Hyster D003 (H30-60H) Service Manual - Image 2

Hyster D003 (H30-60H) Service Manual - Image 3

Hyster D003 (H30-60H) Service Manual - Image 4

Hyster D003 (H30-60H) Service Manual - Image 5

Hyster D003 (H30-60H) Service Manual

$30.00

Type Of Manual: Service Manual
Number of Pages: 394
Size: 14.3MB
Format: PDF

Category: Hyster Service Manual PDF

Model List:
- D003 (H30-60H)

1. COOLING SYSTEM
2. INTRODUCTION
3. DESCRIPTION
4. RADIATOR
5. RADIATOR CAP
6. THERMOSTAT
7. WATER PUMP
8. FAN AND FAN SHROUD
9. REPAIRS
10. COOLING SYSTEM CHECKS
11. Exhaust Leaks
12. RADIATOR
13. Cleaning The Radiator
14. Drain The Cooling System
15. Fill The Cooling System
16. WATER PUMP
17. THERMOSTAT
18. FAN AND FAN SHROUD
19. TROUBLESHOOTING
20.
20.1. INTRODUCTION
20.1.1. GENERAL
20.1.2. DESCRIPTION
20.2. REPAIRS
20.2.1. REMOVAL
20.2.2. DISASSEMBLY
20.2.3. CLEANING
20.2.4. ASSEMBLY
20.2.4.1. Tilt Cylinders for the XM and XMS Models
20.2.4.2. Tilt Cylinders with O-Ring or Single Lip Seals
20.2.4.3. Tilt Cylinders for H700-800A and Early Model H700-920B
20.2.5. INSTALLATION
20.2.5.1. Tilt Cylinders with Chevron Packing
20.3. CHECKS AND ADJUSTMENTS
20.3.1. CHECK THE TILT CYLINDERS FOR LEAKS
20.3.2. ADJUST THE TILT CYLINDER STROKE AND THE MAST TILT ANGLE
20.4. TROUBLESHOOTING
21.
21.1. SAFETY PROCEDURES WHEN WORKING NEAR THE MAST
21.1.1. SAFETY PROCEDURES WHEN WORKING NEAR THE MAST
21.2. LIFT CYLINDERS
21.2.1. GENERAL
21.2.2. DESCRIPTION
21.2.2.1. Lowering Control Valve
21.2.2.2. Cylinders (General)
21.2.2.3. Cylinders (H520-620B,H700-800A)
21.2.2.4. Cylinders (H360-460B)
21.2.2.5. Cylinders (Two-Speed)
21.3. REPAIRS
21.3.1. REMOVAL OF THE LIFT CYLINDER WITHOUT REMOVING THE MAST
21.3.1.1. Standard Masts with the Main Lift Cylinder Fastened to the Crossmember of the Inner Mast
21.3.1.2. Standard and Full Free-Lift Masts with the Lift Cylinder to a Crosshead
21.3.1.3. Masts that have Two Cylinders, A Main Lift Cylinder and a Free-Lift Cylinder
21.3.2. DISASSEMBLY
21.3.3. ASSEMBLY
21.3.4. INSTALLATION OF THE LIFT CYLINDER IN THE MAST
21.3.4.1. Standard Masts with the Main Lift Cylinder Fastened to the Crossmember of the Inner Mast
21.3.4.2. Standard and Full-Free-Lift Masts with the Lift Cylinder Fastened to a Crosshead
21.3.5. CHEVRON PACKING
21.4. LIFT CYLINDERS FOR VISTA MASTS
21.4.1. DESCRIPTION
21.4.1.1. Lowering Control Valve
21.4.2. REMOVAL
21.4.3. DISASSEMBLY
21.4.4. ASSEMBLY
21.4.5. INSTALLATION
21.4.5.1. Main Lift Cylinders
21.4.5.2. Free-Lift Cylinders
21.5. CHECKS AND ADJUSTMENTS
21.5.1. CHECK FOR LEAKS IN LIFT SYSTEM
21.6. TROUBLESHOOTING
21.7. SPECIFICATIONS
22. Service Manual
22.1. INTRODUCTION
22.2. GENERAL
22.3. UNIT NAMEPLATE
22.4. SERIAL NUMBER DATA
22.5. SYSTEM DESIGN SPECIFICATIONS
22.6. SERVICE AND MAINTENANCE INSTRUCTIONS
22.7. TROUBLESHOOTING
22.8. SYSTEM REPAIR INSTRUCTIONS
22.9. SAFETY PRECAUTIONS
22.10. OPERATING THE TRUCK
22.11. SPECIFICATIONS
22.12. GENERAL
22.13. TROUBLESHOOTING
22.14. GENERAL
22.15. SafeGuard MAINTENANCE AND TUNE-UP INSTRUCTIONS
22.16. SafeGuard MAINTENANCE
22.17. SafeGuard MAINTENANCE PROCEDURES
22.18. TUNE-UP SPECIFICATIONS
22.19. TUNE-UP PROCEDURES
22.20. FUEL SYSTEMS
22.21. GASOLINE GUEL SYSTEM
22.22. SYSTEM DESCRIPTION
22.23. FUEL TANK, FILTER AND PUMP
22.24. CARBURETOR
22.25. GOVERNOR
22.26. CHECKS AND ADJUSTMENTS
22.27. LPG FUEL SYSTEM
22.28. SYSTEM DESCRIPTION
22.29. FUEL TANK, FILTER AND HYDROSTATIC RELIEF VALVE
22.30. MAGNETIC SHUT-OFF VALVE AND PRESSURE SWITCH
22.31. VAPORIZER-REGULATOR
22.32. CARBURETOR AND GOVERNOR
22.33. CHECKS AND ADJUSTMENTS
22.34. DIESEL FUEL SYSTEM
22.35. SYSTEM DESCRIPTION
22.36. FUEL TANK, FILTERS AND LIFT PUMP
22.37. INJECTION PUMP WITH HYDRAULIC GOVERNOR
22.38. FUEL INJECTORS
22.39. THERMOSTART SYSTEM
22.40. INSPECTION REQUIREMENTS
22.41. CHECKS AND ADJUSTMENTS
22.42. ELECTRICAL SYSTEM
22.43. BATTERY
22.44. CRANKING CIRCUIT
22.45. IGNITION CIRCUIT
22.46. CHARGING CIRCUIT
22.47. MECHANICAL LOCKOUT IGNITION SWITCH
22.48. GUAGES, METERS, WARNING LIGHT AND SWITCHES
22.49. INSPECTION REQUIREMENTS
22.50. CHECKS AND ADJUSTMENTS
22.51. STEERING SYSTEM
22.52. SYSTEM DESCRIPTION
22.53. HYDRAULIC PUMP AND FLOW DIVIDER
22.54. STEERING HANDPUMP
22.55. STEERING CONTROL VALVE
22.56. STEERING CYLINDER
22.57. WHEEL HUBS AND SPINDLES
22.58. TIE RODS AND STEERING AXLE
22.59. INSPECTION REQUIREMENTS
22.60. CHECKS AND ADJUSTMENTS
22.61. HOIST SYSTEM
22.62. SYSTEM DESRIPTION
22.63. MAIN CONTROL VALVE
22.64. CONTROL LINKAGE
22.65. HOIST CYLINDERS
22.66. UPRIGHT ASSEMBLY
22.67. TILT CYLINDERS
22.68. LOAD ARMS AND CARRIAGE
22.69. INSPECTION REQUIREMENTS
22.70. CHECKS AND ADJUSTMENTS
22.71. BRAKE SYSTEM
22.72. SYSTEM DESCRIPTION
22.73. BRAKE SHOE ASSEMBLY
22.74. WHEEL CYLINDER AND MASTER CYLINDER
22.75. PARKING BRAKE
22.76. INSPECTION REQUIREMENTS
22.77. CHECKS AND ADJUSTMENTS
22.78. TRANSMISSION AND DIFFERENTIAL
22.79. POWERSHIFT TRANSMISSION AND TORQUE CONVERTER
22.80. DESCRIPTIONS
22.81. REPAIRS
22.82. INSPECTION REQUIREMENTS
22.83. CHECKS AND ADJUSTMENTS
22.84. OIL CLUTCH TRANSMISSION
22.85. TRANSMISSION
22.86. CLUTCH AND LINKAGE
22.87. INSPECTION REQUIREMENTS
22.88. CHECKS AND ADJUSTMENTS
22.89. DIFFERENTIAL
22.90. DESCRIPTION
22.91. REPAIRS
22.92. DRIVE AXLES AND DRIVE WHEELS
22.93. DRIVE AXLES
22.94. DRIVE WHEELS
22.95. INSPECTION REQUIREMENTS
22.96. ENGINES
22.97. FORD 4-172 ENGINE
22.98. ENGINE DESCRIPTION
22.99. ENGINE IDENTIFICATION
22.100. COOLING SYSTEM
22.101. EXHAUST SYSTEM
22.102. FLYWHEEL, STARTER RING GEAR, AND FLYWHEEL HOUSING
22.103. CYLINDER HEAD AND VALVES
22.104. OIL PAN AND OIL PUMP
22.105. TIMING GEAR COVER AND PTO GEARS
22.106. CAMSHAFT AND CAMSHAFT GEAR
22.107. CRANKSHAFT
22.108. PISTONS AND CONNECTING RODS
22.109. ENGINE INSTALLATION
22.110. ENGINE BREAK-IN
22.111. INSPECTION REQUIREMENTS
22.112. PERKINS 4.203 ENGINE
22.113. ENGINE DESCRIPTION
22.114. COOLING SYSTEM
22.115. EXHAUST SYSTEM
22.116. ENGINE REMOVAL
22.117. FLYWHEEL, STARTER RING GEAR AND FLYWHEEL HOUSING
22.118. CYLINDER HEAD AND VALVES
22.119. OIL PAN AND OIL PUMP
22.120. TIMING GEARS AND CAMSHAFT
22.121. CAMSHAFT AND BEARINGS
22.122. PISTONS AND CONNECTING RODS
22.123. CYLINDER LINERS
22.124. ENGINE INSTALLATION
22.125. INSPECTION REQUIREMENTS
22.126. FRAME AND COUNTERWEIGHT
22.127. DESCRIPTION
22.128. REMOVAL
22.129. INSTALLATION
22.130. OVERHEAD GUARD
22.131. PAINTING INSTRUCTIONS
22.132. DECAL INSTALLATION

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