Hyster H70XM-H120XM (L005) Challenger Parts Manual

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Hyster H70XM-H120XM (L005) Challenger Parts Manual

$30.00

Type Of Manual: Parts Manual
Number of Pages: 628
Size: 13.6MB
Format: PDF

Category: Hyster Parts Manual PDF

Model List:
- H70XM-H120XM (L005) Challenger

1. GENERAL TRUCK
2. OPERATOR MODULE
3. HOOD AND COVERS
4. FLOOR PLATES AND COVERS
5. NON-SUSPENSION SEAT
6. NON-SUSPENSION SEAT
7. FULL SUSPENSION SEAT SHEET 1 OF 2 ( S/N L005V06467C)
8. FULL SUSPENSION SEAT SHEET 2 OF 2 ( S/N L005V06467C)
9. FULL SUSPENSION SEAT
10. COUNTERWEIGHTS
11. REAR ACCESS SCREEN
12. OVERHEAD GUARD
13. SOUND REDUCTION GASOLINE AND LPG WITH CAB AND ALL DIESEL
14. LABELS AND DECALS
15. LOAD BACKREST EXTENSION
16. FORKS STANDARD TAPER HOOK TYPE – H70-90XM
17. FORKS STANDARD TAPER HOOK TYPE – H100-120XM
18. FORKS POLISHED FORK WITH FULL BOTTOM TAPER HOOK TYPE
19. ENGINE ASSEMBLY
19.1. COOLING SYSTEM
19.2. BAFFLE AND ATTACHING PARTS
19.3. FAN DRIVE ASSEMBLY
19.4. ENGINE BELT DRIVE AND ALTERNATOR MOUNTING 4.3L EPA COMPLIANT ENGINE
19.5. EXHAUST GASOLINE AND LPG
19.6. EXHAUST WRAPS PAPER INDUSTRY OPTION
19.7. EXHAUST DIESEL TIER II
19.8. ENGINE MOUNT DIESEL TIER II
19.9. ASSEMBLED ENGINE DIESEL TIER II
19.10. CYLINDER BLOCK DIESEL TIER II
19.11. CYLINDER HEAD AND INDUCTION MANIFOLD DIESEL TIER II
19.12. VALVE COVER AND ROCKER ARM SHAFT DIESEL TIER II
19.13. CRANKSHAFT AND PISTONS DIESEL TIER II
19.14. OIL PAN AND PUMP DIESEL TIER II
19.15. WATER PUMP AND OUTLET DIESEL TIER II
19.16. TIMING GEAR DIESEL TIER II
19.17. EXHAUST MANIFOLD DIESEL TIER II
19.18. OIL FILTER DIESEL TIER II
19.19. OIL COOLER DIESEL TIER II
19.20. FUEL INJECTION PUMP DIESEL TIER II
19.21. FUEL INJECTION PUMP WITH BLEED BACK SYSTEM
19.22. ROTARY EXHAUSTER DIESEL TIER II
19.23. ENGINE MOUNTING GASOLINE AND LPG
19.24. ASSEMBLED ENGINE LPG, 4.3L EPA COMPLIANT – SHEET 1 OF 2
19.25. ASSEMBLED ENGINE LPG, 4.3L EPA COMPLIANT – SHEET 2 0F 2
19.26. ASSEMBLED ENGINE GASOLINE 4.3L EPA COMPLIANT – SHEET 1 OF 2
19.27. ASSEMBLED ENGINE GASOLINE 4.3L EPA COMPLIANT – SHEET 2 0F 2
19.28. COIL ASSEMBLY
19.29. EXHAUST MANIFOLD GASOLINE AND LPG – 4.3L EPA COMPLIANT
19.30. CYLINDER BLOCK GASOLINE AND LPG – 4.3L EPA COMPLIANT
19.31. CAMSHAFT AND OIL PAN GASOLINE AND LPG – 4.3L EPA COMPLIANT
19.32. VALVE COVER AND INLET MANIFOLD GASOLINE AND LPG – 4.3L EPA COMPLIANT
19.33. CYLINDER HEAD GASOLINE AND LPG – 4.3L EPA COMPLIANT
19.34. OIL PUMP GASOLINE AND LPG – 4.3L EPA COMPLIANT
19.35. INTAKE MANIFOLD AND FUEL RAIL GASOLINE – 4.3L EPA COMPLIANT
19.36. DRIP SHIELD GASOLINE AND LPG – 4.3L EPA COMPLIANT
20. FUEL SYSTEM
20.1. AIR INTAKE AND FILTER SYSTEM DIESEL TIER II
20.2. AIR FILTER DIESEL TIER II
20.3. FUEL SUPPLY SYSTEM DIESEL TIER II
20.4. FUEL PUMP AND WATER SEPERATOR DIESEL TIER II
20.5. WATER SEPARATOR DIESEL TIER II
20.6. FUEL SENDER AND ATTACHING PARTS DIESEL TIER II
20.7. FUEL FILTER AND ATTACHING PARTS DIESEL TIER II
20.8. AIR INTAKE AND FILTER SYSTEM GASOLINE AND LPG
20.9. AIR FILTER GASOLINE AND LPG
20.10. FUEL SUPPLY SYSTEM LPG
20.11. ENGINE FUEL SYSTEM 4.3L EPA COMPLIANT – LPG
20.12. THROTTLE BODY AND LPG MIXER 4.3L EPA COMPLIANT
20.13. LPG REGULATOR 4.3L EPA COMPLIANT
20.14. FUEL SUPPLY SYSTEM GASOLINE
20.15. THROTTLE BODY ASSEMBLY 4.3L EPA COMPLIANT – GASOLINE
20.16. LPG TANK BRACKET FIXED
20.17. LPG TANK BRACKET SWING OUT
20.18. LPG TANK BRACKET SWING OUT/DROP DOWN
20.19. THROTTLE LINKAGE GASOLINE AND LPG – FORWARD AND REVERSE LEVER
20.20. THROTTLE LINKAGE GASOLINE AND LPG – MONOTROL PEDAL
20.21. THROTTLE ARM ASSEMBLY
20.22. THROTTLE LINKAGE DIESEL TIER II
20.23. MONOTROL PEDAL AND BRACKET ASSEMBLY
20.24. MONOTROL PEDAL
21. ELECTRICAL SYSTEM
21.1. ELECTRICAL SYSTEM COWL
21.2. INSTRUMENT PANEL
21.3. ELECTRICAL SYSTEM ENGINE COMPARTMENT – GASOLINE AND LPG
21.4. ELECTRICAL SYSTEM ALTERNATOR AND BATTERY – GASOLINE AND LPG
21.5. ELECTRICAL SYSTEM ALTERNATOR AND BATTERY – GASOLINE AND LPG SAFETY (GS AND LPS)
21.6. ELECTRICAL SYSTEM DIESEL TIER II
21.7. ELECTRICAL SYSTEM TYPE DS
21.8. DISTRIBUTOR ASSEMBLY 4.3L EPA COMPLIANT ENGINE
21.9. ALTERNATOR AND MOUNTING DIESEL
21.10. ALTERNATOR PRESTOLITE BRAND – GS, LPS, DS
21.11. STARTER MOTOR GASOLINE AND LPG – GM 4.3L
21.12. STARTER DIESEL TIER II
21.13. WIRE HARNESS DIESEL ENGINE ( S/N L005V02245B)
21.14. WIRE HARNESS DIESEL ENGINE (S/N L005V02246B )
21.15. WIRE HARNESS LPG REGULATOR
21.16. WIRE HARNESS FUEL INJECTOR – GASOLINE
21.17. WIRE HARNESS ENGINE, GASOLINE GM 4.3L – SHEET 1 0F 2
21.18. WIRE HARNESS ENGINE, GASOLINE GM 4.3L – SHEET 2 OF 2
21.19. WIRE HARNESS INTERFACE
21.20. WIRE HARNESS MODULE – SHEET 1 OF 2 ( 3/2004)
21.21. WIRE HARNESS MODULE – SHEET 2 OF 2 ( 3/2004)
21.22. WIRE HARNESS MODULE – POWERSHIFT TRANSMISSION (3/2004 )
21.23. WIRE HARNESS SEALED ALTERNATOR
21.24. WIRE HARNESS ALTERNATOR TO CIRCUIT BREAKER – FUSED
21.25. WIRE HARNESS BRAKE PRESSURE SWITCH ( S/N L005V03821C)
21.26. WIRE HARNESS BRAKE PRESSURE SWITCH (S/N L005V03822C )
21.27. WIRE HARNESS POWERSHIFT TRANSMISSION CONTROL ( S/N L005V03821C)
21.28. WIRE HARNESS POWERSHIFT TRANSMISSION CONTROL (S/N L005V03822C )
21.29. WIRE HARNESS POWERSHIFT TRANSMISSION CONTROL (S/N L005V06468C )
21.30. WIRE HARNESS – ENGINE LPG GM 4.3L – SHEET 1 0F 2
21.31. WIRE HARNESS – ENGINE LPG GM 4.3L – SHEET 2 OF 2
22. TRANSMISSION
22.1. TRANSMISSION T086 – T089 – SHEET 1 OF 2 ( S/N L005V02564B)
22.2. TRANSMISSION T086 – T089 – SHEET 2 OF 2 ( S/N L005V02564B)
22.3. TRANSMISSION T118 – T121 – SHEET 1 OF 2 (S/N L005V02565B )
22.4. TRANSMISSION T118 – T121 – SHEET 2 OF 2 (S/N L005V02565B )
22.5. FLYWHEEL AND TORQUE CONVERTER
22.6. CLUTCH PACKS T086 – T089 – INPUT (REVERSE) ( S/N L005V02564B)
22.7. CLUTCH PACKS T086 – T089 – COUNTER (FORWARD) ( S/N L005V02564V)
22.8. CLUTCH PACKS T118 – SINGLE SPEED (S/N L005V02565B )
22.9. CLUTCH PACKS T120 AND T121 – TWO SPEED (S/N L005V02565B )
22.10. CONTROL VALVE TRANSMISSION
22.11. MANIFOLD VALVE
22.12. HIGH AND LOW VALVE
22.13. TRANSMISSION LINES
22.14. TRANSMISSION MOUNTING
23. Drive Axle
23.1. DRIVE AXLE POWERSHIFT TRANSMISSION
23.2. DIFFERENTIAL ASSEMBLY
23.3. DRIVE TIRES AND WHEELS SINGLE – H70-H90XM
23.4. DRIVE TIRES AND WHEELS SINGLE – H90-H120XM
24. STEERING SYSTEM
24.1. STEERING SYSTEM
24.2. STEER COLUMN
24.3. SHIFT LEVER
24.4. STEER AXLE
24.5. STEER CYLINDER
24.6. STEER PUMP
24.7. STEER TIRES AND WHEELS
25. BRAKE SYSTEM
25.1. BRAKE SYSTEM
25.2. MASTER CYLINDER AND BOOSTER ASSEMBLY
25.3. BRAKE ASSEMBLY H70-90XM
25.4. BRAKE ASSEMBLY H100-120XM
25.5. PARK BRAKE
25.6. BRAKE RELAY ASSEMBLY
26. HYDRAULIC SYSTEM
26.1. HYDRAULIC SYSTEM
26.2. HYDRAULIC CONTROL LINES THREE FUNCTION
26.3. HYDRAULIC CONTROL LINES FOUR FUNCTION
26.4. HYDRAULIC CONTROL VALVE ATTACHING PARTS THREE FUNCTION – WITH AND WITHOUT DETENTED LEVERS
26.5. HYDRAULIC CONTROL VALVE ATTACHING PARTS FOUR FUNCTION – WITH DETENTED LEVERS
26.6. HYDRAULIC CONTROL VALVE THREE AND FOUR FUNCTION
26.7. HYDRAULIC FILTER HOUSING
26.8. HYDRAULIC PUMP
26.9. MAST INSTALLATION
26.10. TILT CYLINDERS
27. Mast-Two Stage Limited Free-Lift
27.1. OUTER MAST TWO STAGE LIMITED FREE-LIFT
27.2. INNER MAST TWO STAGE LIMITED FREE-LIFT
27.3. MAIN LIFT TWO STAGE LIMITED FREE-LIFT
27.4. MAIN LIFT CYLINDERS TWO STAGE LIMITED FREE-LIFT
27.5. CARRIAGE TWO STAGE LIMITED FREE-LIFT
27.6. HEADER HOSE TWO STAGE LIMITED FREE-LIFT
28. Mast-Two Stage Full Free-Lift
28.1. OUTER MAST AND MAIN LIFT TWO STAGE FULL FREE-LIFT
28.2. INNER MAST AND FREE-LIFT TWO STAGE FULL FREE-LIFT
28.3. MAIN LIFT CYLINDERS TWO STAGE FULL FREE-LIFT
28.4. FREE-LIFT CYLINDER TWO STAGE FULL FREE-LIFT
28.5. CARRIAGE TWO STAGE FULL FREE-LIFT
28.6. HEADER HOSE TWO STAGE FULL FREE-LIFT
28.7. HEADER HOSE TWO STAGE FULL FREE-LIFT
29. Mast-Three Stage Full Free-Lift
29.1. OUTER MAST THREE STAGE FULL FREE-LIFT
29.2. INTERMEDIATE MAST THREE STAGE FULL FREE-LIFT
29.3. INNER MAST THREE STAGE FULL FREE-LIFT
29.4. MAIN LIFT THREE STAGE FULL FREE-LIFT
29.5. FREE-LIFT THREE STAGE FULL FREE-LIFT
29.6. MAIN LIFT CYLINDERS THREE STAGE FULL FREE-LIFT
29.7. FREE-LIFT CYLINDER THREE STAGE FULL FREE-LIFT
29.8. CARRIAGE THREE STAGE FULL FREE-LIFT
29.9. HEADER HOSE THREE STAGE FULL FREE-LIFT
30. OPTIONS
30.1. BACK-UP ALARM
30.2. WIRE HARNESS BACK-UP ALARM
30.3. FRONT HEADLIGHTS WITHOUT CAB
30.4. REAR DRIVE LIGHT WITHOUT CAB
30.5. REAR DRIVE LIGHTS WITH AMBER STROBE – WITHOUT CAB (S/N L005V01406B )
30.6. STROBE LIGHT AMBER – WITHOUT CAB ( S/N L005V01405B)
30.7. AMBER STROBE REVERSE LIGHTS WITHOUT REAR DRIVE LIGHTS (S/N L005V01406B )
30.8. DUAL MIRRORS WITHOUT CAB
30.9. CAB ATTACHING PARTS – SHEET 1 OF 6
30.10. CAB ATTACHING PARTS – SHEET 2 OF 6
30.11. CAB ATTACHING PARTS – SHEET 3 OF 6
30.12. CAB ATTACHING PARTS – SHEET 4 OF 6
30.13. CAB ATTACHING PARTS – SHEET 5 OF 6
30.14. CAB ATTACHING PARTS – SHEET 6 OF 6
30.15. CAB DOOR ASSEMBLY – LEFT HAND
30.16. CAB DOOR ASSEMBLY – RIGHT HAND
30.17. CAB WIRE HARNESSES
30.18. CAB WIRE HARNESS WORKLIGHTS AND STROBE LIGHT
30.19. CAB WIRE HARNESS HEADLIGHT AND HANDHELD LIGHT
30.20. HEATER INSTALLATION GASOLINE
30.21. HEATER INSTALLATION LPG
30.22. HEATER INSTALLATION DIESEL TIER II
30.23. ACCUMULATOR MAST LOAD DAMPENING
30.24. INTEGRAL SIDE-SHIFT ASSEMBLY H70XM-H90XM (48 AND 60-INCH) – TWO STAGE LIMITED FREE-LIFT
30.25. INTEGRAL SIDE-SHIFT CARRIAGE H70XM-H90XM (48 AND 60-INCH) – TWO STAGE LIMITED FREE-LIFT
30.26. INTEGRAL SIDE-SHIFT ASSEMBLY H100XM-H120XM (54 AND 60-INCH) – TWO STAGE LIMITED FREE-LIFT
30.27. INTEGRAL SIDE-SHIFT CARRIAGE H100XM-H120XM (54 AND 60-INCH) – TWO STAGE LIMITED FREE-LIFT
30.28. INTEGRAL SIDE-SHIFT ASSEMBLY H70XM-H90XM (48 AND 60-INCH) – TWO AND THREE STAGE FULL FREE-LIFT
30.29. INTEGRAL SIDE-SHIFT CARRIAGE H70XM-H90XM (48-INCH) – TWO AND THREE STAGE FULL FREE-LIFT
30.30. INTEGRAL SIDE-SHIFT CARRIAGE H70XM-H90XM (60-INCH) – TWO AND THREE STAGE FULL FREE-LIFT
30.31. INTEGRAL SIDE-SHIFT ASSEMBLY H100XM-H120XM (54 AND 60-INCH) – TWO AND THREE STAGE FULL FREE-LIFT
30.32. INTEGRAL SIDE-SHIFT CARRIAGE H100XM-H120XM (54 AND 60-INCH) – TWO AND THREE STAGE FULL FREE-LIFT
30.33. AUXILIARY TUBE EXTENSION KIT TWO STAGE LIMITED FREE-LIFT
30.34. AUXILIARY TUBE EXTENSION KIT TWO AND THREE STAGE FULL FREE-LIFT
30.35. QUICK DISCONNECT FITTINGS
30.36. LIFTING EYES
30.37. FENDER EXTENSIONS
30.38. DRIVE TIRES AND WHEELS DUAL
30.39. LIGHTS, BACK-UP AND BRAKE INCANDESCENT (8/2004 )
30.40. LIGHTS, LED BACK-UP AND BRAKE
30.41. WIRE HARNESS PRESSURE SWITCH – LED BRAKE LIGHTS
30.42. SIDE ROLLER ISS CARRIAGE – KIT
31. FIELD CONVERSION KITS
31.1. WIDE TIRE CONVERSION
31.2. DUAL WHEEL CONVERSION
31.3. DIRECTIONAL CONTROL CONVERSION KIT
31.4. HYDRAULIC CONTROL VALVE CONVERSION
31.5. MISCELLANEOUS CONVERSION KITS
31.6. AUXILIARY TUBE EXTENSION KIT TWO STAGE LIMITED FREE-LIFT
31.7. AUXILIARY TUBE EXTENSION KIT TWO AND THREE STAGE FULL FREE-LIFT
31.8. HEADER HOSE CONVERSION KITS TWO STAGE LIMITED FREE-LIFT
31.9. HEADER HOSE CONVERSION KITS TWO STAGE FULL FREE-LIFT
31.10. HEADER HOSE CONVERSION KITS THREE STAGE FULL FREE-LIFT
32. NUMERICAL INDEX

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