Hyster C001 (H1.25-1.75XL) Service Manual

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Hyster C001 (H1.25-1.75XL) Service Manual

$30.00

Type Of Manual: Service Manual
Number of Pages: 528
Size: 12.1MB
Format: PDF

Category: Hyster Service Manual PDF

Model List:
- C001 (H1.25-1.75XL)

1. INTRODUCTION
2. General
3. Removal of The Transmission
4. Installation of the Transmission
5. REPAIRS
6. Torque Converter
7. Front Cover and Oil Pump
8. Clutch Assemblies
9. Differential
10. Control Valve
11. CHECKS AND ADJUSTMENTS
12. Stall Test
13. Adjusting the Direction Control Linkage
14. Adjusting the Brake and Inching Pedals
15. Checking the Oil Pressures
16. SPECIFICATIONS
17. TROUBLESHOOTING
18. MAZDA M4-121G ENGINE
19. GENERAL
20. DESCRIPTION
21. REMOVAL AND INSTALLATION OF THE ENGINE
22. CYLINDER HEAD AND VALVE MECHANISM
23. Cylinder Head, Removal
24. Cylinder Head, Inspection and Repairs
25. Rocker Arm Assembly
26. Valve Guides
27. Valve Seats
28. Valve Springs
29. Cylinder Head, Installation
30. TIMING GEAR CASE, REMOVAL
31. TIMING GEAR CASE, INSTALLATION
32. CAMSHAFT
33. Removal
34. Inspection
35. Cam Followers, Inspection
36. Installation
37. CRANKSHAFT AND MAIN BEARINGS
38. Crankshaft, Removal
39. Crankshaft, Inspection And Repair
40. Main Bearings
41. Crankshaft, Installation
42. PISTONS AND CONNECTING RODS
43. Removal
44. Disassembly
45. Pistons, Inspection And Repair
46. Piston Rings
47. Piston Pin and Bushing
48. Connecting Rods and Bearings, Inspection
49. Pistons and Connecting Rods, Assembly
50. Pistons and Connecting Rods, Installation
51. CYLINDER BLOCK AND CYLINDER LINERS
52. Cylinder Block, Repairs
53. Cylinder Liners
54. DISTRIBUTOR
55. Removal
56. Installation
57. OIL PUMP
58. Removal
59. Repairs
60. Installation
61. GOVERNOR
62. Description
63. Removal
64. Disassembly
65. Assembly
66. Installation
67. COOLANT PUMP
68. Removal
69. Disassembly and Repair
70. Assembly
71. Installation
72. FLYWHEEL
73. Repairs
74. Installation
75. CHECKS AND ADJUSTMENTS
76. ADJUST THE VALVES
77. ADJUST THE THROTTLE LINKAGE
78. ENGINE SPECIFICATIONS
79. ENGINE SPECIFICATIONS
80. Engine Data
81. Cooling System
82. Cylinder Head and Valve Mechanism
83. Camshaft
84. Timing Gear
85. Camshaft
86. Connecting Rods
87. Cylinder Liners
88. Pistons
89. Lubrication System
90. Fuel Pump
91. TORQUE SPECIFICATIONS
92. TROUBLESHOOTING
93. INTRODUCTION
94. GENERAL
95. DESCRIPTION
96. FUEL SYSTEM
97. Description
98. Operation, Fuel Injection Pump, Model VE
99. Operation, Fuel Injection Pump, Model PE4A
100. Pneumatic Governor For Fuel Injection Pump, Model PE4A
101. Inlet Manifold For Fuel Injection Pump, Model PE4A
102. REPAIRS
103. FUEL INJECTION PUMP (ALL MODELS)
104. Removal
105. Installation
106. REMOVAL AND INSTALLATION OF THE ENGINE
107. CYLINDER HEAD AND VALVE MECHANISM
108. Cylinder Head, Removal
109. Valve Guides, Replacement
110. Cylinder Head, Inspection And Repair
111. Combustion Chamber Plugs, Inspection And Repair
112. Combustion Chamber Plugs, Installation
113. Valves, Inspection And Repair
114. Valve Seat, Inspection
115. Valve Seat, Removal
116. Valve Seat, Installation
117. Valve Spring, Inspection
118. Rocker Arms, Inspection And Assembly
119. Installation Of The Cylinder Head
120. TIMING GEAR CASE
121. Removal
122. Installation
123. CAMSHAFT
124. Removal
125. Inspection
126. Camshaft Bearings
127. Cam Followers
128. CAMSHAFT, INSTALLATION
129. CRANKSHAFT AND MAIN BEARINGS
130. Crankshaft, Removal
131. Crankshaft, Inspection And Repair
132. Main Bearings
133. Pilot Bearing
134. Crankshaft, Installation
135. FLYWHEEL AND RING GEAR, H2.003.20XM (H4065XM)
136. Flywheel, Removal
137. Ring Gear, Replacement
138. Flywheel, Installation
139. PISTONS AND CONNECTING RODS
140. Pistons And Connecting Rods, Removal
141. Disassembly
142. Pistons, Inspection And Repair
143. Piston Rings, Inspection And Repair
144. Piston Pins, Inspection And Repair
145. Connecting Rods, Inspection And Repair
146. Pistons And Connecting Rods, Assembly And Installation
147. CYLINDER BLOCK AND CYLINDER LINERS
148. Cylinder Liners, Inspection
149. Replacement Of A Cylinder Liner
150. LUBRICATION SYSTEM
151. Oil Pump, Removal And Disassembly
152. Oil Pump, Inspection
153. Oil Pump, Assembly And Installation
154. Oil Filter
155. COOLING SYSTEM
156. Coolant Pump, Removal
157. Coolant Pump, Disassembly
158. Coolant Pump, Assembly And Installation
159. Thermostat, Replacement
160. CHECKS AND ADJUSTMENTS
161. VALVE CLEARANCE ADJUSTMENT
162. CHECK THE TIMING OF THE FUEL INJECTION PUMP, MODEL VE
163. CHECK THE TIMING OF THE FUEL INJECTION PUMP, MODEL PE4A
164. FUEL INJECTORS
165. Fuel Injectors, Removal
166. Fuel Injectors, Inspection
167. Fuel Injectors, Installation
168. DIESEL FUEL FILTERS
169. Filter Replacement, Models With A Water Separator
170. Filter Replacement, Models Without A Water Separator
171. Filter For The Fuel Injection Pump, Model PE4A
172. REMOVE AIR FROM THE FUEL SYSTEM
173. Throttle Linkage, Adjustment
174. Idle Speed, Adjustment
175. Check The Elements For The Cold Start Aid System
176. ENGINE SPECIFICATIONS
177. TORQUE SPECIFICATIONS
178. THE LPG FUEL SYSTEM (IMPCO CA 50, CA 100)
179. GENERAL
180. DESCRIPTION
181. Fuel Tank
182. Fuel Filter And Fuel Valve Unit
183. Vaporizer
184. The IMPCO CA 100 Carbureto
185. IMPCO CA 50 Carburetor
186. The Governor (GM Engines Only)
187. Governor With Electronic Controller
188. REPAIRS
189. LPG TANK
190. Removal
191. Installation
192. REPLACE THE HOSES
193. HYDROSTATIC RELIEF VALVE
194. Removal and Installation
195. FILTER UNIT
196. Replacement Of the Fuel Filter Element
197. Replacement of the Diaphragm and Fuel Valve
198. VAPORIZER
199. Removal
200. Disassembly
201. Cleaning
202. Inspection
203. Assembly
204. Installation
205. CARBURETOR (IMPCO CA 100)
206. Removal
207. Disassembly
208. Cleaning
209. Assembly
210. Installation
211. CARBURETER (IMPCO CA 50)
212. Removal
213. Disassembly
214. Cleaning
215. Inspection
216. Assembly (See FIGURE 26.)
217. Installation
218. CHECKS AND ADJUSTMENTS
219. CHECK THE FILTER UNIT
220. CHECK THE VAPORIZER
221. Pressure Reducer Valve
222. Vapor Valve
223. ADJUST THE CARBURETOR
224. Idle Mixture
225. Idle Speed
226. Power Mixture
227. ADJUST THE GOVERNOR (GM Engines Only)
228. Main Adjusting Screw
229. Secondary Adjusting Screw
230. AISAN Governor
231. Adjustment, AISAN Governor
232. TROUBLESHOOTING
233. INTRODUCTION
234. GENERAL
235. DESCRIPTION
236. REPAIRS
237. COUNTERWEIGHT
238. Removal
239. Installation
240. OVERHEAD GUARD
241. Removal
242. Installation
243. OPERATOR RESTRAINT SYSTEM
244. Removal
245. Installation (Engine Only)
246. Installation (Engine and Transmission)
247. RADIATOR AND MUFFLER
248. Removal and Installation
249. FUEL AND HYDRAULIC TANKS
250. Inspection
251. Repairs
252. LABEL REPLACEMENT
253. INTRODUCTION
254. General
255. DESCRIPTION AND OPERATION
256. General
257. Torque Converter
258. Description
259. Operation
260. Clutch Assemblies
261. Description
262. Operation
263. Hydraulic System
264. General
265. Oil Pump and Front Cover
266. Torque Converter Regulator
267. Oil Cooler By-Pass
268. Control Valve
269. General
270. Differential
271. Oil Flow Diagrams
272. Neutral
273. Forward
274. Forward-Inching
275. Reverse
276. INTRODUCTION
277. DESCRIPTION
278. GENERAL
279. REPAIRS
280. STEERING AXLE
281. Removal
282. Installation
283. STEERING CYLINDER
284. Removal
285. Service
286. Installation
287. Removal
288. Installation
289. SPINDLES
290. Removal
291. Installation
292. CHECKS AND ADJUSTMENTS
293. REMOVE THE AIR FROM THE STEERING SYSTEM
294. SET THE PRESSURE RELIEF VALVE
295. S/H1.25-1.75XL (S/H25-35XL) and H2.00-3.00XL (H40-60XL)
296. H2.00-3.00J (H40-60J) WITH OIL CLUTCH TRANSMISSION
297. H2.00-3.00J (H40-60J) With Powershift Transmission
298. TROUBLESHOOTING
299. INTRODUCTION
300. GENERAL
301. DESCRIPTION
302. OPERATION
303. REPAIRS
304. STEERING WHEEL AND COLUMN ASSEMBLY
305. TYPE A STEERING COLUMN ASSEMBLY
306. Removal And Disassembly
307. Assembly And Installation
308. TYPE A STEERING COLUMN
309. TYPE A STEERING COLUMN
310. TYPE B STEERING COLUMN
311. Removal And Disassembly
312. Assembly And Installation
313. TYPE B STEERING COLUMN
314. Disassembly of Steering Control Unit
315. Cleaning of Steering Control Unit
316. Assembly of Steering Control Unit
317. CHECKS AND ADJUSTMENTS
318. REMOVE AIR FROM THE SYSTEM
319. TROUBLESHOOTING
320. INTRODUCTION
321. GENERAL
322. DESCRIPTION
323. OPERATION
324. Lift Section
325. Tilt Section
326. Relief Valve
327. SOLENOID VALVE FOR AUXILIARY FUNCTION
328. Operation
329. REPAIRS
330. MAIN CONTROL VALVE
331. Removal and Disassembly
332. Cleaning and Inspection
333. Assembly
334. Installation
335. SOLENOID VALVE FOR AUXILIARY FUNCTION
336. Removal and Disassembly
337. Assembly and Installation
338. CHECKS AND ADJUSTMENTS
339. PRESSURE RELIEF VALVES
340. Primary Relief Valve
341. Seconday Relief Valve
342. CONTROL LEVER ARRANGEMENT
343. TROUBLESHOOTING
344. SPECIFICATIONS
345. COOLING SYSTEM
346. INTRODUCTION
347. DESCRIPTION
348. RADIATOR
349. RADIATOR CAP
350. THERMOSTAT
351. WATER PUMP
352. FAN AND FAN SHROUD
353. REPAIRS
354. COOLING SYSTEM CHECKS
355. Exhaust Leaks
356. RADIATOR
357. Cleaning The Radiator
358. Drain The Cooling System
359. Fill The Cooling System
360. WATER PUMP
361. THERMOSTAT
362. FAN AND FAN SHROUD
363. TROUBLESHOOTING
364. THE CARBURETOR, (MAZDA M4-121G ENGINE)
365. DESCRIPTION
366. REPAIRS, CARBURETOR
367. Removal
368. Cleaning
369. Inspection
370. Assembly
371. Installation
372. CHECKS AND ADJUSTMENTS
373. Carburetor, Idle Speed And Mixture Adjustment
374. Adjust The Governor
375. ADJUST THE THROTTLE LINKAGE
376. SPECIFICATIONS
377. TROUBLESHOOTING
378.
378.1. INTRODUCTION
378.2. DESCRIPTION AND OPERATION
379.
379.1. INTRODUCTION
379.2. REPAIRS
379.3. CHECKS AND ADJUSTMENTS
379.4. TROUBLESHOOTING
379.5. TROUBLESHOOTING, PRESSURE TESTS
380.
380.1. INTRODUCTION
380.2. REPAIRS
380.3. TROUBLESHOOTING
381.
381.1. INTRODUCTION
381.2. REPAIRS
381.3. CHECKS AND ADJUSTMENTS
381.4. TROUBLESHOOTING
382.
382.1. INTRODUCTION
382.2. CHECKS AND ADJUSTMENTS
382.3. TROUBLESHOOTING
383.
383.1. INTRODUCTION
383.2. REPAIRS
383.3. CHECKS AND ADJUSTMENTS
383.4. TROUBLESHOOTING
384.
384.1. INTRODUCTION
384.2. CHECKS AND ADJUSTMENTS
384.3. TROBLESHOOTING
385.
385.1. INTRODUCTION
385.2. REPAIRS
385.3. TROUBLESHOOTING
386.
386.1. INTRODUCTION
386.2. DESCRIPTION
386.3. CHECKS AND ADJUSTMENTS
386.4. REPLACEMENT
386.5. SPECIFICATIONS
386.6. TROUBLESHOOTING
387.
387.1. ELECTRICAL WARNING DEVICES
388.
388.1. SAFETY PROCEDURES WHEN WORKING NEAR THE MAST
388.2. LIFT CYLINDERS
388.3. REPAIRS
388.4. LIFT CYLINDERS FOR VISTA MASTS
388.5. CHECKS AND ADJUSTMENTS
388.6. TROUBLESHOOTING
388.7. SPECIFICATIONS
389.
389.1. INTRODUCTION
389.2. VISTA TWO-STAGE MAST
389.3. VISTA FREE-LIFT MAST
389.4. VISTA THREE-STAGE MAST
389.5. VISTA FOUR-STAGE MAST
390.
390.1. VISTA MAST, REPAIR
390.2. CHECKS AND ADJUSTMENTS
390.3. TROUBLESHOOTING
391.
392.
392.1. INTRODUCTION
392.2. TABLE 1. BOLTS AND SCREWS
392.3. TABLE 2. STUDS AND NUTS
392.4. TABLE 3. TORQUE NUTS
392.5. TABLE 4. TORQUE NUTS WITH NYLON INSERT
392.6. TABLE 5. TORQUE VALUES FOR INCH FASTENERS
392.7. TABLE 6. TORQUE VALUES FOR METRIC FASTENERS
393.
393.1. PERIODIC MAINTENANCE

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