Hyster H6.00-7.00XL to S6.00-7.00XL Two-Speed Powershift Transmission Maintenance And Repair

Hyster H6.00-7.00XL to S6.00-7.00XL Two-Speed Powershift Transmission Maintenance And Repair - Image 2

Hyster H6.00-7.00XL to S6.00-7.00XL Two-Speed Powershift Transmission Maintenance And Repair - Image 3

Hyster H6.00-7.00XL to S6.00-7.00XL Two-Speed Powershift Transmission Maintenance And Repair - Image 4

Hyster H6.00-7.00XL to S6.00-7.00XL Two-Speed Powershift Transmission Maintenance And Repair - Image 5

hyster h600 700xl to s600 700xl two speed powershift transmission maintenance and repair 2

hyster h600 700xl to s600 700xl two speed powershift transmission maintenance and repair 3

Hyster H6.00-7.00XL to S6.00-7.00XL Two-Speed Powershift Transmission Maintenance And Repair

$30.00

Type Of Manual: Maintenance And Repair
Number of Pages: 1334
Size: 30.4MB
Format: PDF

Category: Hyster Service Manual PDF

Model List:
- H6.00-7.00XL to S6.00-7.00XL Two-Speed Powershift Transmission

1. RM0324-(10-2003)-US-EN
1.1. Two-Speed Powershift Transmission
1.2. Safety Precautions Maintenance and Repair
1.3. General
1.4. Mechanical Description
1.5. Torque Converter
1.6. Transmission Pump
1.7. Shaft Assemblies
1.8. Input Shaft
1.9. Forward Clutch Shaft
1.10. Clutch Assemblies
1.11. Countershaft
1.12. Output Shaft
1.13. Hydraulic Operation
1.14. Torque Converter
1.15. Seal Rings
1.16. Control Valve
1.17. System Pressure Regulator
1.18. Clutch Pressure Regulator
1.19. Torque Converter Regulator
1.20. Inching Spool
1.21. Direction Spool, Direction Control Lever
1.22. Direction Spool, MONOTROL Pedal
1.23. Range Spool
1.24. Drain Spool
1.25. Accumulator
1.26. Modulator Spool
1.27. Operation
1.28. Lubrication Circuit
1.29. MONOTROL Pedal
1.30. Oil Flow Diagrams
1.31. Neutral
1.32. Forward-Low
1.33. Forward-Low-Inching
1.34. Reverse-Low
2. RM0325-(10-2003)-US-EN
2.1. Two-Speed Powershift Transmission
2.2. Safety Precautions Maintenance and Repair
2.3. General
2.4. Transmission Repair
2.5. Transmission and Torque Converter, Remove
2.6. Transmission, Disassemble
2.7. Reverse-Low Clutch, Disassemble
2.8. Reverse-High Clutch, Disassemble
2.9. Forward-Low Clutch, Disassemble
2.10. Forward-High Clutch, Disassemble
2.11. Clean and Inspect
2.12. Forward Low and High Clutches Assembly
2.13. Forward Clutches, Assemble
2.14. Reverse-Low Clutch, Assemble
2.15. Reverse Clutches, Assemble
2.16. Transmission, Assemble
2.17. Torque Converter, Install
2.18. Control Valve Repair
2.19. Disassemble
2.20. Assemble
2.21. Install
2.22. MONOTROL Pedal
2.23. Remove and Disassemble
2.24. Assemble and Install
2.25. Stall Test
2.26. Linkage Adjustments
2.27. Linkage for Inching Pedal H6.00-7.00XL (H135-155XL, H135-155XL 2
2.28. Linkage for Inching Pedal S6.00-7.00XL (S135-155XL, S135-155XL 2
2.29. Linkage for Range Lever – Early Model H6.00-7.00XL (H135-155XL)
2.30. Linkage for Direction Control Lever – Early Model H6.00-7.00XL (
2.31. Linkage for Range Lever – Later Model H6.00-7.00XL (H135-155XL,
2.32. Linkage for Direction Control Lever – Later Model H6.00-7.00XL (
2.33. Linkage for Range Lever S6.00-7.00XL (S135-155XL, S135-155XL 2 )
2.34. Linkage for Direction Control Lever S6.00-7.00XL (S135-155XL, S1
2.35. Oil Pressure Check
2.36. System Pressure Check Port
2.37. Torque Converter Check Port
2.38. Clutch Pressure Check Port
2.39. Inching Pressure
2.40. Solenoid Check Ports (MONOTROL Control Only)
2.41. Lubrication Pressure Check Ports
2.42. Specifications
2.43. Troubleshooting
2.44. Correct System Pressure 1300 124 kPa ( 189 18 psi)
2.45. Correct Clutch Pressure 924 69 kPa ( 134 10 psi)
2.46. Correct Solenoid Pressure (MONOTROL Only) 965 138 kPa ( 140 2
2.47. Torque Converter Pressure 834 69 kPa ( 121 10 psi)
2.48. Lubrication Pressure 83 21 kPa ( 12 3 psi)
2.49. Table 1. Stall Speed Specifications
3. RM0329-(09-2010)-US-EN
3.1. Safety Precautions Maintenance and Repair
3.2. General
3.3. Description and Operation
3.4. General
3.5. Safety Procedures When Working Near Mast
3.6. Two-Stage Mast
3.7. Three-Stage Mast
3.8. Carriage Repair
3.9. Sideshift Carriage, Disassemble
3.10. Sideshift Carriage, Assemble
3.11. Install
3.12. Two-Stage Mast Repair
3.13. Disassemble
3.14. Clean and Inspect
3.15. Assemble
3.16. Install
3.17. Three-Stage Mast Repair
3.18. Disassemble
3.19. Clean and Inspect
3.20. Assemble
3.21. Install
3.22. Mast Operation Check
3.23. Lift and Tilt System Leaks Check
3.24. Lift System
3.25. Tilt System
3.26. Tilt Cylinder Stroke and Backward Tilt Angle Adjustment
3.27. Lift Chain Adjustments
3.28. Mast Adjustments
3.29. Carriage Adjustment
3.30. Troubleshooting
3.31. Table 1. Mast Parts Weight
3.32. Table 2. Hook-Type Carriage Chain Adjustment
3.33. Table 3. Pin-Type Carriage Chain Adjustment
4. RM0339-(10-2003)-US-EN
4.1. Hydraulic Pump Drive Assembly
4.2. Safety Precautions Maintenance and Repair
4.3. General
4.4. Description
4.5. Hydraulic Pump Drive Assembly Repair
4.6. Remove and Disassemble
4.7. Inspect
4.8. Assemble and Install
4.9. Troubleshooting
5. RM0393-(06-2009)-US-EN
5.1. Periodic Maintenance
5.2. Safety Precautions Maintenance and Repair
5.3. General
5.4. Serial Number Data
5.5. How to Move Disabled Lift Truck
5.6. How to Tow Lift Truck
5.7. How to Put Lift Truck on Blocks
5.8. How to Raise Drive Tires
5.9. How to Raise Steering Tires
5.10. Maintenance Schedule
5.11. Safety Procedures When Working Near Mast
5.12. Maintenance Procedures Every 8 Hours or Daily
5.13. How to Make Checks With Engine Stopped
5.14. Hydraulic System
5.15. Engine Oil
5.16. Drive Belts
5.17. Intake Manifold Rubber Cap
5.18. Cooling System
5.19. Air Filter
5.20. Fuel System
5.21. Primary Fuel Filter, Diesel Engine
5.22. Battery
5.23. Tires and Wheels
5.24. Forks, Mast, and Lift Chains, Inspect
5.25. Operator Restraint System
5.26. Safety Labels
5.27. How to Make Checks With Engine Running
5.28. Gauges, Lights, Horn, and Fuses
5.29. Oil Level, Powershift Transmission
5.30. Oil Level, Oil Clutch System, S6.00-7.00XL (S135-155XL)
5.31. Control Levers and Pedals
5.32. Lift System Operation
5.33. Inching/Brake Pedal
5.34. Service Brakes
5.35. Parking Brake
5.36. Steering System
5.37. Maintenance Procedures Every 250 Hours or 6 Weeks
5.38. Engine Oil and Filter, GM V-6
5.39. Mast, Lubrication
5.40. Lift Chains, Lubrication
5.41. Crankcase Breather, GM V-6 Engine
5.42. Drive Shafts, S6.00-7.00XL (S135-155XL)
5.43. Air Filter GM V-6 EPA Compliant Engine
5.44. Maintenance Procedures Every 350 Hours or 2 Months
5.45. Drive Belts
5.46. Perkins Diesel Engine
5.47. GM V-6 Engine, Early Models
5.48. GM V-6 Engine, Late Models
5.49. Forks, Wear and Damage Check
5.50. Lift Chains, Wear Check
5.51. Hydraulic Tank Breather, Clean and Check
5.52. Brake Fluid
5.53. Fuel System, Checks and Adjustments
5.54. Diesel Fuel System
5.55. LPG Carburetor
5.56. Gasoline Carburetor (Early Models)
5.57. Fuel Injection (Late Model GM V-6)
5.58. Steering Axle, Lubrication
5.59. Cooling System, Clean Debris from Radiator Core
5.60. Air Filter
5.61. Maintenance Procedures Every 500 Hours or 3 Months
5.62. Engine Oil and Filter, Perkins Diesel Engine
5.63. Crankcase Breather, Perkins Diesel Engine
5.64. PCV Valve, GM V-6
5.65. Maintenance Procedures Every 1000 Hours or 6 Months
5.66. Manifold Heat Valve, GM V-6
5.67. Crankcase Breather, GM V-6
5.68. Ignition System, GM V-6
5.69. Valve Clearance, Check and Adjust
5.70. Fuel Filter, Diesel Engine, Replace
5.71. Fuel System Air Removal, Perkins (1004.42 Diesel Engine)
5.72. Fuel Injection Pump With Vent Tube
5.73. Fuel Injection Pump With Vent Screw
5.74. Differential and Drive Axle, Oil Level Check
5.75. Differential S3.50-5.50XL (S70-120XL)
5.76. Differential and Drive Axle for Powershift Transmission S6.00-7.
5.77. Differential, Speed Reducer, and Drive Axle for Manual Transmiss
5.78. Control Levers and Pedals, Lubrication
5.79. Cooling System GM V-6 EPA Compliant Engine
5.80. LPG Fuel Filter GM V-6 EPA Compliant Engine, Replace
5.81. Inspect Engine Electrical System, Connectors, and FCVS Connectio
5.82. Spark Plug Replacement
5.83. Install
5.84. Maintenance Procedures Every 2000 Hours or Yearly
5.85. Hydraulic System
5.86. Hydraulic Oil and Filter S3.50-5.50XL (S70-120XL), Replace
5.87. Hydraulic Oil and Filter S6.00-7.00XL (S135-155XL), Replace
5.88. Powershift Transmission (All Units), Oil Change and Oil Filter,
5.89. Manual Transmission and Differential S6.00-7.00XL (S135-155XL),
5.90. Oil Clutch System S6.00-7.00XL (S135-155XL), Oil and Filter Chan
5.91. Differential and Drive Axle for Powershift Transmission (All Uni
5.92. Cooling System
5.93. PCV Valve, GM V-6
5.94. Service Brakes
5.95. LPG Filter, Replace (Pre-2004)
5.96. Oxygen Sensor GM V-6 EPA Compliant Engine
5.97. Gasoline Fuel Filter, Replace
5.98. Air Filter Element, GM V-6 EPA Compliant Engine
5.99. Test LPG/GAS Regulator Pressure
5.100. Inspect Low Pressure Regulator (LPR) for Oil Buildup and Leaks
5.101. Check Throttle Shaft for Sticking
5.102. Inspect Exhaust Manifold and Piping for Leaks
5.103. Hood Latch Check
5.104. Lift Chain Adjustments
5.105. Fuel Injectors Repair
5.106. Lift and Tilt System Leak Check
5.107. Lift Cylinders, Leak Check
5.108. Tilt Cylinders, Leak Check
5.109. Welding Repairs
5.110. Overhead Guard Changes
5.111. Wheel and Tire Replacement
5.112. Solid Rubber Tire, Change
5.113. Wheels, Install
5.114. Adhesives and Sealants
5.115. Hydraulic Oil, Lubricant, and Coolant Specifications
5.116. Table 1. Maintenance Schedule
5.117. Table 2. Hook-Type Carriage Chain Adjustment
5.118. Table 3. Pin-Type Carriage Chain Adjustment
6. RM0449-(02-2007)-US-EN
6.1. Safety Precautions Maintenance and Repair
6.2. General
6.3. Description
6.4. Counterweight Repair
6.5. Install
6.6. Hood Repair
6.7. Install
6.8. Overhead Guard Repair
6.9. Install
6.10. Operator Restraint System Repair
6.11. Automatic Locking Retractor (ALR)
6.12. Emergency Locking Retractor (ELR)
6.13. Fuel and Hydraulic Tanks Repair
6.14. Inspect
6.15. Small Leaks, Repair
6.16. Large Leaks, Repair
6.17. Steam Method of Cleaning
6.18. Chemical Solution Method of Cleaning
6.19. Additional Preparations for Repair
6.20. Radiator Repair
6.21. Install
6.22. Exhaust System Repair
6.23. Muffler
6.24. Install
6.25. Engine Repair
6.26. Install
6.27. Throttle Pedal Adjustment
6.28. Perkins 1104C-44(RE) Diesel Engine
6.29. Safety Labels
7. RM0450-(09-2003)-US-EN
7.1. Drive Axle
7.2. Safety Precautions Maintenance and Repair
7.3. General
7.4. Description
7.5. Drive Axle Repair
7.6. Units With Manual Transmission
7.7. Units With Powershift Transmission
7.8. Disassemble
7.9. Inspect
7.10. Assemble
7.11. Install
7.12. Units With Manual Transmission
7.13. Units With Powershift Transmission
7.14. Torque Specifications
7.15. Troubleshooting
8. RM0451-(09-2003)-US-EN
8.1. Steering Axle
8.2. Safety Precautions Maintenance and Repair
8.3. General
8.4. Description
8.5. Steering Axle Assembly Repair
8.6. Install
8.7. Wheels and Hubs Repair
8.8. Remove and Disassemble
8.9. Assemble and Install
8.10. Spindles, Bearings, and Tie Rods Repair
8.11. Assemble and Install
8.12. Steering Cylinder Repair
8.13. Remove and Disassemble
8.14. Clean and Inspect
8.15. Assemble and Install
8.16. Troubleshooting
9. RM0452-(02-2004)-US-EN
9.1. Brake System
9.2. Safety Precautions Maintenance and Repair
9.3. General
9.4. Description and Operation
9.5. Brake Booster and Master Cylinder
9.6. Service Brake Assembly
9.7. Parking Brake
9.8. Brake Shoe Assemblies Repair
9.9. Remove and Disassemble
9.10. Inspect
9.11. Assemble and Install
9.12. Master Cylinder Repair
9.13. Disassemble
9.14. Clean and Inspect
9.15. Assemble
9.16. Install
9.17. Brake Booster Repair
9.18. Disassemble
9.19. Clean and Inspect
9.20. Assemble
9.21. Install
9.22. Brake System Air Removal
9.23. Brake Pedal Adjustment
9.24. Brake Shoes Adjustment
9.25. Parking Brake Adjustment
9.26. Brake Booster Relief Valve Check
9.27. Troubleshooting
10. RM0453-(09-2003)-US-EN
10.1. Hydraulic System
10.2. Safety Precautions Maintenance and Repair
10.3. General
10.4. Description and Operation
10.5. Main Hydraulic Pump
10.6. Steering Pump
10.7. Main Control Valve
10.8. Control Valve Lever
10.9. Steering Control Unit
10.10. Brake Booster
10.11. Main Hydraulic Pump Repair
10.12. Disassemble
10.13. Clean and Inspect
10.14. Assemble
10.15. Install
10.16. Specifications
10.17. Hydraulic System
10.18. Hydraulic Tank
10.19. Hydraulic Oil
10.20. Relief Pressures
10.21. Hydraulic Pump
10.22. Steering Pump
10.23. Troubleshooting
10.24. Lift, Lower, and Tilt Circuit
10.25. Steering and Brake System
11. RM0454-(10-2003)-US-EN
11.1. Capacities and Specifications
11.2. Safety Precautions Maintenance and Repair
11.3. Lift Truck Weights

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