Hyster H1.50-1.75XM, H2.00XMS Frame Maintenance And Repair

Hyster H1.50-1.75XM, H2.00XMS Frame Maintenance And Repair - Image 2

Hyster H1.50-1.75XM, H2.00XMS Frame Maintenance And Repair - Image 3

Hyster H1.50-1.75XM, H2.00XMS Frame Maintenance And Repair - Image 4

Hyster H1.50-1.75XM, H2.00XMS Frame Maintenance And Repair - Image 5

hyster h150 175xm h200xms frame maintenance and repair 2

hyster h150 175xm h200xms frame maintenance and repair 3

Hyster H1.50-1.75XM, H2.00XMS Frame Maintenance And Repair

$30.00

Type Of Manual: Maintenance And Repair
Number of Pages: 606
Size: 18.8MB
Format: PDF

Category: Hyster Service Manual PDF

Model List:
- H1.50-1.75XM, H2.00XMS Frame

1. _2
1.1. INTRODUCTION
1.1.1. GENERAL
1.1.2. DESCRIPTION
1.2. REPAIRS
1.2.1. OPERATOR MODULE
1.2.2. HOOD AND SIDE COVERS
1.2.3. OVERHEAD GUARD
1.2.4. COUNTERWEIGHT
1.2.5. EXHAUST SYSTEM
1.2.6. RADIATOR AND COOLING SYSTEM
1.2.7. OPERATOR RESTRAINT SYSTEM
1.2.8. FUEL AND HYDRAULIC TANK
1.2.9. SAFETY LABELS
2. _2
2.1. INTRODUCTION
2.1.1. GENERAL
2.1.2. DESCRIPTION
2.2. REPAIRS
2.2.1. REMOVAL AND INSTALLATION OF THE ENGINE
2.2.2. CYLINDER HEAD, CAMSHAFT AND VALVE MECHANISM
2.2.3. CRANKSHAFT AND MAIN BEARINGS
2.2.4. PISTONS AND CONNECTING RODS
2.2.5. CYLINDER BLOCK
2.2.6. OIL PUMP
2.2.7. COOLING SYSTEM
2.2.8. DISTRIBUTOR
2.2.9. FLYWHEEL AND RING GEAR, S/H2.003.20XM (S/H4065XM)
2.2.10. FLYWHEEL, S/H1.501.75XM, S/H2.00XMS (S/H2535XM, S/H40XMS)
2.2.11. CHECKS AND ADJUSTMENTS
2.2.12. ADJUST THE VALVES
2.2.13. CHECK THE COMPRESSION PRESSURE
2.3. ENGINE SPECIFICATIONS
2.4. TORQUE SPECIFICATIONS
3. _2
3.1. INTRODUCTION
3.1.1. DESCRIPTION
3.2. REPAIRS
3.2.1. CYLINDER HEAD, CAMSHAFT AND VALVE MECHANISM
3.2.2. CRANKSHAFT AND MAIN BEARINGS
3.2.3. PISTONS AND CONNECTING RODS
3.2.4. CYLINDER BLOCK
3.2.5. FLYWHEEL AND RING GEAR
3.3. CHECKS AND ADJUSTMENTS
3.3.1. ADJUST THE VALVES
3.3.2. CHECK THE COMPRESSION PRESSURE
3.4. ENGINE SPECIFICATIONS
3.5. TORQUE SPECIFICATIONS
3.6. TROUBLESHOOTING
4. _2
4.1. INTRODUCTION
4.1.1. GENERAL
4.1.2. DESCRIPTION
4.2. REPAIRS
4.2.1. REMOVAL AND INSTALLATION OF THE ENGINE
4.2.2. CYLINDER HEAD AND VALVE MECHANISM
4.2.3. TIMING GEARS
4.2.4. CAMSHAFT
4.2.5. CRANKSHAFT AND MAIN BEARINGS
4.2.6. PISTON AND CONNECTING RODS
4.2.7. CYLINDER BLOCK AND LINERS
4.2.8. LUBRICATION SYSTEM
4.2.9. COOLING SYSTEM
4.2.10. FUEL SYSTEM
4.2.11. FUEL INJECTION PUMP
4.2.12. FUEL FILTER
4.2.13. REMOVE AIR FROM THE FUEL SYSTEM
4.2.14. FUEL INJECTORS
4.2.15. FLYWHEEL
4.3. CHECKS AND ADJUSTMENTS
4.3.1. ADJUST THE VALVES
4.3.2. CHECK THE COMPRESSION PRESSURE
4.3.3. ADJUST THE THROTTLE LINKAGE
4.3.4. CHECK THE TIMING OF THE FUEL INJECTION PUMP
4.4. ENGINE SPECIFICATIONS
4.5. TORQUE SPECIFICATIONS
4.6. TROUBLESHOOTING
5. _2
6. _2
6.1. INTRODUCTION
6.1.1. GENERAL
6.1.2. DESCRIPTION AND OPERATION.
6.2. REPAIRS
6.2.1. REPLACEMENT OF THE HOSES
6.2.2. LPG TANK
6.2.3. HYDROSTATIC RELIEF VALVE
6.2.4. FILTER UNIT
6.2.5. VAPORIZER
6.2.6. CARBURETOR
6.2.7. SOLENOID VALVE
6.2.8. GOVERNOR
6.2.9. CHECK THE VAPORIZER
6.3. CHECKS AND ADJUSTMENTS
6.3.1. CHECK THE FILTER UNIT
6.3.2. ADJUST THE CARBURETOR
6.3.3. GOVERNOR
6.3.4. ADJUST THE THROTTLE LINKAGE, S/H2.003.20XM (S/H4065XM)
6.3.5. ADJUST THE THROTTLE LINKAGE, S/H1.501.75XM, S/H2.00XMS (S/H2535XM, H40XMS)
6.3.6. CHECK THE MONOTROL PEDAL
6.4. TROUBLESHOOTING
7. _2
7.1. INTRODUCTION
7.1.1. DESCRIPTION
7.1.2. GOVERNOR
7.2. REPAIRS
7.2.1. CARBURETOR
7.3. CHECKS AND ADJUSTMENTS
7.3.1. CARBURETOR
7.3.2. GOVERNOR
7.4. TROUBLESHOOTING
8. _2
8.1. INTRODUCTION
8.1.1. DESCRIPTION
8.1.2. FUEL TANK
8.1.3. HYDROSTATIC RELIEF VALVE
8.1.4. FUEL FILTER AND FUEL VALVE UNIT
8.1.5. VAPORIZER
8.1.6. CARBURETOR
8.1.7. GOVERNOR
8.1.8. INSTALLING NEW HOSES
8.2. CHECKS AND ADJUSTMENTS
8.2.1. CARBURETOR
8.2.2. GOVERNOR
8.2.3. ADJUST THE THROTTLE LINKAGE
8.3. TROUBLESHOOTING
8.3.1. LPG Fuel System
8.3.2. Safety Precautions Maintenance and Repair
8.3.3. General
8.3.4. Description and Operation
8.3.5. Hoses Replacement
8.3.6. LPG Tank Repair
8.3.7. Relief Valve Repair
8.3.8. Carburetor Repair
8.3.9. Fuel Injector Repair
8.3.10. Governor Repair
8.3.11. Regulator Repair
8.3.12. Oxygen Sensor Repair
8.3.13. Vacuum Switches Repair
8.3.14. Resistor Repair
8.3.15. Carburetor and New Regulator Adjustment
8.3.16. Governor Checks and Adjustments
8.3.17. Throttle Linkage Adjustment
8.3.18. MONOTROL Pedal Check
8.3.19. Check Engine Light
8.3.20. Troubleshooting
8.3.21. Table 1. Adjusting Screw
9. _2
9.1. INTRODUCTION
9.1.1. GENERAL
9.1.2. TORQUE CONVERTER
9.1.3. CLUTCH ASSEMBLIES
9.1.4. HYDRAULIC SYSTEM
9.1.5. CONTROL VALVE
9.1.6. MONOTROL PEDAL
9.1.7. DIRECTION CONTROL LEVER
9.1.8. DIFFERENTIAL
9.2. REPAIRS
9.2.1. TORQUE CONVERTER AND TRANSMISSION PUMP
9.2.2. CLUCTH ASSEMBLIES
9.2.3. DIFFERENTIAL
9.2.4. CONTROL VALVE
9.2.5. MONOTROL PEDAL
9.2.6. DIRECTION CONTROL LEVER
9.3. CHECKS AND ADJUSTMENTS
9.3.1. TORQUE CONVERTERS STALL TEST
9.3.2. TRANSMISSION PRESSURE TESTS
9.4. TROUBLESHOOTING
10. _2
10.1. INTRODUCTION
10.1.1. GENERAL
10.1.2. DESCRIPTION
10.2. REPAIRS
10.2.1. REMOVAL AND DISASSEMBLY
10.2.2. CLEANING AND INSPECTION
10.2.3. ASSEMBLY AND INSTALLATION
10.3. TROUBLESHOOTING
10.4. TORQUE SPECIFICATIONS
11. _2
11.1. STEERING CONTROL UNIT
11.1.1. GENERAL
11.1.2. DESCRIPTION
11.1.3. DISASSEMBLY AND INSPECTION
11.1.4. ASSEMBLY
11.2. TROUBLESHOOTING
12. _2
12.1. INTRODUCTION
12.1.1. GENERAL
12.1.2. DESCRIPTION
12.2. REPAIRS
12.2.1. HOW TO PUT THE LIFT TRUCK ON BLOCKS
12.2.2. STEERING AXLE ASSEMBLY
12.2.3. WHEELS AND HUBS
12.2.4. SPINDLES, BEARINGS, AND TIE RODS
12.2.5. STEERING CYLINDER
12.3. TROUBLESHOOTING
12.4. TORQUE SPECIFICATIONS
13. _2
13.1. INTRODUCTION
13.1.1. GENERAL
13.1.2. DESCRIPTION
13.2. REPAIRS
13.2.1. STEERING HOUSING
14.
14.1. INTRODUCTION
14.1.1. GENERAL
14.1.2. DESCRIPTION
14.1.3. OPERATION
14.2. REPAIRS
14.2.1. STEERING WHEEL AND COLUMN ASSEMBLY
14.3. CHECKS AND ADJUSTMENTS
14.3.1. REMOVE AIR FROM THE SYSTEM
14.4. TROUBLESHOOTING
15. _2
15.1. INTRODUCTION
15.1.1. GENERAL
15.1.2. DESCRIPTION AND OPERATION
15.2. SERVICE BRAKES
15.2.1. Removal And Disassembly
15.2.2. Cleaning
15.2.3. Inspection
15.2.4. Assembly And Installation
15.2.5. Adjustments
15.3. PARKING BRAKE
15.3.1. Removal And Disassembly
15.3.2. Assembly And Installation
15.3.3. Adjust The Parking Brake
15.4. MASTER CYLINDER
15.4.1. Removal
15.4.2. Disassembly
15.4.3. Cleaning And Inspection
15.4.4. Assembly
15.4.5. Installation
15.5. CHECKS AND ADJUSTMENT
15.5.1. ADJUST THE SERVICE BRAKES
15.5.2. REMOVE THE AIR FROM THE BRAKE SYSTEM
15.5.3. TEST THE PARKING BRAKE NOT APPLIED SWITCH
15.5.4. TEST THE PARKING BRAKE SWITCH(MONOTROL PEDAL ONLY)
15.5.5. ADJUST THE INCHING/BRAKE PEDAL
15.6. TROUBLESHOOTING
15.7. TORQUE SPECIFICATIONS
16. _2
16.1. INTRODUCTION
16.1.1. GENERAL
16.1.2. DESCRIPTION AND OPERATION
16.1.3. GEAR PUMP ASSEMBLY
16.1.4. PUMP DRIVE SHAFT
16.1.5. CHECK AND ADJUST STEERING RELIEF PRESSURE
16.1.6. CHECK GEAR PUMP FOR CORRECT FLOW
16.2. TROUBLESHOOTING
17. _2
17.1. INTRODUCTION
17.1.1. GENERAL
17.1.2. DESCRIPTION
17.1.3. OPERATION
17.2. REPAIRS
17.2.1. MAIN CONTROL VALVE
17.3. CHECKS AND ADJUSTMENTS
17.3.1. PRESSURE RELIEF VALVES
17.4. TROUBLESHOOTING
18. _2
19. _2
19.1. ELECTRICAL WARNING DEVICES
19.1.1. GENERAL
19.1.2. DESCRIPTION
19.1.3. REPLACEMENT
20. _2
20.1. INTRODUCTION
20.1.1. GENERAL
20.1.2. DESCRIPTION
20.2. REPAIRS
20.2.1. REMOVAL AND DISASSEMBLY
20.2.2. ASSEMBLY AND INSTALLATION
21. _2
21.1. INTRODUCTION
21.1.1. GENERAL
21.1.2. DESCRIPTION
21.2. REPAIRS
21.2.1. GENERAL
21.2.2. STARTER
21.2.3. COIL REPLACEMENT
21.2.4. DISTRIBUTOR, H1.501.75XM, H2.00XMS (S/H2535XM, S/H40XMS)
21.2.5. DISTRIBUTOR, S/H2.003.20XM (S/H4065XM)
21.2.6. ALTERNATOR
21.3. CHECKS AND ADJUSTMENTS
21.3.1. GENERAL
21.3.2. STARTER
21.3.3. IGNITION SYSTEM
21.3.4. CHARGING CIRCUIT
21.4. TROUBLESHOOTING
22. _2
22.1. INTRODUCTION
22.1.1. GENERAL
22.1.2. DESCRIPTION
22.2. REPAIRS
22.2.1. GENERAL
22.2.2. STARTER
22.2.3. COIL REPLACEMENT
22.2.4. DISTRIBUTOR
22.2.5. ALTERNATOR
22.3. CHECKS AND ADJUSTMENTS
22.3.1. GENERAL
22.3.2. STARTER
22.3.3. IGNITION SYSTEM
22.3.4. CHARGING CIRCUIT
22.4. TROUBLESHOOTING
23. _2
23.1. INTRODUCTION
23.1.1. GENERAL
23.1.2. DESCRIPTION
23.2. REPAIRS
23.2.1. GENERAL
23.2.2. STARTER
23.2.3. ALTERNATOR
23.3. CHECKS AND ADJUSTMENTS
23.3.1. GENERAL
23.3.2. STARTER
23.3.3. COLD START AID
23.3.4. CHARGING UNIT
23.4. TROUBLESHOOTING
24. _2
25. _2
25.1. INTRODUCTION
25.1.1. GENERAL
25.1.2. DESCRIPTION AND OPERATION
25.1.3. TWO-STAGE MAST, LIMITED FREE-LIFT
25.1.4. TWO-STAGE MAST, FULL FREE-LIFT
25.1.5. THREE-STAGE, FULL FREE-LIFT MAST
26. _2
26.1. INTRODUCTION
26.1.1. GENERAL
26.2. SAFETY PROCEDURES WHEN WORKING NEAR THE MAST
26.3. REPAIRS
26.3.1. Removal
26.3.2. Installation
26.3.3. CARRIAGES
26.3.4. LIFT CYLINDERS
26.3.5. HEADER HOSE ARRANGEMENTS H/S/E/J2.003.20XM (H/S/E/J4065XM) S/E/J2.003.00XL (S/E/J4060XL)
26.3.6. HEADER HOSE ARRANGEMENTS H/E1.501.75XM, H/S2.00XMS (H/S/E2535XM, H/S/E40XMS) and J1.602.00XMT (J3040XMT)
26.4. CHECKS AND ADJUSTMENTS
26.4.1. CHECK FOR LEAKS IN THE LIFT AND TILT SYSTEM
26.4.2. ADJUST THE TILT CYLINDERS
26.4.3. ADJUST THE LIFT CHAINS
26.4.4. ADJUST THE MAST
26.4.5. ADJUST THE CARRIAGE
26.5. TROUBLESHOOTING
27. _2
28. _2
28.1. Periodic Maintenance
28.2. Safety Precautions Maintenance and Repair
28.3. General
28.4. Serial Number
28.5. How to Move Disabled Lift Truck
28.6. How to Tow Lift Truck
28.7. How to Put Lift Truck on Blocks
28.8. How to Raise Drive Tires
28.9. How to Raise Steering Tires
28.10. Maintenance Schedule
28.11. Maintenance Procedures Every 8 Hours or Daily
28.12. How to Make Checks with Engine Stopped
28.13. Tires and Wheels
28.14. Forks, Mast, and Lift Chains, Inspect
28.15. Safety Labels
28.16. Operator Restraint System
28.17. Steering Column Latch
28.18. Fuel, Oil, or Coolant Leaks, Check
28.19. Drive Belt
28.20. Engine Oil
28.21. Hydraulic System
28.22. How to Make Checks with Engine Running
28.23. Battery
28.24. Gauges, Indicator Lights, Horn, Fuses, and Relays
28.25. Transmission Oil Level
28.26. Steering System
28.27. Service Brakes
28.28. Parking Brake
28.29. Cooling System
28.30. Control Levers and Pedals
28.31. Lift System Operation
28.32. Maintenance Procedures Every 250 Hours or 6 Weeks
28.33. Parking Brake Linkage
28.34. Engine Filter and Oil
28.35. Oil Filter and Oil
28.36. Air Filter
28.37. Gasoline and LPG Fuel Filters
28.38. Fuel Filter, Diesel Engine
28.39. How to Drain Water from Fuel Filter
28.40. Transmission Oil Level
28.41. Battery
28.42. Hydraulic Tank Breather
28.43. Wheel Nuts
28.44. Engine Speed
28.45. LPG Carburetor
28.46. Gasoline Carburetor
28.47. Lift Chains
28.48. Lubrication
28.49. Wear Check
28.50. Steering Axle
28.51. Pedals, Levers, Cables, and Other Linkages
28.52. Spark Plugs (Mazda M4-1.5G or M4-2.0G Engine)
28.53. Differential
28.54. Drive Belts
28.55. Mazda M4-1.5G Gasoline/LPG Engine
28.56. Mazda M4-2.0G Gasoline/LPG Engine
28.57. Mazda M4-2.5D Diesel Engine
28.58. Inching Brake
28.59. PCV Valve
28.60. Brake Fluid
28.61. Maintenance Procedures Every 1000 Hours or 6 Months
28.62. Air Filter
28.63. Diesel Fuel System
28.64. Fuel Filter Replacement
28.65. Fuel System, Remove Air
28.66. Gasoline Fuel Filter
28.67. LPG Fuel Filter
28.68. Spark Plugs
28.69. Ignition System
28.70. Mazda M4-1.5G or M4-2.0G Engine
28.71. Injection Pump Timing, Mazda M4-2.5D Diesel Engine
28.72. Valve Clearance, Check and Adjust
28.73. Maintenance Procedures Every 2000 Hours or Yearly
28.74. Throttle Cable
28.75. Differential
28.76. Hydraulic System
28.77. Hydraulic Oil and Filter, Replace
28.78. Mazda M4-2.0G Engine Timing Belt
28.79. PCV Valve
28.80. Cooling System
28.81. Transmission
28.82. Transmission Oil and Filter, Replace
28.83. Wheel Bearings
28.84. Steer Wheels
28.85. Drive Wheels
28.86. Hood Latch Check
28.87. Latch, Adjust
28.88. Safety Procedures When Working Near Mast

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