Hyster B177 (H2.00-3.00XL) Parts Manual - Image 2

Hyster B177 (H2.00-3.00XL) Parts Manual - Image 3

Hyster B177 (H2.00-3.00XL) Parts Manual - Image 4

Hyster B177 (H2.00-3.00XL) Parts Manual - Image 5

Hyster B177 (H2.00-3.00XL) Parts Manual

$30.00

Type Of Manual: Parts Manual
Number of Pages: 539
Size: 12.1MB
Format: PDF

Category: Hyster Parts Manual PDF

Model List:
- B177 (H2.00-3.00XL)

1. INTRODUCTION
2. GENERAL
3. DESCRIPTION
4. REPAIRS
5. GENERAL
6. REMOVAL AND DISASSEMBLY (Type A)
7. CLEANING
8. ASSEMBLY (Type A)
9. REMOVAL AND DISAASSEMBLY (Type B)
10. CLEANING
11. ASSEMBLY (Type B)
12. INSTALLATION (Type A and Type B)
13. CHECKS AND ADJUSTMENTS
14. GENERAL
15. CHECK THE ALTERNATOR FOR LOW OUTPUT (Type A or Type B)
16. CHECK THE ALTERNATOR FOR HIGH OUTPUT (Type A or Type B)
17. CHECK THE CIRCUIT FOR THE BRUSHES
18. Delco Alternators
19. Motorola Alternators
20. CHECK THE DIODES
21. CHECK THE DIODE BRIDGE
22. Delco and LeeceNeville Alternators
23. Motorola Alternators
24. CHECK THE FIELD WINDING FOR THE ROTOR
25. CHECK THE WINDINGS IN THE STATOR
26. CHECK THE VOLTAGE REGULATOR
27. TROUBLESHOOTING
28. MAZDA M4-121G ENGINE
29. GENERAL
30. DESCRIPTION
31. REMOVAL AND INSTALLATION OF THE ENGINE
32. CYLINDER HEAD AND VALVE MECHANISM
33. Cylinder Head, Removal
34. Cylinder Head, Inspection and Repairs
35. Rocker Arm Assembly
36. Valve Guides
37. Valve Seats
38. Valve Springs
39. Cylinder Head, Installation
40. TIMING GEAR CASE, REMOVAL
41. TIMING GEAR CASE, INSTALLATION
42. CAMSHAFT
43. Removal
44. Inspection
45. Cam Followers, Inspection
46. Installation
47. CRANKSHAFT AND MAIN BEARINGS
48. Crankshaft, Removal
49. Crankshaft, Inspection And Repair
50. Main Bearings
51. Crankshaft, Installation
52. PISTONS AND CONNECTING RODS
53. Removal
54. Disassembly
55. Pistons, Inspection And Repair
56. Piston Rings
57. Piston Pin and Bushing
58. Connecting Rods and Bearings, Inspection
59. Pistons and Connecting Rods, Assembly
60. Pistons and Connecting Rods, Installation
61. CYLINDER BLOCK AND CYLINDER LINERS
62. Cylinder Block, Repairs
63. Cylinder Liners
64. DISTRIBUTOR
65. Removal
66. Installation
67. OIL PUMP
68. Removal
69. Repairs
70. Installation
71. GOVERNOR
72. Description
73. Removal
74. Disassembly
75. Assembly
76. Installation
77. COOLANT PUMP
78. Removal
79. Disassembly and Repair
80. Assembly
81. Installation
82. FLYWHEEL
83. Repairs
84. Installation
85. CHECKS AND ADJUSTMENTS
86. ADJUST THE VALVES
87. ADJUST THE THROTTLE LINKAGE
88. ENGINE SPECIFICATIONS
89. ENGINE SPECIFICATIONS
90. Engine Data
91. Cooling System
92. Cylinder Head and Valve Mechanism
93. Camshaft
94. Timing Gear
95. Camshaft
96. Connecting Rods
97. Cylinder Liners
98. Pistons
99. Lubrication System
100. Fuel Pump
101. TORQUE SPECIFICATIONS
102. TROUBLESHOOTING
103. INTRODUCTION
104. GENERAL
105. DESCRIPTION
106. FUEL SYSTEM
107. Description
108. Operation, Fuel Injection Pump, Model VE
109. Operation, Fuel Injection Pump, Model PE4A
110. Pneumatic Governor For Fuel Injection Pump, Model PE4A
111. Inlet Manifold For Fuel Injection Pump, Model PE4A
112. REPAIRS
113. FUEL INJECTION PUMP (ALL MODELS)
114. Removal
115. Installation
116. REMOVAL AND INSTALLATION OF THE ENGINE
117. CYLINDER HEAD AND VALVE MECHANISM
118. Cylinder Head, Removal
119. Valve Guides, Replacement
120. Cylinder Head, Inspection And Repair
121. Combustion Chamber Plugs, Inspection And Repair
122. Combustion Chamber Plugs, Installation
123. Valves, Inspection And Repair
124. Valve Seat, Inspection
125. Valve Seat, Removal
126. Valve Seat, Installation
127. Valve Spring, Inspection
128. Rocker Arms, Inspection And Assembly
129. Installation Of The Cylinder Head
130. TIMING GEAR CASE
131. Removal
132. Installation
133. CAMSHAFT
134. Removal
135. Inspection
136. Camshaft Bearings
137. Cam Followers
138. CAMSHAFT, INSTALLATION
139. CRANKSHAFT AND MAIN BEARINGS
140. Crankshaft, Removal
141. Crankshaft, Inspection And Repair
142. Main Bearings
143. Pilot Bearing
144. Crankshaft, Installation
145. FLYWHEEL AND RING GEAR, H2.003.20XM (H4065XM)
146. Flywheel, Removal
147. Ring Gear, Replacement
148. Flywheel, Installation
149. PISTONS AND CONNECTING RODS
150. Pistons And Connecting Rods, Removal
151. Disassembly
152. Pistons, Inspection And Repair
153. Piston Rings, Inspection And Repair
154. Piston Pins, Inspection And Repair
155. Connecting Rods, Inspection And Repair
156. Pistons And Connecting Rods, Assembly And Installation
157. CYLINDER BLOCK AND CYLINDER LINERS
158. Cylinder Liners, Inspection
159. Replacement Of A Cylinder Liner
160. LUBRICATION SYSTEM
161. Oil Pump, Removal And Disassembly
162. Oil Pump, Inspection
163. Oil Pump, Assembly And Installation
164. Oil Filter
165. COOLING SYSTEM
166. Coolant Pump, Removal
167. Coolant Pump, Disassembly
168. Coolant Pump, Assembly And Installation
169. Thermostat, Replacement
170. CHECKS AND ADJUSTMENTS
171. VALVE CLEARANCE ADJUSTMENT
172. CHECK THE TIMING OF THE FUEL INJECTION PUMP, MODEL VE
173. CHECK THE TIMING OF THE FUEL INJECTION PUMP, MODEL PE4A
174. FUEL INJECTORS
175. Fuel Injectors, Removal
176. Fuel Injectors, Inspection
177. Fuel Injectors, Installation
178. DIESEL FUEL FILTERS
179. Filter Replacement, Models With A Water Separator
180. Filter Replacement, Models Without A Water Separator
181. Filter For The Fuel Injection Pump, Model PE4A
182. REMOVE AIR FROM THE FUEL SYSTEM
183. Throttle Linkage, Adjustment
184. Idle Speed, Adjustment
185. Check The Elements For The Cold Start Aid System
186. ENGINE SPECIFICATIONS
187. TORQUE SPECIFICATIONS
188. THE LPG FUEL SYSTEM (IMPCO CA 50, CA 100)
189. GENERAL
190. DESCRIPTION
191. Fuel Tank
192. Fuel Filter And Fuel Valve Unit
193. Vaporizer
194. The IMPCO CA 100 Carbureto
195. IMPCO CA 50 Carburetor
196. The Governor (GM Engines Only)
197. Governor With Electronic Controller
198. REPAIRS
199. LPG TANK
200. Removal
201. Installation
202. REPLACE THE HOSES
203. HYDROSTATIC RELIEF VALVE
204. Removal and Installation
205. FILTER UNIT
206. Replacement Of the Fuel Filter Element
207. Replacement of the Diaphragm and Fuel Valve
208. VAPORIZER
209. Removal
210. Disassembly
211. Cleaning
212. Inspection
213. Assembly
214. Installation
215. CARBURETOR (IMPCO CA 100)
216. Removal
217. Disassembly
218. Cleaning
219. Assembly
220. Installation
221. CARBURETER (IMPCO CA 50)
222. Removal
223. Disassembly
224. Cleaning
225. Inspection
226. Assembly (See FIGURE 26.)
227. Installation
228. CHECKS AND ADJUSTMENTS
229. CHECK THE FILTER UNIT
230. CHECK THE VAPORIZER
231. Pressure Reducer Valve
232. Vapor Valve
233. ADJUST THE CARBURETOR
234. Idle Mixture
235. Idle Speed
236. Power Mixture
237. ADJUST THE GOVERNOR (GM Engines Only)
238. Main Adjusting Screw
239. Secondary Adjusting Screw
240. AISAN Governor
241. Adjustment, AISAN Governor
242. TROUBLESHOOTING
243. INTRODUCTION
244. GENERAL
245. DESCRIPTION
246. REPAIRS
247. COUNTERWEIGHT
248. Removal
249. Installation
250. MUFFLER
251. Removal
252. Installation
253. RADIATOR AND COOLANT SYSTEM
254. Removal
255. Installation
256. OVERHEAD GUARD
257. Removal And Installation
258. OPERATOR RESTRAINT SYSTEM
259. ENGINE REMOVAL AND INSTALLATION
260. Removal of the Engine and Transmission
261. Installation of the Engine and Transmission
262. FUEL AND HYDRAULIC TANKS
263. Inspection
264. Repairs, Small Leaks
265. Repairs, Large Leaks
266. Cleaning
267. Steam Method Of Cleaning
268. Chemical Solution Method of Cleaning
269. Additional Preparations For Repair
270. SAFETY LABELS
271. Cab Replacement
272. Window Replacement
273. Windshield Wipers and Heater
274. INTRODUCTION
275. GENERAL
276. DESCRIPTION
277. REPAIRS
278. REMOVAL
279. CLEANING
280. INSPECTION
281. ASSEMBLY
282. TROUBLESHOOTING
283. SPECIFICATIONS
284. INTRODUCTION
285. DESCRIPTION
286. GENERAL
287. REPAIRS
288. STEERING AXLE
289. Removal
290. Installation
291. STEERING CYLINDER
292. Removal
293. Service
294. Installation
295. Removal
296. Installation
297. SPINDLES
298. Removal
299. Installation
300. CHECKS AND ADJUSTMENTS
301. REMOVE THE AIR FROM THE STEERING SYSTEM
302. SET THE PRESSURE RELIEF VALVE
303. S/H1.25-1.75XL (S/H25-35XL) and H2.00-3.00XL (H40-60XL)
304. H2.00-3.00J (H40-60J) WITH OIL CLUTCH TRANSMISSION
305. H2.00-3.00J (H40-60J) With Powershift Transmission
306. TROUBLESHOOTING
307. INTRODUCTION
308. GENERAL
309. DESCRIPTION
310. OPERATION
311. Lift Section
312. Tilt Section
313. Relief Valve
314. SOLENOID VALVE FOR AUXILIARY FUNCTION
315. Operation
316. REPAIRS
317. MAIN CONTROL VALVE
318. Removal and Disassembly
319. Cleaning and Inspection
320. Assembly
321. Installation
322. SOLENOID VALVE FOR AUXILIARY FUNCTION
323. Removal and Disassembly
324. Assembly and Installation
325. CHECKS AND ADJUSTMENTS
326. PRESSURE RELIEF VALVES
327. Primary Relief Valve
328. Seconday Relief Valve
329. CONTROL LEVER ARRANGEMENT
330. TROUBLESHOOTING
331. SPECIFICATIONS
332. COOLING SYSTEM
333. INTRODUCTION
334. DESCRIPTION
335. RADIATOR
336. RADIATOR CAP
337. THERMOSTAT
338. WATER PUMP
339. FAN AND FAN SHROUD
340. REPAIRS
341. COOLING SYSTEM CHECKS
342. Exhaust Leaks
343. RADIATOR
344. Cleaning The Radiator
345. Drain The Cooling System
346. Fill The Cooling System
347. WATER PUMP
348. THERMOSTAT
349. FAN AND FAN SHROUD
350. TROUBLESHOOTING
351. _2
351.1. COOLING SYSTEM
351.2. REPAIRS
351.3. TROUBLESHOOTING
351.4. LIFT TRUCK WEIGHTS
351.5. ENGINE SPECIFICATIONS
351.6. ENGINE ELECTRICAL SPECIFICATIONS
351.7. HYDRAULIC SPECIFICATIONS
351.8. CAPACITIES
351.9. LIFT TRUCK TRAVEL SPEEDS
351.10. TIRE SPECIFICATIONS
351.11. MAST SPEEDS (Early A177 Units)
351.12. MAST SPEEDS (Later A177 Units)
351.13. MAST SPEEDS (B177 and C177 with Mazda M4-121G or Isuzu 240 Engines)
351.14. MAST SPEEDS (C177 with GM 4-181 or Isuzu 4JB1 Engines)
351.15. TORQUE SPECIFICATIONS
351.16. TORQUE SPECIFICATIONS
351.17. THE CARBURETOR, (MAZDA M4-121G ENGINE)
351.18. SPECIFICATIONS
351.19. TROUBLESHOOTING
352.
352.1. INTRODUCTION
352.2. DESCRIPTION AND OPERATION
353.
353.1. INTRODUCTION
353.2. REPAIRS
353.3. CHECKS AND ADJUSTMENTS
353.4. TROUBLESHOOTING
353.5. TROUBLESHOOTING, PRESSURE TESTS
354.
354.1. THE STEERING SYSTEM
354.2. TROUBLESHOOTING
355.
355.1. INTRODUCTION
355.2. SERVICE BRAKES AND PARKING BRAKE
355.3. CHECKS AND ADJUSTMENTS
355.4. TORQUE SPECIFICATIONS
355.5. TROUBLESHOOTING
356.
356.1. INTRODUCTION
356.2. CHECKS AND ADJUSTMENTS
356.3. TROUBLESHOOTING
357.
357.1. INTRODUCTION
357.2. REPAIRS
357.3. CHECKS AND ADJUSTMENTS
357.4. TROUBLESHOOTING
358.
358.1. INTRODUCTION
358.2. REPAIRS
358.3. CHECKS AND ADJUSTMENTS
358.4. TROUBLESHOOTING
359.
359.1. INTRODUCTION
359.2. CHECKS AND ADJUSTMENTS
359.3. TROBLESHOOTING
360.
360.1. INTRODUCTION
360.2. REPAIRS
360.3. TROUBLESHOOTING
361.
361.1. INTRODUCTION
361.2. DESCRIPTION
361.3. CHECKS AND ADJUSTMENTS
361.4. REPLACEMENT
361.5. SPECIFICATIONS
361.6. TROUBLESHOOTING
362.
362.1. ELECTRICAL WARNING DEVICES
363.
363.1. SAFETY PROCEDURES WHEN WORKING NEAR THE MAST
363.2. LIFT CYLINDERS
363.3. REPAIRS
363.4. LIFT CYLINDERS FOR VISTA MASTS
363.5. CHECKS AND ADJUSTMENTS
363.6. TROUBLESHOOTING
363.7. SPECIFICATIONS
364.
364.1. INTRODUCTION
364.2. VISTA TWO-STAGE MAST
364.3. VISTA FREE-LIFT MAST
364.4. VISTA THREE-STAGE MAST
364.5. VISTA FOUR-STAGE MAST
365.
365.1. VISTA MAST, REPAIR
365.2. CHECKS AND ADJUSTMENTS
365.3. TROUBLESHOOTING
366.
366.1. INTRODUCTION
366.2. TABLE 1. BOLTS AND SCREWS
366.3. TABLE 2. STUDS AND NUTS
366.4. TABLE 3. TORQUE NUTS

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