Hyster F003 (H2.00-3.00JS) Service Manual

Hyster F003 (H2.00-3.00JS) Service Manual - Image 2

Hyster F003 (H2.00-3.00JS) Service Manual - Image 3

Hyster F003 (H2.00-3.00JS) Service Manual - Image 4

Hyster F003 (H2.00-3.00JS) Service Manual - Image 5

Hyster F003 (H2.00-3.00JS) Service Manual

$30.00

Type Of Manual: Service Manual
Number of Pages: 523
Size: 12.0MB
Format: PDF

Category: Hyster Service Manual PDF

Model List:
- F003 (H2.00-3.00JS)

1. INTRODUCTION
2. GENERAL
3. DESCRIPTION
4. REMOVAL AND INSTALLATION OF THE ENGINE
5. CYLINDER HEAD AND MECHANISM
6. Cylinder Head, Removal
7. Cylinder Head, Disassembly
8. Cleaning And Inspection
9. Valve And Valve Seats
10. Studs For The Rocker Arms
11. Hydraulic Valve Lifters, Replacement
12. Hydraulic Valve Lifters, Cleaning And Inspection
13. Cylinder Head, Assembly
14. Cylinder Head, Installation
15. Rocker Arm Cover, Installation
16. TIMING GEAR COVER
17. Removal
18. Installation
19. CAMSHAFT
20. Removal
21. Inspection
22. Camshaft Bearings, Removal
23. Camshaft Bearings, Installation
24. DISTRIBUTOR
25. Removal
26. Installation
27. LUBRICATION SYSTEM
28. Oil Sump, Removal
29. Oil Sump, Installation
30. Oil Pump, Removal
31. Oil Pump, Disassembly and Repair
32. Oil Pump, Assembly
33. Oil Pump, Installation
34. PISTON AND CONNECTING ROD ASSEMBLIES
35. Connecting Rod Bearings, Replacement
36. Piston And Connecting Rod Assemblies, Removal
37. Disassembly
38. Piston, Cleaning And Inspection
39. Cylinder Bores, Inspection And Repair
40. Piston Rings
41. Assembly
42. Piston And Connecting Rod Assemblies, Installation
43. CRANKSHAFT
44. Main Bearings, Replacement
45. Oil Seal For The Rear Main Bearing, Replacement (GM 4-181 and 3.0L Only)
46. Oil Seal For The Rear Main Bearing, Replacement (Engines That Have A Two-Piece Oil Seal)
47. Crankshaft, Removal
48. Inspection and Repair
49. How To Check The Clearance Between The Main Bearings And Their Journals
50. Installation
51. FLYWHEEL AND FLYWHEEL HOUSING
52. Flywheel, Removal
53. Ring Gear, Replacement
54. Flywheel, Installation
55. COOLING SYSTEM
56. Coolant Pump
57. Fan Drive
58. Viscous Fan Drive
59. ENGINE SPECIFICATIONS
60. ENGINE DATA
61. CYLINDER HEAD
62. HYDRAULIC VALVE LIFTER
63. CAMSHAFT
64. PISTONS
65. CYLINDER BORE
66. CRANKSHAFT
67. CONNECTING RODS
68. COOLING SYSTEM
69. LUBRICATION SYSTEM
70. TORQUE SPECIFICATIONS
71. INTRODUCTION
72. GENERAL
73. DESCRIPTION
74. REPAIRS
75. GENERAL
76. REMOVAL AND DISASSEMBLY (Type A)
77. CLEANING
78. ASSEMBLY (Type A)
79. REMOVAL AND DISAASSEMBLY (Type B)
80. CLEANING
81. ASSEMBLY (Type B)
82. INSTALLATION (Type A and Type B)
83. CHECKS AND ADJUSTMENTS
84. GENERAL
85. CHECK THE ALTERNATOR FOR LOW OUTPUT (Type A or Type B)
86. CHECK THE ALTERNATOR FOR HIGH OUTPUT (Type A or Type B)
87. CHECK THE CIRCUIT FOR THE BRUSHES
88. Delco Alternators
89. Motorola Alternators
90. CHECK THE DIODES
91. CHECK THE DIODE BRIDGE
92. Delco and LeeceNeville Alternators
93. Motorola Alternators
94. CHECK THE FIELD WINDING FOR THE ROTOR
95. CHECK THE WINDINGS IN THE STATOR
96. CHECK THE VOLTAGE REGULATOR
97. TROUBLESHOOTING
98. INTRODUCTION
99. GENERAL
100. DESCRIPTION
101. OPERATION
102. The Float System
103. The Idle System
104. The Main Metering System (GM 6-250)
105. The Power System (GM 6-250)
106. The Accelerator Pump System
107. Choke System
108. REPAIRS
109. REMOVAL
110. DISASSEMBLY
111. Cleaning
112. ASSEMBLY
113. INSTALLATION
114. GOVERNOR (ELECTONIC) (IMPCO Type) (Later Units)
115. GOVERNOR (PNEUMATIC) (Early Units)
116. CHECKS AND ADJUSTMENTS
117. GENERAL
118. ADJUST THE CHOKE CONTROL
119. ADJUST THE IDLE SPEED
120. ADJSUT THE IDLE MIXTURE
121. ADJUST THE FAST IDLE
122. ADJUST THE THROTTLE LINKAGE,(Later Models)
123. ADJUST THE THROTTLE LINKAGE,(Early Models)
124. GOVERNOR (IMPCO Type) (Later GM 4-153 and 4-181 Engines Only)
125. Check the Governor
126. GOVERNOR (AISAN Type) (Early GM Engines Only)
127. Adjustments
128. GOVERNOR (HOOF Type) (Early GM Engines Only)
129. Adjust the Governor
130. TROUBLESHOOTING
131. THE LPG FUEL SYSTEM (IMPCO CA 50, CA 100)
132. GENERAL
133. DESCRIPTION
134. Fuel Tank
135. Fuel Filter And Fuel Valve Unit
136. Vaporizer
137. The IMPCO CA 100 Carbureto
138. IMPCO CA 50 Carburetor
139. The Governor (GM Engines Only)
140. Governor With Electronic Controller
141. REPAIRS
142. LPG TANK
143. Removal
144. Installation
145. REPLACE THE HOSES
146. HYDROSTATIC RELIEF VALVE
147. Removal and Installation
148. FILTER UNIT
149. Replacement Of the Fuel Filter Element
150. Replacement of the Diaphragm and Fuel Valve
151. VAPORIZER
152. Removal
153. Disassembly
154. Cleaning
155. Inspection
156. Assembly
157. Installation
158. CARBURETOR (IMPCO CA 100)
159. Removal
160. Disassembly
161. Cleaning
162. Assembly
163. Installation
164. CARBURETER (IMPCO CA 50)
165. Removal
166. Disassembly
167. Cleaning
168. Inspection
169. Assembly (See FIGURE 26.)
170. Installation
171. CHECKS AND ADJUSTMENTS
172. CHECK THE FILTER UNIT
173. CHECK THE VAPORIZER
174. Pressure Reducer Valve
175. Vapor Valve
176. ADJUST THE CARBURETOR
177. Idle Mixture
178. Idle Speed
179. Power Mixture
180. ADJUST THE GOVERNOR (GM Engines Only)
181. Main Adjusting Screw
182. Secondary Adjusting Screw
183. AISAN Governor
184. Adjustment, AISAN Governor
185. TROUBLESHOOTING
186. INTRODUCTION
187. General
188. Description
189. DISASSEMBLY AND ASSEMBLY
190. Overhead Guard
191. Hood and Seat Removal
192. Counterweight
193. Engine and Transmission
194. REPAIRS
195. Fuel and Hydraulic Tanks
196. Decal Replacement
197. INTRODUCTION
198. GENERAL
199. DESCRIPTION AND OPERATION
200. REPAIRS
201. REMOVAL
202. INSPECTION
203. INSTALLATION
204. ADJUSTMENTS
205. ADJUSTING THE HEIGHT OF THE CLUTCH PEDAL
206. ADJUSTING THE CLEARANCE BETWEEN THE RELEASE BEARING AND THE PRESSURE PLATE LEVERS
207. TROUBLESHOOTING
208. INTRODUCTION
209. General
210. REPAIRS
211. REMOVAL
212. DISASSEMBLY
213. CLEANING
214. INSPECTION
215. ASSEMBLY
216. Assembling the Control Valve
217. Assembling the Differential
218. Assembling the Transmission
219. Installation
220. MONOTROL Pedal
221. CHECKS AND ADJUSTMENTS
222. Checking the MONOTROL Pedal for Leakage
223. MONOTROL Pedal
224. Stall Test
225. Checking the Oil Pressures
226. MONOTROL Pressure
227. Clutch Apply Pressure
228. Inching Spool Operation
229. Torque Converter and Oil Cooler Pressure
230. CHECKING THE POWERSHIFT ELECTRICAL CIRCUIT
231. CHECKING THE CIRCUIT FOR THE DIRECTION CONTROL LEVER
232. ADJUSTING THE OIL SUMP TUBE
233. TROUBLESHOOTING
234. Pressure Tests
235. Troubleshooting the Differential
236. INTRODUCTION
237. GENERAL
238. DESCRIPTION
239. REPAIRS
240. REMOVAL
241. DISASSEMBLY
242. CLEANING
243. INSPECTION
244. ASSEMBLY
245. INSTALLATION
246. TROUBLESHOOTING
247. SPECIFICATIONS
248. INTRODUCTION
249. GENERAL
250. DESCRIPTION
251. REPAIRS
252. DISASSEMBLY
253. CLEANING
254. ASSEMBLY
255. TROUBLESHOOTING
256. INTRODUCTION
257. DESCRIPTION
258. GENERAL
259. REPAIRS
260. STEERING AXLE
261. Removal
262. Installation
263. STEERING CYLINDER
264. Removal
265. Service
266. Installation
267. Removal
268. Installation
269. SPINDLES
270. Removal
271. Installation
272. CHECKS AND ADJUSTMENTS
273. REMOVE THE AIR FROM THE STEERING SYSTEM
274. SET THE PRESSURE RELIEF VALVE
275. S/H1.25-1.75XL (S/H25-35XL) and H2.00-3.00XL (H40-60XL)
276. H2.00-3.00J (H40-60J) WITH OIL CLUTCH TRANSMISSION
277. H2.00-3.00J (H40-60J) With Powershift Transmission
278. TROUBLESHOOTING
279. INTRODUCTION
280. GENERAL
281. DESCRIPTION
282. OPERATION
283. REPAIRS
284. STEERING WHEEL AND COLUMN ASSEMBLY
285. TYPE A STEERING COLUMN ASSEMBLY
286. Removal And Disassembly
287. Assembly And Installation
288. TYPE A STEERING COLUMN
289. TYPE A STEERING COLUMN
290. TYPE B STEERING COLUMN
291. Removal And Disassembly
292. Assembly And Installation
293. TYPE B STEERING COLUMN
294. Disassembly of Steering Control Unit
295. Cleaning of Steering Control Unit
296. Assembly of Steering Control Unit
297. CHECKS AND ADJUSTMENTS
298. REMOVE AIR FROM THE SYSTEM
299. TROUBLESHOOTING
300. INTRODUCTION
301. GENERAL
302. DESCRIPTION
303. REPAIRS
304. REMOVAL AND DISASSEMBLY
305. CLEANING
306. ASSEMBLY
307. CHECKS AND ADJUSTMENTS
308. INTRODUCTION
309. GENERAL
310. DESCRIPTION AND OPERATION
311. REPAIRS
312. REMOVAL AND DISASSEMBLY
313. CLEANING
314. INSPECTION
315. ASSEMBLY
316. CHECKS AND ADJUSTMENTS
317. BRAKE SHOES
318. Parking Brake
319. Seat Actuated Park Brake, J4060AS
320. Removing The Air From The Brake System
321. TROUBLESHOOTING
322. INTRODUCTION
323. GENERAL
324. DESCRIPTION
325. REPAIRS
326. REMOVAL AND DISASSEMBLY
327. CLEANING
328. INSPECTION
329. ASSEMBLY AND INSTALLATION
330. TROUBLESHOOTING
331. GENERAL
332. INTRODUCTION
333. DESCRIPTION
334. OPERATION
335. Flow Control Valve
336. Relief Valve
337. REPAIRS
338. REMOVAL
339. DISASSEMBLY
340. CLEANING
341. INSPECTION
342. ASSEMBLY
343. INSTALLATION
344. CHECKS AND ADUSTMENTS
345. CHECK THE OUTPUT OF THE PUMP
346. CHECK FOR AIR IN THE HYDRAULIC SYSTEM
347. TROUBLESHOOTING
348. INTRODUCTION
349. General
350. Description
351. Hydraulic Control Valve
352. REPAIRS
353. Disassembly
354. Cleaning
355. Inspection
356. Assembly
357. CHECKS AND ADJUSTMENT
358. Relief Valve
359. TROUBLESHOOTING
360. INTRODUCTION
361. General
362. Description
363. Removal
364. Installation
365. CYLINDER HEAD AND VALVE MECHANISM
366. Cylinder Head
367. Removal
368. Repairs
369. Installation
370. Valve Guides
371. Valve Mechanism
372. Valve Springs
373. Rocker Arm Assembly
374. LUBRICATION
375. Oil Pump
376. Removal and Disassembly
377. Repairs
378. Assembly and Installation
379. Relief Valve
380. TIMING GEAR CASE AND CAMSHAFT
381. Timing Gear Cover
382. Removal
383. Installation
384. Idle Gears
385. Removal
386. Installation
387. Camshaft Gear and Camshaft
388. Removal
389. Installation
390. Fuel Pump Gear
391. Removal
392. Installation
393. Timing Gear Case
394. Removal
395. Installation
396. CRANKSHAFT AND MAIN BEARINGS
397. Removal
398. Installation
399. PISTONS AND PISTON RODS
400. Removal
401. Disassembly
402. Repairs
403. Assembly
404. Installation
405. CYLINDER LINERS
406. Removal
407. Installation
408. FLYWHEEL AND FLYWHEEL HOUSING
409. Removal
410. Installation
411. FUEL PUMP
412. Removal
413. Installation
414. FUEL INJECTION PUMP
415. Removal
416. Installation
417. FUEL INJECTORS
418. Installation
419. COOLING SYSTEM
420. Thermostat
421. Removal
422. Installation
423. Water Pump
424. Removal
425. Assembly
426. CHECKS AND ADJUSTMENTS
427. Removing Air From The Fuel System
428. Fuel Injection Pump
429. Valve Clearance Adjustment
430. Adjusting The Throttle Linkage
431. TROUBLESHOOTING
432. SPECIFICATIONS
433. COOLING SYSTEM
434. INTRODUCTION
435. DESCRIPTION
436. RADIATOR
437. RADIATOR CAP
438. THERMOSTAT
439. WATER PUMP
440. FAN AND FAN SHROUD
441. REPAIRS
442. COOLING SYSTEM CHECKS
443. Exhaust Leaks
444. RADIATOR
445. Cleaning The Radiator
446. Drain The Cooling System
447. Fill The Cooling System
448. WATER PUMP
449. THERMOSTAT
450. FAN AND FAN SHROUD
451. TROUBLESHOOTING
452.
452.1. INTRODUCTION
452.2. REPAIRS
452.3. CHECKS AND ADJUSTMENTS
452.4. TROUBLESHOOTING
453.
453.1. INTRODUCTION
453.2. REPAIRS
453.3. CHECKS AND ADJUSTMENTS
453.4. TROUBLESHOOTING
454.
454.1. HIGH ENERGY IGNITION (HEI)
454.2. REPAIRS
454.3. SPECIFICATIONS

Rate this product