Hyster K005 (H3.50-5.50XM, H4.00XM-5, H4.00XM-6, H4.00XMS-6) Service Manual
$30.00
- Type Of Manual: Service Manual
- Number of Pages: 1159
- Size: 36.4MB
- Format: PDF
Category: Hyster Service Manual PDF
-
Model List:
- K005 (H3.50-5.50XM, H4.00XM-5, H4.00XM-6, H4.00XMS-6)
- 1. RM0318-(12-1996)-UK-EN
- 1.1. INTRODUCTION
- 1.2. REPAIRS
- 1.3. CHECKS AND ADJUSTMENTS
- 1.4. TROUBLESHOOTING
- 2. RM0590-(04-2014)-UK-EN
- 3. RM0002-(01-2016)-UK-EN
- 3.1. General
- 3.2. Description
- 3.3. Alternator Repair
- 3.4. General Check and Adjustment
- 3.5. Low Output Check (Type A or Type B)
- 3.6. High Output Check (Type A or Type B)
- 3.7. Brushes Circuit Check
- 3.8. Diodes Check
- 3.9. Diode Bridge Check
- 3.10. Rotor Field Winding Check
- 3.11. Stator Windings Check
- 3.12. Voltage Regulator Check
- 3.13. Troubleshooting
- 4. RM0107-(03-2002)-UK-EN
- 4.1. High Energy Ignition (HEI) System
- 4.2. Safety Precautions Maintenance and Repair
- 4.3. Description
- 4.4. Distributor Repair
- 4.5. Disassemble
- 4.6. Assemble
- 4.7. Install, If Crankshaft WAS NOT Rotated when Distributor was Remo
- 4.8. Install, If Crankshaft WAS Rotated when Distributor was Removed
- 4.9. Ignition Coil Replacement
- 4.10. Some Four- and Six-Cylinder Models
- 4.11. Install
- 4.12. V8, Some Four- and Six-Cylinder Models
- 4.13. Install
- 4.14. Electronic Module Replacement
- 4.15. Install
- 4.16. Sensing Coil Replacement
- 4.17. Install
- 4.18. Spark Plugs Replacement
- 4.19. Install
- 4.20. Visual Check
- 4.21. High Voltage Wires Check
- 4.22. Ignition Coil Check
- 4.23. Coil in Distributor Cap Design
- 4.24. Separate Coil Design
- 4.25. Sensing Coil, Check
- 4.26. Electronic Module Check
- 4.27. Ignition Timing Adjustment
- 4.28. GM V8-366 (6-liter) Ignition System Check
- 4.29. GM V6-LPG (4.3 liter) GM V6-LPG (4.3 liter) Ignition Timing and
- 4.30. Specifications
- 4.31. Troubleshooting
- 5. RM0223-(01-1997)-UK-EN
- 5.1. VISTA MAST, REPAIR
- 5.2. CHECKS AND ADJUSTMENTS
- 5.3. TROUBLESHOOTING
- 6. RM0231-(01-2016)-UK-EN
- 6.1. General
- 7. RM0705-(03-2006)-UK-EN
- 7.1. Perkins Diesel Engines
- 7.2. Safety Precautions Maintenance and Repair
- 7.3. General
- 7.4. General Safety Rules
- 7.5. Description
- 7.6. Engine Serial Number Codes
- 7.7. Engine Data
- 7.8. Engine Removal and Installation
- 7.9. Lift Engine
- 7.10. Cylinder Head Assembly Repair
- 7.11. Valve Cover
- 7.12. Install
- 7.13. Rocker Arm Assembly
- 7.14. Install
- 7.15. Disassemble
- 7.16. Inspect
- 7.17. Assemble
- 7.18. Valve Clearance Adjustments
- 7.19. Four-Cylinder Engines
- 7.20. Six-Cylinder Engines
- 7.21. Valve Springs
- 7.22. Cylinder Head Assembly
- 7.23. Install
- 7.24. Valves and Valve Springs
- 7.25. Inspect
- 7.26. Install
- 7.27. Valve Guides
- 7.28. Inspect
- 7.29. Install
- 7.30. Cylinder Head and Valve Seats
- 7.31. Inspect
- 7.32. New Valve Seats, Install
- 7.33. Piston and Connecting Rod Assemblies Repair
- 7.34. Rod Bearings
- 7.35. Install
- 7.36. Piston and Connecting Rod Assembly
- 7.37. Service Note
- 7.38. Install
- 7.39. Piston Rings
- 7.40. Inspect
- 7.41. Install
- 7.42. Piston and Connecting Rod
- 7.43. Disassemble
- 7.44. Inspect
- 7.45. How to Select Correct Replacements
- 7.46. Install
- 7.47. Piston Cooling Jets
- 7.48. Install
- 7.49. Crankshaft Assembly Repair
- 7.50. General
- 7.51. Crankshaft Pulley
- 7.52. Engine AR, Remove
- 7.53. Engines YG and YH, Remove
- 7.54. Inspect
- 7.55. Engine AR, Install
- 7.56. Engines YG and YH, Install
- 7.57. Rear Oil Seal
- 7.58. Replace
- 7.59. Main Bearings
- 7.60. Inspect
- 7.61. Install
- 7.62. Thrust Washers
- 7.63. Crankshaft Axial Movement, Check
- 7.64. Install
- 7.65. Crankshaft
- 7.66. Inspect
- 7.67. Install
- 7.68. Flywheel
- 7.69. Ring Gear, Replace
- 7.70. Install
- 7.71. Flywheel Housing
- 7.72. Install
- 7.73. Timing Case and Timing Gears Repair
- 7.74. General
- 7.75. Timing Case Cover
- 7.76. Install
- 7.77. Front Oil Seal
- 7.78. Install
- 7.79. Crankshaft Pulley Wear Sleeve
- 7.80. Install
- 7.81. Idler Gear and Hub
- 7.82. Install
- 7.83. Air Compressor Drive, Bendix
- 7.84. Disassemble
- 7.85. Assemble
- 7.86. Fuel Injection Pump Gear
- 7.87. Install
- 7.88. Camshaft Gear
- 7.89. Install
- 7.90. Crankshaft Gear
- 7.91. Install
- 7.92. Timing Case
- 7.93. Install
- 7.94. Camshaft and Tappets
- 7.95. Install
- 7.96. Cylinder Block Assembly Repair
- 7.97. Description
- 7.98. Cylinder Block
- 7.99. Disassemble
- 7.100. Inspect
- 7.101. Assemble
- 7.102. Cylinder Bore (Four-Cylinder Engines)
- 7.103. Cylinder Liner (Six-Cylinder Engines)
- 7.104. Inspect
- 7.105. Cylinder Liner Condition, Check
- 7.106. Service Liner, Install
- 7.107. Partially Finished Liner, Install
- 7.108. Engine Timing
- 7.109. Description
- 7.110. How to Set Number One Piston to TDC on Compression Stroke
- 7.111. How to Set Number One Piston to TDC on Compression Stroke (Alter
- 7.112. Valve Timing, Check
- 7.113. Fuel Injection Pump Timing, Check
- 7.114. Turbocharger – Engine YH Repair
- 7.115. General
- 7.116. Install
- 7.117. Impeller and Compressor Housing, Clean
- 7.118. Lubrication System Repair
- 7.119. General
- 7.120. Oil Filter, Replace
- 7.121. Filter Head
- 7.122. Remove and Install
- 7.123. Oil Sump
- 7.124. Install
- 7.125. Oil Pump
- 7.126. Inspect
- 7.127. Install
- 7.128. Relief Valve
- 7.129. Disassemble
- 7.130. Inspect
- 7.131. Assemble
- 7.132. Install
- 7.133. Idler Gear Shaft, Replace
- 7.134. Remove (Alternative)
- 7.135. Install
- 7.136. Install (Alternative)
- 7.137. Install (Alternative for Four-Cylinder Engines Only)
- 7.138. Fuel System Repair
- 7.139. Description
- 7.140. Fuel Injection Pump
- 7.141. Install
- 7.142. Check and Adjust
- 7.143. Fuel System Air Removal
- 7.144. Fuel Filter, Replace
- 7.145. Canister Type
- 7.146. Quick Release Canister Type
- 7.147. Fuel Injectors
- 7.148. Inspect
- 7.149. Install
- 7.150. Fuel Pump
- 7.151. Disassemble
- 7.152. Assemble
- 7.153. Install
- 7.154. Cooling System Repair
- 7.155. General
- 7.156. Thermostat
- 7.157. Install
- 7.158. Coolant Pump
- 7.159. Disassemble
- 7.160. Assemble
- 7.161. Install
- 7.162. Fan and Fan Drive
- 7.163. Install
- 7.164. Oil Cooler (Six-Cylinder Engines)
- 7.165. Disassemble and Assemble
- 7.166. Install
- 7.167. Oil Cooler Bypass Valve
- 7.168. Electrical Equipment Repair
- 7.169. Drive Belts
- 7.170. Adjustment
- 7.171. Install
- 7.172. Alternator
- 7.173. Install
- 7.174. Starter Motor
- 7.175. Install
- 7.176. Cold Start Aid
- 7.177. Air Compressor – Engines YG and YH
- 7.178. General
- 7.179. Install
- 7.180. Rotary Exhauster Replacement
- 7.181. Install
- 7.182. Engine Specifications
- 7.183. Cylinder Head Assembly
- 7.184. Piston and Connecting Rods
- 7.185. Crankshaft Assembly
- 7.186. Crankshaft Overhaul
- 7.187. Timing Case and Drive Assembly
- 7.188. Engine Block Assembly
- 7.189. Turbocharger
- 7.190. Lubrication System
- 7.191. Fuel System
- 7.192. Cooling System
- 7.193. Flywheel and Housing
- 7.194. Electrical Equipment
- 7.195. Torque Specifications
- 7.196. Cylinder Head Assembly
- 7.197. Piston and Connecting Rod Assemblies
- 7.198. Crankshaft Assembly
- 7.199. Timing Case and Drive Assembly
- 7.200. Turbocharger
- 7.201. Lubrication System
- 7.202. Fuel System
- 7.203. Cooling System
- 7.204. Flywheel
- 7.205. Auxiliary Equipment
- 7.206. Special Torque Specifications
- 7.207. Flywheel and Housing
- 7.208. Turbocharger
- 7.209. Electrical Equipment
- 7.210. Auxiliary Equipment
- 7.211. Special Tools
- 7.212. Troubleshooting
- 7.213. Table 1. Cylinder Head
- 7.214. Table 2. Valve Guides
- 7.215. Table 3. Inlet Valves
- 7.216. Table 4. Exhaust Valves
- 7.217. Table 5. Valve Springs
- 7.218. Table 6. Tappets
- 7.219. Table 7. Rocker Arm Shaft
- 7.220. Table 8. Rocker Arms and Bushings
- 7.221. Table 9. Pistons (Engine AR)
- 7.222. Table 10. Pistons (Engines YG and YH)
- 7.223. Table 11. Piston Rings (Engine AR)
- 7.224. Table 12. Piston Rings (Engines YG and YH)
- 7.225. Table 13. Piston Pins
- 7.226. Table 14. Connecting Rods
- 7.227. Table 15. Small End Bushings
- 7.228. Table 16. Connecting Rod Bearings (Engines AR and YG)
- 7.229. Table 17. Connecting Rod Bearings (Engine YH)
- 7.230. Table 18. Piston Cooling Jets
- 7.231. Table 19. Crankshaft
- 7.232. Table 20. Main Bearings
- 7.233. Table 21. Crankshaft Thrust Washers
- 7.234. Table 22. Crankshaft Heat Treatment
- 7.235. Table 23. Crankshaft Overhaul Specifications
- 7.236. Table 24. Maximum Variation (Run-out)
- 7.237. Table 25. Camshaft
- 7.238. Table 26. Camshaft Thrust Washer
- 7.239. Table 27. Camshaft Gear
- 7.240. Table 28. Gear for Fuel Injection Pump
- 7.241. Table 29. Crankshaft Gear
- 7.242. Table 30. Idler Gear and Hub
- 7.243. Table 31. Cylinder Block (Engine AR)
- 7.244. Table 32. Cylinder Bore Specifications
- 7.245. Table 33. Cylinder Block (Engines YG and YH)
- 7.246. Table 34. Cylinder Liners (Engines YG and YH)
- 7.247. Table 35. Cylinder Liner Specifications (Partially Finished)
- 7.248. Table 36. Oil Pump (Engine AR)
- 7.249. Table 37. Oil Pump (Engines YG and YH)
- 7.250. Table 38. Idler Gear for Oil Pump
- 7.251. Table 39. Relief Valve
- 7.252. Table 40. Oil Filter
- 7.253. Table 41. Lucas Fuel Injection Pump
- 7.254. Table 42. Fuel Injector Codes
- 7.255. Table 43. Fuel Pump (Engine AR)
- 7.256. Table 44. Fuel Pump (Engines YG and YH)
- 7.257. Table 45. Fuel Filter
- 7.258. Table 46. Coolant Pump
- 7.259. Table 47. Thermostat
- 7.260. Table 48. Fan Drive Housing
- 7.261. Table 49. Limits for Flywheel Run Out and Alignment (Total Indic
- 7.262. Table 50. Alternator
- 7.263. Table 51. Starter Motor
- 7.264. Table 52. Cold Start Aid
- 7.265. Table 53. List of Possible Causes
- 8. RM0736-(07-2010)-UK-EN
- 8.1. Safety Precautions Maintenance and Repair
- 8.2. General
- 8.3. Description and Operation
- 8.4. Carriages
- 8.5. Two-Stage Mast With Limited Free-Lift
- 8.6. Two-Stage Mast With Full Free-Lift
- 8.7. Three-Stage Mast With Full Free-Lift
- 8.8. Safety Procedures When Working Near Mast
- 8.9. Fork Replacement
- 8.10. Install
- 8.11. Carriage Repair
- 8.12. Sideshift Carriage Repair
- 8.13. Disassemble
- 8.14. Assemble
- 8.15. Install
- 8.16. Two-Stage Mast With Limited Free-Lift Repair
- 8.17. Remove, H3.50-5.50XM (H70-120XM) Model Lift Trucks
- 8.18. Remove, S3.50-5.50XM (S70-120XM), E3.50-5.50XL 3 (E70-120XL 3 )
- 8.19. Disassemble
- 8.20. Clean and Inspect
- 8.21. Assemble
- 8.22. Install, H3.50-5.50XM (H70-120XM) Lift Truck Models
- 8.23. Install, S3.50-5.50XM (S70-120XM), E3.50-5.50XL 3 (E70-120XL 3 )
- 8.24. Two-Stage Mast With Full Free-Lift Repair
- 8.25. Disassemble
- 8.26. Clean and Inspect
- 8.27. Assemble
- 8.28. Install
- 8.29. Three-Stage Mast With Full Free-Lift Repair
- 8.30. Disassemble
- 8.31. Clean and Inspect
- 8.32. Assemble
- 8.33. Install
- 8.34. Mast Operation Check
- 8.35. Lift and Tilt System Leak Check
- 8.36. Lift System
- 8.37. Tilt System
- 8.38. Tilt Cylinder Stroke and Backward Tilt Angle Adjustment
- 8.39. Lift Chain Adjustments
- 8.40. Mast Adjustments
- 8.41. Carriage Adjustment
- 8.42. Troubleshooting
- 8.43. Table 1. Tilt Cylinder Leak Check Specifications, S3.50-5.50XM (
- 8.44. Table 2. Hook-Type Carriage Chain Adjustment
- 8.45. Table 3. Pin-Type Carriage Chain Adjustment
- 9. RM0741-(03-2005)-UK-EN
- 9.1. Lift Cylinders
- 9.2. Safety Precautions Maintenance and Repair
- 9.3. Safety Procedures When Working Near Mast
- 9.4. General
- 9.5. Description
- 9.6. Lowering Control Valve (Velocity Fuse)
- 9.7. Lift Cylinder Repair
- 9.8. Disassemble
- 9.9. Assemble
- 9.10. Install
- 9.11. Lift System Leak Check
- 9.12. Troubleshooting
- 10. RM0744-(09-2003)-UK-EN
- 10.1. Carbureted Engine Management System (CEMS)
- 10.2. Safety Precautions Maintenance and Repair
- 10.3. Description
- 10.4. Ignition Control System
- 10.5. Setting Timing Reference
- 10.6. Idle Speed Control System
- 10.7. Curb Idle Setting Procedure
- 10.8. Governor Control System
- 10.9. Closed-Loop Fuel System
- 10.10. Closed-Loop Fuel Control
- 10.11. Entering Closed-Loop Control
- 10.12. Normal Closed-Loop Operation
- 10.13. Closed-Loop Diagnostics
- 10.14. Tune Valve Action at Engine Shutdown
- 10.15. Diagnostic System
- 10.16. Closed-Loop Diagnostic Troubleshooting
- 10.17. Diagnostic Troubleshooting
- 10.18. Table 1. Diagnostic Codes
- 10.19. Table 2. Diagnostic Troubleshooting
- 11. RM0755-(11-2001)-UK-EN
- 11.1. Starter
- 11.2. Safety Precautions Maintenance and Repair
- 11.3. General
- 11.4. Description
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