Hyster H6.00-7.00XL (H135-155XL) Frame Maintenance And Repair

Hyster H6.00-7.00XL (H135-155XL) Frame Maintenance And Repair - Image 2

Hyster H6.00-7.00XL (H135-155XL) Frame Maintenance And Repair - Image 3

Hyster H6.00-7.00XL (H135-155XL) Frame Maintenance And Repair - Image 4

Hyster H6.00-7.00XL (H135-155XL) Frame Maintenance And Repair - Image 5

hyster h600 700xl h135 155xl frame maintenance and repair 2

hyster h600 700xl h135 155xl frame maintenance and repair 3

Hyster H6.00-7.00XL (H135-155XL) Frame Maintenance And Repair

$30.00

Type Of Manual: Maintenance And Repair
Number of Pages: 1324
Size: 35.5MB
Format: PDF

Category: Hyster Service Manual PDF

Model List:
- H6.00-7.00XL (H135-155XL) Frame

1. RM0322-(02-2007)-UK-EN
1.1. Safety Precautions Maintenance and Repair
1.2. General
1.3. Description
1.4. Counterweight Repair
1.5. Install
1.6. Hood Repair
1.7. Install
1.8. Overhead Guard Repair
1.9. Install
1.10. Operator Restraint System Repair
1.11. Automatic Locking Retractor (ALR)
1.12. Emergency Locking Retractor (ELR)
1.13. Hydraulic Tank Repair
1.14. Inspect
1.15. Small Leaks Repair
1.16. Large Leaks Repair
1.17. Steam Method
1.18. Chemical Solution Method
1.19. Other Methods of Preparation for Repair
1.20. Install
1.21. Fuel Tank Repair
1.22. Install
1.23. Radiator Repair
1.24. Install
1.25. Engine Repair
1.26. Install
1.27. Throttle Pedal Adjustment
1.28. Perkins 1104C-44(RE) Diesel Engine
1.29. Safety Labels
1.30. Cab Repair
1.31. Cab, Replace
1.32. Window, Replace
1.33. Windshield Wipers and Heater
1.34. Table 1. Material Specifications for Cab Windows
2. RM0324-(10-2003)-UK-EN
2.1. Two-Speed Powershift Transmission
2.2. Safety Precautions Maintenance and Repair
2.3. General
2.4. Mechanical Description
2.5. Torque Converter
2.6. Transmission Pump
2.7. Shaft Assemblies
2.8. Input Shaft
2.9. Forward Clutch Shaft
2.10. Clutch Assemblies
2.11. Countershaft
2.12. Output Shaft
2.13. Hydraulic Operation
2.14. Torque Converter
2.15. Seal Rings
2.16. Control Valve
2.17. System Pressure Regulator
2.18. Clutch Pressure Regulator
2.19. Torque Converter Regulator
2.20. Inching Spool
2.21. Direction Spool, Direction Control Lever
2.22. Direction Spool, MONOTROL Pedal
2.23. Range Spool
2.24. Drain Spool
2.25. Accumulator
2.26. Modulator Spool
2.27. Operation
2.28. Lubrication Circuit
2.29. MONOTROL Pedal
2.30. Oil Flow Diagrams
2.31. Neutral
2.32. Forward-Low
2.33. Forward-Low-Inching
2.34. Reverse-Low
3. RM0325-(10-2003)-UK-EN
3.1. Two-Speed Powershift Transmission
3.2. Safety Precautions Maintenance and Repair
3.3. General
3.4. Transmission Repair
3.5. Transmission and Torque Converter, Remove
3.6. Transmission, Disassemble
3.7. Reverse-Low Clutch, Disassemble
3.8. Reverse-High Clutch, Disassemble
3.9. Forward-Low Clutch, Disassemble
3.10. Forward-High Clutch, Disassemble
3.11. Clean and Inspect
3.12. Forward Low and High Clutches Assembly
3.13. Forward Clutches, Assemble
3.14. Reverse-Low Clutch, Assemble
3.15. Reverse Clutches, Assemble
3.16. Transmission, Assemble
3.17. Torque Converter, Install
3.18. Control Valve Repair
3.19. Disassemble
3.20. Assemble
3.21. Install
3.22. MONOTROL Pedal
3.23. Remove and Disassemble
3.24. Assemble and Install
3.25. Stall Test
3.26. Linkage Adjustments
3.27. Linkage for Inching Pedal H6.00-7.00XL (H135-155XL, H135-155XL 2
3.28. Linkage for Inching Pedal S6.00-7.00XL (S135-155XL, S135-155XL 2
3.29. Linkage for Range Lever – Early Model H6.00-7.00XL (H135-155XL)
3.30. Linkage for Direction Control Lever – Early Model H6.00-7.00XL (
3.31. Linkage for Range Lever – Later Model H6.00-7.00XL (H135-155XL,
3.32. Linkage for Direction Control Lever – Later Model H6.00-7.00XL (
3.33. Linkage for Range Lever S6.00-7.00XL (S135-155XL, S135-155XL 2 )
3.34. Linkage for Direction Control Lever S6.00-7.00XL (S135-155XL, S1
3.35. Oil Pressure Check
3.36. System Pressure Check Port
3.37. Torque Converter Check Port
3.38. Clutch Pressure Check Port
3.39. Inching Pressure
3.40. Solenoid Check Ports (MONOTROL Control Only)
3.41. Lubrication Pressure Check Ports
3.42. Specifications
3.43. Troubleshooting
3.44. Correct System Pressure 1300 124 kPa ( 189 18 psi)
3.45. Correct Clutch Pressure 924 69 kPa ( 134 10 psi)
3.46. Correct Solenoid Pressure (MONOTROL Only) 965 138 kPa ( 140 2
3.47. Torque Converter Pressure 834 69 kPa ( 121 10 psi)
3.48. Lubrication Pressure 83 21 kPa ( 12 3 psi)
3.49. Table 1. Stall Speed Specifications
4. RM0326-(03-2007)-UK-EN
4.1. General
4.2. Description
4.3. Steering Axle Assembly Repair
4.4. Wheels and Hubs Repair (All Units)
4.5. Spindles and Bearings Repair (All Units)
4.6. Tie Rods Repair (All Units)
4.7. Steering Cylinder Repair
4.8. Troubleshooting
5. RM0327-(09-2003)-UK-EN
5.1. Brake System
5.2. Safety Precautions Maintenance and Repair
5.3. General
5.4. Description
5.5. Operation
5.6. Brake Booster and Master Cylinder
5.7. Brake Booster
5.8. Master Cylinder
5.9. Service Brake Assembly
5.10. Parking Brake
5.11. Brake Shoe Assemblies Repair
5.12. Remove and Disassemble
5.13. Clean and Inspect
5.14. Cleaning Procedures
5.15. Inspect
5.16. Assemble and Install
5.17. Master Cylinder Repair
5.18. Disassemble
5.19. Assemble
5.20. Install
5.21. Brake Booster Repair
5.22. Disassemble
5.23. Clean and Inspect
5.24. Assemble
5.25. Install
5.26. Brake System Air Removal
5.27. Brake Pedal Adjustment
5.28. Brake Shoes Adjustment
5.29. Parking Brake Adjustment
5.30. Parking Brake Switch Adjustment
5.31. Brake Booster Relief Valve Check
5.32. Troubleshooting
6. RM0328-(09-2003)-UK-EN
6.1. Hydraulic System
6.2. Safety Precautions Maintenance and Repair
6.3. General
6.4. Description and Operation
6.5. Hydraulic Pumps
6.6. Main Control Valve
6.7. Control Valve Lever
6.8. Steering Control Unit
6.9. Brake Valve
6.10. Oil Clutch, H6.00-7.00XL (H135-155XL) (F006)
6.11. Troubleshooting
6.12. Lift, Lower, and Tilt Circuit
6.13. Steering, Brake, and Oil Clutch System
7. RM0329-(09-2010)-UK-EN
7.1. Safety Precautions Maintenance and Repair
7.2. General
7.3. Description and Operation
7.4. General
7.5. Safety Procedures When Working Near Mast
7.6. Two-Stage Mast
7.7. Three-Stage Mast
7.8. Carriage Repair
7.9. Sideshift Carriage, Disassemble
7.10. Sideshift Carriage, Assemble
7.11. Install
7.12. Two-Stage Mast Repair
7.13. Disassemble
7.14. Clean and Inspect
7.15. Assemble
7.16. Install
7.17. Three-Stage Mast Repair
7.18. Disassemble
7.19. Clean and Inspect
7.20. Assemble
7.21. Install
7.22. Mast Operation Check
7.23. Lift and Tilt System Leaks Check
7.24. Lift System
7.25. Tilt System
7.26. Tilt Cylinder Stroke and Backward Tilt Angle Adjustment
7.27. Lift Chain Adjustments
7.28. Mast Adjustments
7.29. Carriage Adjustment
7.30. Troubleshooting
7.31. Table 1. Mast Parts Weight
7.32. Table 2. Hook-Type Carriage Chain Adjustment
7.33. Table 3. Pin-Type Carriage Chain Adjustment
8. RM0331-(09-2003)-UK-EN
8.1. Capacities and Specifications
8.2. Safety Precautions Maintenance and Repair
8.3. Lift Truck Weights
8.4. Capacities
8.5. Tire Sizes
8.6. Tire Pressure
8.7. Electrical System
8.8. Wheel Nut Torque
8.9. Engine Specifications
8.10. Hydraulic System
8.11. Mast Speeds
8.12. Transmission Oil Pressures
8.13. Torque Specifications
8.14. Engine – GM 4.3L V-6
8.15. Engine – Perkins 4.2482
8.16. Engine – Perkins 1004.4
8.17. Manual Transmission
8.18. Powershift Transmission
8.19. Speed Reducer
8.20. Drive Axle
8.21. Steering System
8.22. Brake System
8.23. Hydraulic System
8.24. Tilt Cylinder
9. RM0332-(09-1997)-UK-EN
9.1. ELECTRICAL SCHEMATIC (GASOLINE LPG)
9.2. ELECTRICAL SCHEMATIC (DIESEL, PERKINS 4.2482)
9.3. ELECTRICAL SCHEMATIC (DIESEL, PERKINS 1004.4)
9.4. HYDRAULIC SCHEMATIC
9.5. HYDRAULIC SCHEMATIC, POWERSHIFT TRANSMISSION WITH MANUAL CONTROL
9.6. HYDRAULIC SCHEMATIC, POWERSHIFT TRANSMISSION WITH MONOTROL PEDAL
10. RM0341-(06-2009)-UK-EN
10.1. Periodic Maintenance
10.2. Safety Precautions Maintenance and Repair
10.3. General
10.4. Serial Number Data
10.5. How to Move Disabled Truck
10.6. How to Tow Lift Truck
10.7. How to Put Lift Truck on Blocks
10.8. How to Raise Drive Tires
10.9. How to Raise Steering Tires
10.10. Maintenance Schedule
10.11. Maintenance Procedures Every 8 Hours or Daily
10.12. How to Make Checks With Engine Stopped
10.13. Hydraulic System Oil
10.14. Engine Oil
10.15. Drive Belts
10.16. Intake Manifold Rubber Cap
10.17. Cooling System
10.18. Air Filter
10.19. Fuel System
10.20. Primary Fuel Filter, Diesel Engine
10.21. Battery
10.22. Tires and Wheels
10.23. Forks, Mast, and Lift Chains, Inspect
10.24. Operator Restraint System
10.25. Safety Labels
10.26. How to Make Checks With Engine Running
10.27. Gauges, Lights, Horn, and Fuses
10.28. Oil Level, Powershift Transmission
10.29. Oil Level, Oil Clutch System, H3.50-5.00XL (H70-110XL)
10.30. Control Levers and Pedals
10.31. Lift System Operation
10.32. Inching/Brake Pedal
10.33. Service Brakes
10.34. Parking Brake
10.35. Steering System
10.36. Maintenance Procedures Every 250 Hours or 6 Weeks
10.37. Engine Oil and Filter, GM V-6 Engine
10.38. Lift Chains, Lubrication
10.39. Drive Shafts
10.40. Mast Lubrication
10.41. Crankcase Breather, GM V-6
10.42. Air Filter, GM V-6 EPA Compliant Engine
10.43. Maintenance Procedures Every 350 Hours or 2 Months
10.44. Engine Oil and Filter, Perkins 4.2482 Diesel Engine
10.45. Drive Belts
10.46. Perkins Diesel Engine
10.47. GM V-6 Engine (Early Models)
10.48. GM V-6 Engine (Late Models)
10.49. Brake Fluid
10.50. Lift Chains Wear Check
10.51. Forks Wear and Damage Check
10.52. Steering Axle Lubrication
10.53. Fuel System, Checks and Adjustments
10.54. Diesel Fuel System
10.55. LPG Carburetor (Early Models)
10.56. Gasoline Carburetor (Early Models)
10.57. Fuel Injection (Late Models)
10.58. Crankcase Breather, Perkins 4.2482 Diesel Engine
10.59. Hydraulic Tank Breather
10.60. Cooling System, Clean Debris from Radiator Core
10.61. Maintenance Procedures Every 500 Hours or 3 Months
10.62. Engine Oil and Filter, Perkins Diesel Engine
10.63. Crankcase Breather, Perkins Diesel Engine
10.64. PCV Valve, GM V-6
10.65. Maintenance Procedures Every 1000 Hours or 6 Months
10.66. Manifold Heat Valve, GM V-6 (Early Models)
10.67. Ignition System, GM V-6
10.68. Valve Clearance Adjustment
10.69. Fuel Filter, Replace (Diesel Engine)
10.70. Fuel System Air Removal (Perkins 1004-4 Diesel Engine)
10.71. Fuel Injection Pump With Vent Tube
10.72. Fuel Injection Pump With Vent Screw
10.73. Fuel System Air Removal (Perkins 4.2482 Diesel Engine)
10.74. Oil Level Check in Transmission
10.75. Manual Transmission, H3.50-5.00XL (H70-110XL)
10.76. Speed Reducer for Powershift Transmission, H3.50-5.00XL (H70-110
10.77. Manual Transmission, H6.00-7.00XL (H135-155XL)
10.78. Differential and Drive Axle for Powershift Transmission, H6.00-7
10.79. Differential, Speed Reducer, and Drive Axle for Manual Transmiss
10.80. Control Levers and Pedals, Lubricate
10.81. Crankcase Breather, Replace
10.82. Cooling System, GM V-6 EPA Compliant Engine
10.83. Spark Plug Replacement
10.84. Install
10.85. LPG Fuel Filter GM V-6 EPA Compliant Engine, Replace
10.86. Inspect Engine Electrical System, Connectors, and FCVS Connectio
10.87. Maintenance Procedures Every 2000 Hours or Yearly
10.88. Hydraulic System
10.89. Hydraulic Oil and Filter, H3.50-5.00XL (H70-110XL), Replace
10.90. Hydraulic Oil and Filter, H6.00-7.00XL (H135-155XL, H135-155XL 2
10.91. Oil Change and Oil Filter Replacement, Powershift Transmission,
10.92. Oil Change, Manual Transmission, H3.50-5.00XL (H70-110XL)
10.93. Oil Change, Manual Transmission, H6.00-7.00XL (H135-155XL)
10.94. Oil Change, Speed Reducer, Powershift Transmission, H3.50-5.00XL
10.95. Oil and Filter Change, Oil Clutch System, H3.50-5.00XL (H70-110X
10.96. Oil Change, Differential and Drive Axle, Powershift Transmission
10.97. Oil Change, Differential, Speed Reducer, and Drive Axle, Manual
10.98. Cooling System
10.99. PCV Valve, GM V-6
10.100. Service Brakes
10.101. LPG Filter, Replace
10.102. Gasoline Fuel Filter, Replace
10.103. Hood Latch Check, H3.50-5.00XL (H70-110XL)
10.104. Air Filter Element, GM V-6 EPA Compliant Engine
10.105. Oxygen Sensor GM V-6 EPA Compliant Engine
10.106. Inspect Low Pressure Regulator (LPR) for Oil Buildup and Leaks
10.107. Check Throttle Shaft for Sticking
10.108. Inspect Exhaust Manifold and Piping for Leaks
10.109. Test LPG/GAS Regulator Pressure
10.110. Safety Procedures When Working Near Mast
10.111. Lift Chain Adjustments
10.112. Fuel Injectors Repair
10.113. Lift and Tilt System Leak Check
10.114. Lift Cylinders, Leak Check

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