J) WITH OIL CLUTCH TRANSMISSION
6.3.5. H2.00-3.00J (H40-60J) With Powershift Transmission
6.4. TROUBLESHOOTING
6.5. INTRODUCTION
6.5.1. GENERAL
6.5.2. DESCRIPTION
6.5.3. OPERATION
6.6. REPAIRS
6.6.1. STEERING WHEEL AND COLUMN ASSEMBLY
6.6.2. TYPE A STEERING COLUMN ASSEMBLY
6.6.3. TYPE A STEERING COLUMN
6.6.4. TYPE A STEERING COLUMN
6.6.5. TYPE B STEERING COLUMN
6.6.6. TYPE B STEERING COLUMN
6.7. CHECKS AND ADJUSTMENTS
6.7.1. REMOVE AIR FROM THE SYSTEM
6.8. TROUBLESHOOTING
6.9. INTRODUCTION
6.9.1. GENERAL
6.9.2. DESCRIPTION
6.9.3. OPERATION
6.9.4. SOLENOID VALVE FOR AUXILIARY FUNCTION
6.10. REPAIRS
6.10.1. MAIN CONTROL VALVE
6.10.2. SOLENOID VALVE FOR AUXILIARY FUNCTION
6.11. CHECKS AND ADJUSTMENTS
6.11.1. PRESSURE RELIEF VALVES
6.11.2. CONTROL LEVER ARRANGEMENT
6.12. TROUBLESHOOTING
6.13. SPECIFICATIONS
7. _2
8. _2
8.1. THE CARBURETOR, (MAZDA M4-121G ENGINE)
8.1.1. DESCRIPTION
8.1.2. REPAIRS, CARBURETOR
8.1.3. CHECKS AND ADJUSTMENTS
8.1.4. ADJUST THE THROTTLE LINKAGE
8.2. SPECIFICATIONS
8.3. TROUBLESHOOTING
9. _2
10. _2
11. _2
11.1. INTRODUCTION
11.1.1. GENERAL
11.1.2. DESCRIPTION
11.2. REPAIRS
11.2.1. REMOVAL
11.2.2. CLEANING
11.2.3. INSPECTION
11.2.4. ASSEMBLY
11.3. TROUBLESHOOTING
12.
12.1. INTRODUCTION
12.1.1. General
12.1.2. Description and Operation
12.2. REPAIRS
12.2.1. Removal and Disassembly
12.2.2. Cleaning
12.2.3. Inspection
12.2.4. Assembly and Installation
12.2.5. Master Cylinder
12.3. CHECKS AND ADJUSTMENTS
12.3.1. Adjusting The Service Brakes
12.3.2. Adjusting The Parking Brake
12.3.3. Removing Air From The Brake System
12.3.4. Adjusting The Brake Pedal and Inching Pedal
12.4. TROUBLESHOOTING
13.
13.1. INTRODUCTION
13.1.1. GENERAL
13.1.2. DESCRIPTION
13.1.3. OPERATION
13.1.4. GEAR PUMP ASSEMBLY
13.2. CHECKS AND ADJUSTMENTS
13.2.1. CHECK AND ADJUST STEERING RELIEF PRESSURE
13.2.2. CHECK GEAR PUMP FOR CORRECT FLOW
13.3. TROUBLESHOOTING
14.
15.
15.1. INTRODUCTION
15.1.1. GENERAL
15.1.2. DESCRIPTION
15.1.3. STARTER
15.1.4. BALLAST RESISTOR RELAY (Earlier Production)
15.1.5. DISTRIBUTOR (Earlier Production With Contact Points)
15.1.6. COIL REPLACEMENT
15.1.7. DISTRIBUTOR (Later Production with Electronic Ignition System)
15.1.8. ALTERNATOR (All Models)
15.1.9. REGULATOR REPLACEMENT (Earlier Production)
15.2. CHECKS AND ADJUSTMENTS
15.2.1. GENERAL
15.2.2. STARTER
15.2.3. BALLAST RESISTOR RELAY (Earlier Production)
15.2.4. DISTRIBUTOR
15.2.5. SPARK PLUGS
15.2.6. COIL AND BALLAST RESISTOR (Earlier Production)
15.2.7. ALTERNATOR
15.2.8. ADJUSTMENTS
15.3. TROBLESHOOTING
16.
16.1. INTRODUCTION
16.1.1. GENERAL
16.2. DESCRIPTION
16.2.1. GENERAL
16.2.2. STEERING COLUMN GAUGES, METERS AND INDICATORS
16.2.3. LED DISPLAY PANEL
16.2.4. LX SERIES DISPLAY PANEL
16.2.5. ZX SERIES DISPLAY PANELS
16.3. CHECKS AND ADJUSTMENTS
16.3.1. GENERAL
16.4. REPLACEMENT
16.4.1. GENERAL
16.4.2. METER REPLACEMENT
16.4.3. SENDER REPLACEMENT
16.4.4. DISPLAY PANEL
16.4.5. DISPLAY PANELS FOR THE EV – 100/200ZX MOTOR CONTROLLERS, COLUMN MOUNT
16.4.6. DISPLAY PANELS FOR THE EV-100/200ZX MOTOR CONTROLLERS, DASH MOUNT
16.5. SPECIFICATIONS
16.6. TROUBLESHOOTING
17.
17.1. ELECTRICAL WARNING DEVICES
17.1.1. GENERAL
17.1.2. DESCRIPTION
17.1.3. REPLACEMENT
18.
19.
19.1. INTRODUCTION
19.1.1. GENERAL
19.1.2. MAST WELDMENTS
19.1.3. CARRIAGE
19.1.4. MAST MOUNTS
19.2. VISTA TWO-STAGE MAST
19.2.1. DESCRIPTION AND OPERATION
19.3. VISTA FREE-LIFT MAST
19.3.1. DESCRIPTION
19.3.2. OPERATION
19.4. VISTA THREE-STAGE MAST
19.4.1. DESCRIPTION
19.4.2. OPERATION
19.5. VISTA FOUR-STAGE MAST
19.5.1. DESCRIPTION
19.5.2. OPERATION
20.
20.1. VISTA MAST, REPAIR
20.1.1. GENERAL
20.1.2. SAFETY PROCEDURES WHEN WORKING NEAR THE MAST
20.1.3. CARRIAGE
20.1.4. SIDE-SHIFT CARRIAGE (EARLIER DESIGN)
20.1.5. SIDE-SHIFT CARRIAGE (1993 AND LATER DESIGN)
20.2. CHECKS AND ADJUSTMENTS
20.2.1. CHECK FOR LEAKS IN THE LIFT AND TILT SYSTEM
20.2.2. ADJUST THE TILT CYLINDER STROKE AND THE BACKWARD TILT ANGLE
20.2.3. LIFT CHAIN ADJUSTMENTS
20.2.4. MAST ADJUSTMENTS
20.2.5. CARRIAGE ADJUSTMENT
20.2.6. HEADER HOSE ARRANGEMENTS
20.3. TROUBLESHOOTING
21.
22.
22.1. HYDRAULIC SCHEMATIC SYMBOLS
22.2. TRANSMISSION SCHEMATIC
22.3. TRANSMISSION SCHEMATIC FOR UNITS WITH HYSTER T41,T42,T43 TRANSMISSIONS
22.4. HYDRAULIC SYSTEM SCHEMATIC
22.5. GASOLINE/LPG ENGINE WIRING DIAGRAM (G and LPG Rating)
22.6. GASOLINE/LPG (SAFETY) ENGINE WIRING DIAGRAM (GS and LPS Rating)
22.7. GASOLINE/LPG ENGINE CABLE DIAGRAM (G and LPG Rating)
22.8. DIESEL ENGINE WIRING DIAGRAM (D Rating)
22.9. DIESEL (SAFETY) ENGINE WIRING DIAGRAM (DS Rating)
22.10. DIESEL ENGINE CABLE DIAGRAM (D Rating)
22.11. ELECTRICAL DIAGRAM, INSTRUMENT PANEL
23.
24.
24.1. PERIODIC MAINTENANCE
24.1.1. GENERAL
24.1.2. HOW TO MOVE A DISABLED LIFT TRUCK
24.1.3. HOW TO PUT A LIFT TRUCK ON BLOCKS
24.2. MAINTENANCE PROCEDURES
24.3. EVERY 8 HOURS OR DAILY
24.3.1. HOW TO MAKE CHECKS WITH THE ENGINE STOPPED
24.3.2. HOW TO MAKE CHECKS WITH THE ENGINE RUNNING
24.4. EVERY 250 HOURS OR TWO MONTHS
24.4.1. ENGINE OIL AND FILTER
24.4.2. GOVERNOR, MAZDA ENGINE
24.4.3. DRIVE BELTS
24.4.4. BRAKE FLUID
24.4.5. HYDRAULIC TANK BREATHER, CLEAN AND CHECK
24.4.6. FORKS, CHECK FOR WEAR AND DAMAGE
24.4.7. LIFT CHAINS
24.4.8. MAST, LUBRICATION
24.4.9. TIE ROD ENDS AND PIVOT SHAFT, STEERING AXLE
24.4.10. CONTROL LEVERS AND PEDALS, LUBRICATION
24.4.11. FUEL SYSTEM, CHECKS AND ADJUSTMENTS
24.5. EVERY 1000 HOURS OR SIX MONTHS
24.5.1. DIESEL FUEL FILTER
24.5.2. DIFFERENTIAL
24.5.3. VALVE CLEARANCE ADJUSTMENT
24.5.4. IGNITION SYSTEM, MAZDA AND GM ENGINES
24.5.5. PCV VALVE AND FILTER
24.6. EVERY 2000 HOURS OR YEARLY
24.6.1. HYDRAULIC SYSTEM
24.6.2. POWERSHIFT TRANSMISSION
24.6.3. COOLING SYSTEM
24.6.4. SERVICE BRAKES
24.6.5. DIFFERENTIAL
24.6.6. WHEEL BEARINGS
24.6.7. GASOLINE FUEL FILTER, REPLACEMENT
24.6.8. PCV VALVE, GM ENGINES
24.6.9. LPG FILTER, REPLACEMENT
24.6.10. FILTER FOR THE FUEL INJECTION PUMP, MODEL PE4A
24.7. GENERAL PROCEDURES
24.7.1. CHECK THE HOOD LATCH
24.7.2. LIFT CHAIN ADJUSTMENTS
24.7.3. SAFETY PROCEDURES WHEN WORKING NEAR THE MAST
24.7.4. CHECK FOR LEAKS IN THE LIFT AND TILT SYSTEM
24.7.5. FUEL INJECTORS
24.7.6. WELDING REPAIRS
24.7.7. CHANGES TO THE OVERHEAD GUARD
24.7.8. WHEELS AND TIRES
24.7.9. SOLID RUBBER TIRES THAT LOOK LIKE PNEUMATIC TIRES
24.8. REFERENCE TABLE

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