Hyster F005 (H3.50-5.00XL) Service Manual

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Hyster F005 (H3.50-5.00XL) Service Manual - Image 3

Hyster F005 (H3.50-5.00XL) Service Manual - Image 4

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Hyster F005 (H3.50-5.00XL) Service Manual

$30.00

Type Of Manual: Service Manual
Number of Pages: 740
Size: 22.1MB
Format: PDF

Category: Hyster Service Manual PDF

Model List:
- F005 (H3.50-5.00XL)

1. INTRODUCTION
2. GENERAL
3. DESCRIPTION
4. REPAIRS
5. GENERAL
6. REMOVAL AND DISASSEMBLY (Type A)
7. CLEANING
8. ASSEMBLY (Type A)
9. REMOVAL AND DISAASSEMBLY (Type B)
10. CLEANING
11. ASSEMBLY (Type B)
12. INSTALLATION (Type A and Type B)
13. CHECKS AND ADJUSTMENTS
14. GENERAL
15. CHECK THE ALTERNATOR FOR LOW OUTPUT (Type A or Type B)
16. CHECK THE ALTERNATOR FOR HIGH OUTPUT (Type A or Type B)
17. CHECK THE CIRCUIT FOR THE BRUSHES
18. Delco Alternators
19. Motorola Alternators
20. CHECK THE DIODES
21. CHECK THE DIODE BRIDGE
22. Delco and LeeceNeville Alternators
23. Motorola Alternators
24. CHECK THE FIELD WINDING FOR THE ROTOR
25. CHECK THE WINDINGS IN THE STATOR
26. CHECK THE VOLTAGE REGULATOR
27. TROUBLESHOOTING
28. THE FRAME
29. GENERAL
30. DESCRIPTION
31. REPAIRS
32. COUNTERWEIGHT
33. Removal
34. COUNTERWEIGHT
35. Installation
36. Removal
37. Installation
38. OVERHEAD GUARD
39. Removal
40. Installation
41. OPERATOR RESTRAINT SYSTEM
42. RADIATOR
43. Removal
44. Installation
45. EXHAUST SYSTEM
46. Muffler Replacement
47. Removal
48. Installation
49. FUEL AND HYDRAULIC TANKS
50. Inspection
51. Repairs, Small Leaks
52. Repairs, Large Leaks
53. Cleaning
54. Other Methods Of Preparation For Repair
55. SAFETY LABELS
56. Cab Repalacement
57. Window Repalcement
58. Windshield Wipers, Heater and Fan
59. Material Specifications For Cab Windows
60. Cab Heater Hoses
61. INTRODUCTION
62. GENERAL
63. DESCRIPTION
64. OPERATION
65. REPAIRS
66. STEERING WHEEL AND COLUMN ASSEMBLY
67. TYPE A STEERING COLUMN ASSEMBLY
68. Removal And Disassembly
69. Assembly And Installation
70. TYPE A STEERING COLUMN
71. TYPE A STEERING COLUMN
72. TYPE B STEERING COLUMN
73. Removal And Disassembly
74. Assembly And Installation
75. TYPE B STEERING COLUMN
76. Disassembly of Steering Control Unit
77. Cleaning of Steering Control Unit
78. Assembly of Steering Control Unit
79. CHECKS AND ADJUSTMENTS
80. REMOVE AIR FROM THE SYSTEM
81. TROUBLESHOOTING
82. INTRODUCTION
83. DESCRIPTION
84. OPERATION
85. Flow Control Valve
86. Relief Valve
87. REPAIRS
88. REMOVAL
89. DISASSEMBLY
90. CLEANING
91. INSPECTION
92. ASSEMBLY
93. INSTALLATION
94. CHECKS AND ADUSTMENTS
95. CHECK THE OUTPUT OF THE PUMP
96. CHECK FOR AIR IN THE HYDRAULIC SYSTEM
97. TROUBLESHOOTING
98. INTRODUCTION
99. GENERAL
100. DESCRIPTION
101. OPERATION
102. Lift Section
103. Tilt Section
104. Relief Valve
105. SOLENOID VALVE FOR AUXILIARY FUNCTION
106. Operation
107. REPAIRS
108. MAIN CONTROL VALVE
109. Removal and Disassembly
110. Cleaning and Inspection
111. Assembly
112. Installation
113. SOLENOID VALVE FOR AUXILIARY FUNCTION
114. Removal and Disassembly
115. Assembly and Installation
116. CHECKS AND ADJUSTMENTS
117. PRESSURE RELIEF VALVES
118. Primary Relief Valve
119. Seconday Relief Valve
120. CONTROL LEVER ARRANGEMENT
121. TROUBLESHOOTING
122. SPECIFICATIONS
123. INTRODUCTION
124. GENERAL
125. DESCRIPTION
126. ENGINE SERIAL NUMBER CODES
127. REMOVAL AND INSTALLATION
128. CYLINDER HEAD
129. Removal
130. Installation
131. Cylinder Head Repairs
132. OIL PUMP
133. Removal
134. Disassembly
135. Inspection
136. Assembly
137. Installation
138. RELIEF VALVE
139. TIMING GEAR CASE AND TIMING GEARS
140. Removal
141. Installation
142. PISTONS AND CONNECTING RODS
143. Removal
144. Disassembly
145. Inspection
146. Assembly
147. Installation
148. CRANKSHAFT AND MAIN BEARINGS
149. Removal
150. Inspection
151. Assembly
152. CAMSHAFT AND CAM FOLLOWERS
153. Removal
154. Inspection
155. Assembly
156. FLYWHEEL AND FLYWHEEL HOUSING
157. Removal
158. Repairs
159. Installation
160. STEERING PUMP DRIVE
161. Removal
162. Installation
163. PCV VALVE
164. FUEL SYSTEM
165. FUEL PUMP
166. Removal
167. Disassembly
168. Assembly
169. Installation
170. FUEL INJECTION PUMP
171. Removal
172. Repairs
173. Installation
174. FUEL INJECTORS
175. Removal
176. Repairs
177. Installation
178. COLD START AID
179. Description
180. Removal
181. Installation
182. COOLING SYSTEM
183. THERMOSTAT
184. Removal
185. Inspection
186. Installation
187. WATER PUMP
188. Removal
189. Disassembly
190. Assembly
191. Installation
192. CHECKS AND ADJUSTMENTS
193. CHECKING THE INJECTORS
194. Repairs
195. Installation
196. REMOVING AIR FROM THE FUEL SYSTEM
197. CHECKING THE TIMING MARKS
198. Method A
199. Method B
200. CHECKING THE TIMING ANGLE OF THE FUEL INJECTION PUMP WITH THE SPECIAL TOOL
201. VALVE CLEARANCE ADJUSTMENT
202. ADJUSTING THE THROTTLE LINKAGE
203. TROUBLESHOOTING
204. SPECIFICATIONS
205. TORQUE SPECIFICATIONS
206. PERKINS DIESEL ENGINES, SERIES 1000
207. GENERAL
208. GENERAL SAFETY RULES
209. Viton Seals
210. DESCRIPTION
211. Engine Serial Number Codes
212. Engine Data
213. 4 ENGINE
214. 4T ENGINE
215. 6 ENGINE
216. 6T ENGINE
217. REMOVAL AND INSTALLATION
218. CYLINDER HEAD ASSEMBLY
219. VALVE COVER
220. Removal
221. Installation
222. ROCKER ARM ASSEMBLY
223. Removal
224. Installation
225. Disassembly
226. Inspection
227. Assembly
228. VALVE CLEARANCE ADJUSTMENTS
229. Four Cylinder Engines
230. Six Cylinder Engines
231. VALVE SPRINGS
232. CYLINDER HEAD ASSEMBLY
233. Removal
234. Installation
235. VALVES AND VALVE SPRINGS
236. Removal
237. Inspection
238. Installation
239. VALVE GUIDES
240. Inspection
241. Removal
242. Installation
243. CYLINDER HEAD AND VALVE SEATS
244. Inspection
245. Repair
246. Installation Of New Valve Seats
247. PISTON AND CONNECTING ROD ASSEMBLIES
248. ROD BEARINGS
249. Removal
250. Installation
251. PISTON AND CONNECTING ROD ASSEMBLY
252. Service Note
253. Removal
254. Installation
255. PISTON RINGS
256. Removal
257. Inspection
258. Installation
259. PISTON AND CONNECTING ROD
260. Disassembly
261. Inspection
262. Installation
263. PISTON COOLING JETS
264. Removal
265. Installation
266. CRANKSHAFT ASSEMBLY
267. GENERAL
268. CRANKSHAFT PULLEY
269. Removal, Engines AA and AB
270. Installation, Engines AA and AB
271. Removal, Engines YA and YB
272. Installation, Engines YA and YB
273. REAR OIL SEAL
274. Replacement
275. MAIN BEARINGS
276. Removal
277. Installation
278. THRUST WASHERS
279. Check The Axial Movement Of The Crankshaft
280. Removal
281. Installation
282. CRANKSHAFT
283. Removal
284. Inspection
285. Installation
286. TIMING CASE AND TIMING GEARS
287. GENERAL
288. TIMING CASE COVER
289. Removal
290. Installation
291. FRONT OIL SEAL
292. Removal
293. Installation
294. IDLER GEAR AND HUB
295. Removal
296. Installation
297. GEAR FOR THE FUEL INJECTION PUMP OR THE CAMSHAFT GEAR
298. Removal
299. Installation
300. CRANKSHAFT GEAR
301. Removal
302. Installation
303. TIMING CASE
304. Removal
305. Installation
306. CAMSHAFT AND TAPPETS
307. Removal
308. Installation
309. ENGINE BLOCK ASSEMBLY
310. DESCRIPTION
311. ENGINE BLOCK
312. Disassembly
313. Inspection
314. Assembly
315. CYLINDER LINER
316. Inspection
317. Hone
318. Removal
319. Installation
320. TURBOCHARGER, ENGINES AB AND YB
321. GENERAL
322. Removal
323. Installation
324. Clean The Impeller And Compressor Housing
325. LUBRICATION SYSTEM
326. GENERAL
327. OIL FILTER, REPLACEMENT
328. OIL SUMP
329. Removal
330. Installation
331. OIL PUMP
332. Removal
333. Inspection
334. Installation
335. RELIEF VALVE
336. Removal
337. Disassembly
338. Inspection
339. Installation
340. FUEL SYSTEM
341. DESCRIPTION
342. CAV FUEL INJECTION PUMP
343. Removal
344. Installation
345. CAV FUEL INJECTION PUMP, CHECKS AND ADJUSTMENTS
346. Timing Gear Marks
347. How To Set Number 1 Piston To TDC On The Compression Stroke
348. Check The Valve Timing
349. Check The Timing Of The Fuel Injection Pump
350. Check The Timing Mark Of The Fuel Injection Pump
351. Check The Engine Timing Mark
352. REMOVE AIR FROM THE FUEL SYSTEM
353. Fuel Injection Pump With Vent Tube
354. Fuel Injection Pump With Vent Screw
355. FUEL FILTER (REPLACEMENT)
356. FUEL INJECTORS
357. Removal
358. Inspection
359. Installation
360. FUEL PUMP
361. Removal
362. Disassembly
363. Assembly
364. Installation
365. Test
366. COOLING SYSTEM
367. GENERAL
368. THERMOSTAT
369. Replacement
370. COOLANT PUMP
371. Removal
372. Disassembly
373. Assembly
374. Installation
375. FAN AND FAN DRIVE
376. Removal
377. Disassembly
378. Assembly
379. Installation
380. OIL COOLER
381. Removal, Engine AB
382. Removal, Engines YA and YB
383. Disassembly And Assembly
384. Installation, Engine AB
385. Installation, Engines YA and YB
386. ByPass Valve, Oil Cooler
387. FLYWHEEL AND FLYWHEEL HOUSING
388. GENERAL
389. FLYWHEEL
390. Removal
391. Ring Gear (Replacement)
392. Installation
393. FLYWHEEL HOUSING
394. Removal
395. Installation
396. ELECTRICAL EQUIPMENT
397. DRIVE BELTS
398. ALTERNATOR
399. STARTER MOTOR
400. Removal
401. Installation
402. COLD START AID
403. AIR COMPRESSOR, ENGINES YA AND YB
404. GENERAL
405. Air Compressor, Removal, WABCO
406. Compressor Drive, Inspection
407. Air Compressor, Installation, WABCO
408. Compressor Drive, Disassembly, WABCO
409. Compressor Drive, Assembly, WABCO
410. Air Compressor, Removal, BENDIX
411. Air Compressor, Installation, BENDIX
412. Compressor Drive, Disassembly, BENDIX
413. Compressor Drive, Assembly, BENDIX
414. ENGINE SPECIFICATIONS
415. CYLINDER HEAD ASSEMBLY
416. Cylinder Head
417. Valve Guides
418. Inlet Valves
419. Exhaust Valves
420. Double Valve Springs To Outer
421. Double Valve Springs To Inner
422. Single Valve Springs
423. Tappets
424. Rocker Arm Shaft
425. Rocker Arms And Bushings
426. PISTON AND CONNECTING RODS
427. Pistons, Engines AA And YA
428. Pistons, Engines AB And YB
429. Piston Rings, Engines AA And YA
430. Piston Rings, Engines AB And YB
431. Connecting Rods, Engines AB And YB
432. Connecting Rods, Engines AB And YB
433. Piston Pins, Engines AA And YA
434. Piston Pins, Engines AB and YB
435. Small End Bushings, Engines AA And YA
436. Small End Bushings, Engines AB And YB
437. Connecting Rod Bearings, Engines AA And YA
438. Connecting Rod Bearings, Engines AB And YB
439. Piston Cooling Jets, Engines AB And YB
440. CRANKSHAFT ASSEMBLY
441. Crankshaft
442. Crankshaft Heat Treatment
443. Crankshaft Overhaul
444. Main Bearings
445. Crankshaft Thrust Washers
446. TIMING CASE AND DRIVE ASSEMBLY
447. Camshaft
448. Camshaft Thrust Washer
449. Camshaft Gear
450. Gear For Fuel Injection Pump
451. Crankshaft Gear
452. Idler Gear And Hub
453. ENGINE BLOCK ASSEMBLY
454. Engine Block
455. Cylinder Liners
456. TURBOCHARGER
457. LUBRICATION SYSTEM
458. Oil Pump, Engines AA And AB
459. Oil Pump, Engines YA And YB
460. Relief Valve
461. Oil Filter
462. FUEL SYSTEM
463. Cav Fuel Injection Pump
464. FUEL INJECTORS
465. Fuel Pump, Engines AA And AB
466. Fuel Pump, Engines YA And YB
467. Fuel Filter
468. COOLING SYSTEM
469. Coolant Pump
470. Thermostat
471. Fan Drive Housing
472. FLYWHEEL AND HOUSING
473. Limits for flywheel run out and alignment (total indicator reading).
474. ELECTRICAL EQUIPMENT
475. Alternator

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