Hyster Four-Speed Powershift Transmission Description And Operation (HR 36000) Maintenance And Repair

Hyster Four-Speed Powershift Transmission Description And Operation (HR 36000) Maintenance And Repair - Image 2

Hyster Four-Speed Powershift Transmission Description And Operation (HR 36000) Maintenance And Repair - Image 3

Hyster Four-Speed Powershift Transmission Description And Operation (HR 36000) Maintenance And Repair - Image 4

Hyster Four-Speed Powershift Transmission Description And Operation (HR 36000) Maintenance And Repair - Image 5

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hyster four speed powershift transmission description and operation hr 36000 maintenance and repair 3

Hyster Four-Speed Powershift Transmission Description And Operation (HR 36000) Maintenance And Repair

$30.00

Type Of Manual: Maintenance And Repair
Number of Pages: 608
Size: 18.6MB
Format: PDF

Category: Hyster Service Manual PDF

Model List:
- Four-Speed Powershift Transmission Description And Operation (HR 36000)

1. RM0634-(03-2005)-UK-EN_2
1.1. Four-Speed Powershift Transmission
1.2. Safety Precautions Maintenance and Repair
1.3. General
1.4. Automatic Powershift Control
1.5. Transmission Control System
1.6. Transmission Control Lever
1.7. Mechanical Description and Operation
1.8. General
1.9. Torque Converter
1.10. Description
1.11. Operation
1.12. Clutch Assemblies
1.13. Description
1.14. Operation
1.15. Transmission Operation in Neutral
1.16. Input Shaft, Forward Shaft, and Clutch Assembly
1.17. Description
1.18. Operation
1.19. Reverse, Second-Speed, and First-Speed Shaft and Clutch Assembli
1.20. Description
1.21. Operation
1.22. Third-Speed Shaft, Gear, and Clutch Assembly
1.23. Description
1.24. Operation
1.25. Fourth-Speed Shaft and Clutch
1.26. Description
1.27. Operation
1.28. Output Shaft
1.29. Description
1.30. Operation
1.31. Hydraulic Description and Operation
1.32. Sump, Filter, and Pump
1.33. Transmission Charge Pump
1.34. Pressure Regulator Valve
1.35. Relief Valve
1.36. Transmission Control Valve
1.37. Solenoid Valves
1.38. Direction Spools
1.39. Range Spools
1.40. Modulator Valves
1.41. Table 1. Solenoid Controls
2. RM0635-(06-2007)-UK-EN_2
2.1. Four-Speed Powershift Transmission
2.2. Safety Precautions Maintenance and Repair
2.3. General
2.4. Torque Converter Repair
2.5. Torque Converter, Remove
2.6. Torque Converter, Disassemble
2.7. Clean and Inspect
2.8. Torque Converter, Assemble
2.9. Torque Converter (Turbine) Housing, Disassemble
2.10. Relief Valve for Lube Pressure, Disassemble and Assemble
2.11. Oil Sealing Rings Sleeve, Replace
2.12. Torque Converter Housing, Assemble
2.13. Torque Converter, Install
2.14. Transmission Repair
2.15. Remove, Transmission Only
2.16. Transmission and Engine Assembly, Remove
2.17. Transmission, Disassemble
2.18. Output Shaft, Disassemble and Assemble
2.19. Fourth-Speed Shaft, Disassemble and Assemble
2.20. Third-Speed Shaft, Disassemble and Assemble
2.21. Forward Shaft and Clutch, Disassemble and Assemble
2.22. Reverse and Second-Speed Shaft and Clutch, Disassemble and Assem
2.23. First-Speed Shaft and Clutch, Disassemble and Assemble
2.24. Input Shaft, Disassemble and Assemble
2.25. Speed Sensor, Install
2.26. Transmission, Clean and Inspect
2.27. Transmission, Assemble
2.28. Control Valve
2.29. Clean and Inspect
2.30. Assemble and Install
2.31. Install, Transmission
2.32. Install, Transmission and Engine Assembly
2.33. Clean Oil System of Transmission After Major Repair
2.34. Automatic Powershift Control (APC 100)
2.35. Functional Description
2.36. Transmission Control Lever
2.37. First-Speed Shaft Bearings Adjustment
2.38. Torque Converter Stall Speed Check
2.39. Transmission Oil Pressures Check
2.40. Clutch Pressures Check
2.41. Torque Converter (Torque Converter Regulator) Oil Pressure Check
2.42. Troubleshooting
2.43. Transmission Controller (APC 100)
2.44. Table 1. Flange Nut Torque
2.45. Table 2. APC 100 Control Module (Pin Connections)
2.46. Table 3. Hobbs Gear Selector Connections
2.47. Table 4. Example Torque Values at Dimensions Shown
2.48. Table 5. Transmission Pressures
3. RM0047-(10-2011)-UK-EN
3.1. Planetary Gear Axle
3.2. Safety Precautions Maintenance and Repair
3.3. General
3.4. Description
3.5. Operation
3.6. Planetary Gear Axle Repair
3.7. Disassemble
3.8. Planetary Axle, Disassemble
3.9. Assemble and Install
3.10. Planetary Axle, Assemble
3.11. Torque Specifications
3.12. Troubleshooting
3.13. Table 1. Axle-to-Frame Fasteners
3.14. Table 2. Standard Torque Values for Axle Fasteners
3.15. Table 3. Drive Wheel Nut Torque
4. RM0046-(11-2014)-UK-EN_2
5. RM0231-(01-2016)-UK-EN_2
5.1. General
6. RM0776-(10-2014)-UK-EN_2
7. RM0786-(07-2006)-UK-EN
7.1. Steering System YardMaster
7.2. Safety Precautions Maintenance and Repair
7.3. General
7.4. Description
7.5. Steering Control Unit Repair
7.6. Description
7.7. Operation
7.8. Load-Sensing Steering
7.9. Disassemble
7.10. Assemble
7.11. Install
7.12. Steering Axle Repair
7.13. Description
7.14. Install
7.15. Steering Cylinder Repair
7.16. Clean and Inspect
7.17. Assemble
7.18. Install
7.19. Hubs Repair
7.20. Install
7.21. Spindles Repair
7.22. Install
7.23. System Air Removal
7.24. Relief Valve Adjustment for Steering System
7.25. Antitipping Device Adjustment
7.26. Troubleshooting
8. RM0783-(01-2004)-UK-EN
8.1. Hydraulic System YardMaster
8.2. Safety Precautions Maintenance and Repair
8.3. Description
8.4. Main Hydraulic Tank
8.5. Main Hydraulic Pump
8.6. Description
8.7. Load Sensing Pressure
8.8. Main Pump Controller
8.9. LS Servo
8.10. LS Control Valve
8.11. Power Servo
8.12. Load Sensing Pressure LS1
8.13. Load Sensing Pressure LS2
8.14. Standby Pressure
8.15. Power Control Valve
8.16. Main Control Valve
8.17. Description
8.18. Adjustment
8.19. Relief Pressures
8.20. Flow Control Settings
8.21. Derricking Down Speed
8.22. Derricking Up Speed
8.23. Telescoping Speeds
8.24. Steering
8.25. Description
8.26. Pilot System
8.27. Pilot Pump
8.28. Telescoping Retract Control Valve
8.29. Engine Radiator Fan Motor
8.30. Manipulator Pressure Valve
8.31. Engine Accelerator System
8.32. Joystick
8.33. Hydraulic Cooling System
8.34. Description
8.35. Brake Oil Cooling System
8.36. Description
8.37. Bar Relief Valve
8.38. Service Brakes
8.39. Description
8.40. Parking Brake
8.41. Description
8.42. Table 1. Main Control Valve Torque Specifications
8.43. Table 2. Pressures in Relation to the Position of Solenoids and
9. RM0787-(11-2003)-UK-EN
9.1. Boom YardMaster
9.2. Safety Precautions Maintenance and Repair
9.3. Description and Operation
9.4. Hydraulic System
9.5. Derricking
9.6. Description
9.7. Derricking Up
9.8. Derricking Down
9.9. Holding Valve
9.10. Adjustments
9.11. Telescoping
9.12. Description
9.13. Telescoping Out (Extend)
9.14. Telescoping In (Retract)
9.15. Adjustments
9.16. Dampening
9.17. Description
9.18. Adjustment of the 4 bar ( 58 psi) Pressure Reducer
9.19. Boom Repair
9.20. Spreader
9.21. Install
9.22. Install
9.23. Dampening Cylinder
9.24. Install
9.25. Pivot Bearing
9.26. Removal
9.27. Install
9.28. Derricking Cylinder
9.29. Install
9.30. Disassemble
9.31. Clean, Inspect, and Repair
9.32. Assemble
9.33. Install
9.34. Telescoping Cylinder
9.35. Install
9.36. Shimming Key Clearance
9.37. Wear Pads
9.38. General
9.39. Side Wear Pads
9.40. Clean and Inspect
9.41. Install
9.42. Horizontal Front Wear Pads
9.43. Clean and Inspect
9.44. Install
9.45. Horizontal Rear Wear Pads
9.46. Clean and Inspect
9.47. Install
9.48. Hydraulic Cylinder Repair
9.49. General Inspection and Assembly Instructions
9.50. Derricking Cylinder
9.51. Disassembly
9.52. Clean and Inspect
9.53. Assemble
9.54. Telescoping Cylinder
9.55. Disassemble
9.56. Clean and Inspect
9.57. Assemble
9.58. Dampening Cylinder
9.59. Disassemble
9.60. Clean and Inspect
9.61. Assemble
10. RM0784-(03-2003)-UK-EN
10.1. Diagrams
10.2. Safety Precautions Maintenance and Repair
11. RM0780-(06-2005)-UK-EN
11.1. Periodic Maintenance YardMaster
11.2. Safety Precautions Maintenance and Repair
11.3. General
11.4. Serial Number Data
11.5. How to Move Disabled YardMaster
11.6. How to Tow YardMaster
11.7. How to Put YardMaster on Blocks
11.8. How to Raise Drive Tires
11.9. How to Raise Steering Tires
11.10. Maintenance Schedule
11.11. Daily Inspections
11.12. First Inspection After First 100 Hours of Operation
11.13. Periodic Maintenance Schedule
11.14. Boom Maintenance
11.15. Spreader Maintenance
11.16. PPM Spreader Maintenance
11.17. Maintenance Procedures Every 8 Hours or Daily
11.18. How to Make Checks With Engine Stopped
11.19. Tires and Wheels
11.20. Safety Labels
11.21. Fuel, Oil, or Coolant Leaks Check
11.22. Drive Belts
11.23. Battery
11.24. Engine Oil
11.25. Drain Water From Fuel Filter
11.26. Hydraulic System
11.27. Brake System Oil
11.28. Cooling System
11.29. Boom and Spreader
11.30. Hook, Winch, and Boom (HR45H)
11.31. How to Make Checks With Engine Running
11.32. Gauges, Indicator Lights, Horn, Circuit Breakers, and Relays
11.33. Air Filter
11.34. Air Conditioning
11.35. Control Levers and Pedals
11.36. Electrical System
11.37. Transmission Oil
11.38. Steering System
11.39. Service Brakes
11.40. Parking Brake
11.41. Engine Oil
11.42. Cooling System
11.43. Hydraulic System
11.44. Boom and Spreader Operation
11.45. Maintenance Procedures Every 50 Hours or Weekly
11.46. PPM Spreader
11.47. Rotator and Extension Transmissions
11.48. Rotator Motor
11.49. Rotator Assembly
11.50. Twist Locks
11.51. Wear Pads (Extension Beam)
11.52. Sideshift Cylinders
11.53. Maintenance Procedures Every 250 Hours or 6 Weeks
11.54. Engine Oil and Filter
11.55. Fuel Filter/Water Separator
11.56. Drive Belts
11.57. Steering Axle
11.58. Battery
11.59. Wheel Nuts
11.60. Winch Oil Level
11.61. Steering Axle Tie Rods and King Pins
11.62. Drive Shaft Joints
11.63. General Lubrication
11.64. ELME Spreader
11.65. Rotator and Extension Transmission
11.66. Rotator Assembly
11.67. Twist Locks
11.68. Maintenance Procedures Every 500 Hours or 3 Months
11.69. Air Filter
11.70. Hydraulic Oil Filters
11.71. Transmission Oil Filter
11.72. Differential and Wheel End Housings Oil
11.73. Hydraulic Tank Breather
11.74. Boom Horizontal Wear Pads
11.75. Boom Side Wear Pads
11.76. Sideshift Cylinder
11.77. Stop Cylinders (ELME Option)
11.78. ELME Sideshift Wear Pads
11.79. Wear Pads (Extension Beams)
11.80. Maintenance Procedures Every 1000 Hours or 6 Months
11.81. Coolant Filter
11.82. Hydraulic Accumulators
11.83. Brake Accumulator
11.84. Transmission Oil
11.85. Disc Brake
11.86. Inspect
11.87. Brake System Oil and Filter
11.88. Air Filter Primary Element
11.89. Hydraulic Tank Breather
11.90. PPM Spreader
11.91. Extension Beam Horizontal Pads
11.92. Extension Beam Side Wear Pads
11.93. Ring Gear Fixation Bolts
11.94. ELME Spreader
11.95. Wear Pads (Extension Cylinder)
11.96. Winch Oil
11.97. Pedals, Levers, Hinges, and Seat Rails (General Lubrication)
11.98. Maintenance Procedures Every 2000 Hours or Yearly
11.99. Engine Valve Adjustment
11.100. Hydraulic Relief Pressures
11.101. Counterweight Fixation
11.102. Load Sensing System
11.103. Door and Window Seals
11.104. Drive Axle and Differential Oil
11.105. Hydraulic Oil
11.106. Change Hydraulic Oil
11.107. Steer Wheel Hub Bearing Cavity
11.108. Brake System Oil and Filter
11.109. Rotor and Extension Transmission Fixation Bolts
11.110. Rotator and Extension Transmission Oil
11.111. Maintenance Procedures Every 6000 Hours or 2 Years
11.112. Engine Coolant
11.113. Vibration Damper
11.114. Twist Locks
11.115. Maintenance Procedures Every 8000 Hours
11.116. PPM Spreader
11.117. Wheel and Tire Replacement
11.118. Wheels, Remove
11.119. Remove Tire From Wheel
11.120. Install Tire on Wheel
11.121. Install Wheel in Tire
11.122. Add Air to Tires
11.123. Wheels, Install
11.124. General Maintenance
11.125. Spreader
11.126. Twist Locks
11.127. Rotator Assembly
11.128. How to Store YardMaster
11.129. Short-Term Storage
11.130. Long-Term Storage
11.131. How to Move YardMaster On Transport
11.132. Loading
11.133. Unloading
11.134. Preparation for Use
11.135. Preparation After Transport
11.136. Preparation After Storage
11.137. Table 1. Condition Check
11.138. Table 2. Fluid Level Check
11.139. Table 3. Checks With Engine Running
11.140. Table 4. Initial 100-Hour Inspection
11.141. Table 5. Inspect and Adjust
11.142. Table 6. Lubricate
11.143. Table 7. Change
11.144. Table 8. Inspect and Adjust
11.145. Table 9. Lubricate
11.146. Table 10. Initial 100-Hour Inspection
11.147. Table 11. Inspect and Adjust

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