Hyster R30XMF3 to R30XM3 Wire Driver Manual Maintenance And Repair

Hyster R30XMF3 to R30XM3 Wire Driver Manual Maintenance And Repair - Image 2

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hyster r30xmf3 to r30xm3 wire driver manual maintenance and repair 3

Hyster R30XMF3 to R30XM3 Wire Driver Manual Maintenance And Repair

$30.00

Type Of Manual: Maintenance And Repair
Number of Pages: 1346
Size: 51.8MB
Format: PDF

Category: Hyster Service Manual PDF

Model List:
- R30XMF3, R30XMA3, C1.0, C1.3, C1.5B, C1.8X, C1.5, R30ES, R30XMS, R30XMS2, N30XMH2, V30ZMD, R30F, R30FA, R30FF, R30XMS3, R30XM, R30XMA, R30XMF, R30XM2, R30XMA2, R30XMF2, R30XM3

1. RM1229-(01-2012)-US-EN
1.1. Wire Driver Manual
1.2. Safety Precautions Maintenance and Repair
1.3. General
1.4. Description
1.5. Installation Procedure
1.6. Checks and Adjustments
1.7. Adjustments (Early Model)
1.8. Adjustments (Late Model)
1.9. Troubleshooting
1.10. Wire Driver Troubleshooting
1.11. Guide Wire Troubleshooting
1.12. Guide Wire Repair
1.13. Short Circuit Repair
1.14. Open Circuit Repair
1.15. System II Wire Guidance Specifications
1.16. Table 1. Wire Driver Troubleshooting
2. RM1230-(01-2012)-US-EN
2.1. Guide Wire Installation
2.2. Safety Precautions Maintenance and Repair
2.3. General
2.4. Description
2.5. Guide Wire Physical Installation
2.6. Equipment
2.7. Specifications
2.8. Wire Slot and Expansion Loop Specifications
2.9. Material and General Specifications
2.10. System II Wire Guidance Specifications
2.11. Pre-Installation Information Form
2.12. Table 1. Equipment
2.13. Table 2. Material Specifications
2.14. Table 3. General Specifications
3. RM0285-(06-2010)-US-EN
3.1. Drive Axle, Speed Reducer, and Differential
3.2. Safety Precautions Maintenance and Repair
3.3. General
3.4. Description
3.5. Drive Axle, Speed Reducer, and Differential Repair
3.6. Drive Axle, Remove
3.7. Drive Axle, Disassemble
3.8. Speed Reducer and Differential, Disassemble
3.9. Inspect
3.10. Assemble
3.11. Speed Reducer and Differential, Assemble
3.12. Drive Axle, Assemble
3.13. Drive Axle Assembly, Install
3.14. Torque Specifications
3.15. Wheel Nuts
3.16. Axle Shaft Capscrews
3.17. Axle Hangers to Frame
3.18. Back Plate to Axle Mount Capscrews
3.19. Wheel Cylinder Capscrews
3.20. Ring Gear to Differential Case
3.21. Differential Case Halves
3.22. Bearing Cap Capscrews
3.23. Retainer Capscrews
3.24. Axle Housing to Differential Housing
3.25. Pinion Nut
3.26. Speed Reducer Housing to Differential Housing
3.27. Traction Motor to Transmission
3.28. Troubleshooting
3.29. Table 1. Adjustment of Shims for Pinion Assembly
3.30. Table 2. Ring and Pinion Tooth Contact Adjustment
4. RM0480-(04-2008)-US-EN
4.1. Safety Precautions Maintenance and Repair
4.2. General
4.3. Mast Weldments
4.4. Carriages
4.5. Two-Stage Mast
4.6. Description
4.7. Operation
4.8. Three-Stage Mast
4.9. Description
4.10. Operation
5. RM0481-(07-2013)-US-EN
5.1. Lift Cylinders
5.2. Safety Precautions Maintenance and Repair
5.3. General
5.4. Description
5.5. Lowering Control Valve
5.6. Main Cylinder Repair
5.7. Disassemble
5.8. Assemble
5.9. Free-Lift Cylinder Repair
5.10. Disassemble
5.11. Assemble
5.12. Troubleshooting
6. RM0482-(04-2008)-US-EN
6.1. Safety Precautions Maintenance and Repair
6.2. General
6.3. Safety Procedures When Working Near Mast
6.4. Load Backrest Extension, Carriage, Load Rollers, Side Rollers, a
6.5. Load Backrest Extension, Remove and Install
6.6. Carriage Assembly, Remove and Install
6.7. Carriage Load Rollers, Remove and Install
6.8. Side Rollers, Disassemble and Assemble
6.9. Fork, Replace
6.10. Hook-Type Forks
6.11. Two-Stage Mast Assembly
6.12. Clean and Inspect
6.13. Lift Cylinders, Remove and Install Dual-Lift Cylinders
6.14. Lift Cylinder, Remove and Install Single Main-Lift Cylinders
6.15. Install
6.16. Inner Mast Assembly, Remove and Install
6.17. Hoses, Replace
6.18. Hose and Cable Sheaves, Replace
6.19. Two-Stage Lift Chains
6.20. Remove and Install
6.21. Clean and Inspect
6.22. Two-Stage Chain Sheave, Remove and Install
6.23. Load Rollers and Wear Plugs, Remove and Install
6.24. Two-Stage Mast Assembly, Install
6.25. Three-Stage Mast Assembly
6.26. Three-Stage Mast Assembly, Remove
6.27. N30XHM, N30XMH 2 (C210), and V30ZMD (D210/E210) Only
6.28. Clean and Inspect
6.29. Free-Lift Cylinder, Remove and Install
6.30. Main Cylinders (Standard), Remove and Install
6.31. Main Cylinders N30XMH, N30XMH 2 (C210) and V30ZMD (D210/E210), R
6.32. Inner and Intermediate Mast Assemblies, Remove and Install
6.33. Hoses, Replace
6.34. Hose and Cable Sheaves, Replace
6.35. Free-Lift Hose Sheave
6.36. Carriage Sheaves
6.37. Three-Stage Lift Chains, Remove and Install
6.38. General
6.39. Free-Lift Chains
6.40. Main-Lift Chains
6.41. Three-Stage Chain Sheaves, Disassemble and Assemble
6.42. Free-Lift Chain Sheaves
6.43. Main-Lift Chain Sheaves
6.44. Load Rollers and Wear Plugs, Remove and Install
6.45. Three-Stage Mast Assemble, Install
6.46. Mast Operation Check
6.47. Hydraulic System Leaks Check
6.48. Lift Chains Check
6.49. General
6.50. Clean and Inspect
6.51. Lubrication
6.52. Mast Adjustments
6.53. General
6.54. Adjust Wear Plugs – Mast
6.55. Adjust Free-Lift Chain (Three-Stage Only)
6.56. Adjust Main-Lift Chains
6.57. Two-Stage
6.58. Three-Stage
6.59. Adjust Wear Strips
6.60. Carriage Adjustments
6.61. Adjust Wear Plug – Carriage
6.62. Adjust Side Rollers – Carriage
6.63. Adjust Thrust Rollers – Carriage
6.64. Troubleshooting
7. RM0485-(08-2003)-US-EN
7.1. Steering System for Electric Lift Trucks
7.2. Safety Precautions Maintenance and Repair
7.3. General
7.4. Description
7.5. Steering Wheel and Column Assembly Repair
7.6. Assembly Components, Remove
7.7. Assembly Components, Install
7.8. Power Steering Motor and Pump
7.9. Description
7.10. Remove and Disassemble, Models E1.25-3.00XL (E25-60XL), J2.00-3.
7.11. Remove and Disassemble, Models E3.50-5.50XL (E70-120XL, E70-120X
7.12. Remove and Disassemble, Models J2.00-3.20XM (J40-60XM, J40-60XM
7.13. Remove and Disassemble, Models A1.00-1.50XL (A20-30XL)
7.14. Remove and Disassemble, Models E1.50-2.00XMS (E25-40XMS, E25-40X
7.15. Assemble and Install – All models with a vertical mount except J
7.16. Assemble and Install, Models J2.00-3.20XM (J40-60XM, J40-60XM 2
7.17. Assemble and Install, Models E1.50-2.00XMS (E25-40XMS, E25-40XM
7.18. Power Steering Pump, Repair
7.19. Seal, Replace
7.20. Hydraulic Steering Motor
7.21. Description
7.22. Hydraulic Steering Motor Repairs
7.23. Disassemble
7.24. Clean and Inspect
7.25. Assemble
7.26. Install
7.27. Steering System Air Removal
7.28. Steering Pressure Check
7.29. Steering Chain Tension Check (Unit With MDU Only)
7.30. Optical Encoder and Activator Circuits Check
7.31. Troubleshooting
8. RM0512-(08-2003)-US-EN
8.1. Steering Housing and Control Unit
8.2. Safety Precautions Maintenance and Repair
8.3. General
8.4. Description
8.5. Operation
8.6. Steering Wheel and Column Assembly Repair
8.7. Steering Column Assembly, Remove
8.8. Steering Control Unit
8.9. Steering Column Assembly, Install
8.10. System Air Removal
8.11. Troubleshooting
9. RM0514-(01-2004)-US-EN
9.1. Instrument Cluster
9.2. Safety Precautions Maintenance and Repair
9.3. General
9.4. Description
9.5. Display Panels on Steering Column, Internal Combustion
9.6. Display Panels on Steering Column, Electric Lift Trucks
9.7. Standard Display Panel
9.8. Enhanced Display Panel
9.9. Curtis 1215 Display Panel
9.10. Description and Features
9.11. Operation
9.12. Cluster-Type Display Panel (Internal Combustion) Replacement
9.13. Remove and Disassemble
9.14. Assemble and Install
9.15. Cluster Display Panel (Electric Lift Truck) Replacement
9.16. Display Panel Assembly, Replace
9.17. LED Indicators
9.18. Battery Indicators
9.19. Digital Display (Enhanced Display Panel Only)
9.20. Status Code or Performance Level Switches and LED indicators (En
9.21. Standard Display Panel Parts, Replace
9.22. Enhanced Display Panel Parts, Replace
9.23. Curtis 1215 Display Panel Replacement
9.24. Install
9.25. Table 1. Instrument Cluster, Internal Combustion
10. RM0551-(08-2003)-US-EN
10.1. Electrical Diagrams
10.2. Safety Precautions Maintenance and Repair
11. RM0555-(10-1999)-US-EN
12. RM0557-(08-2003)-US-EN
12.1. EV-100ZX SCR Motor Controller
12.2. Safety Precautions Maintenance and Repair
12.3. General
12.4. Model Number Data For EV-100ZX Controller
12.5. Register Parameters
12.6. General
12.7. Function Numbers
12.8. Control Card, Checks and Adjustments
12.9. Handset
12.10. How to Check and Adjust Registers
12.11. How to Scroll through Fault Codes and Clear Them
12.12. Checks and Adjustments on Workbench
12.13. When Handset Is Connected to Control Card Installed In Lift Truc
12.14. Function Numbers 1 through 15
12.15. Function Numbers 16 through 30
12.16. Function Numbers 48 through 62
12.17. Control Cards
12.18. Function Number Descriptions
12.19. Traction Control Cards (Label Letters – ZH and ZY)
12.20. Function Number 1 STORED STATUS CODE
12.21. Function Number 2 CREEP SPEED
12.22. Function Number 3 CONTROLLED ACCELERATION AND 1A TIME
12.23. Function Number 4 CURRENT LIMIT
12.24. Function Number 5 PLUGGING DISTANCE (CURRENT)
12.25. Function Number 6 1A DROP OUT CURRENT
12.26. Function Number 7 FIELD WEAKENING PICK UP
12.27. Function Number 8 FIELD WEAKENING DROP OUT
12.28. Function Number 9 REGENERATIVE BRAKING CURRENT LIMIT
12.29. Function Number 10 REGENERATIVE BRAKING START
12.30. Function Number 13 SPEED LIMIT 3 (SL3)
12.31. Function Number 14 INTERNAL RESISTANCE COMPENSATION
12.32. Function Number 15 BATTERY VOLTS
12.33. Function Numbers GREATER THAN 15
12.34. Function Number 16 PEDAL POSITION PLUG
12.35. Function Number 17 CARD TYPE SELECTION
12.36. Function Number 18 STEERING PUMP TIME DELAY
12.37. Function Number 19 MAINTENANCE ALERT (Tens/Units)
12.38. Function Number 20 MAINTENANCE ALERT (Thousands/Hundreds)
12.39. Function Number 21 MAINTENANCE SPEED LIMIT
12.40. Function Numbers 22 Through 28 TEMPORARY DATA REGISTERS
12.41. Function Number 29 HOURMETER (Tens/Units)
12.42. Function Number 30 HOURMETER (Thousands/Hundreds)
12.43. Function Number 48 Through 62 SET LIFT TRUCK PERFORMANCE
12.44. Function Number 48 CONTROLLED ACCELERATION AND 1A TIME
12.45. Function Number 49 FIELD WEAKENING PICK UP
12.46. Function Number 50 SPEED LIMIT 1
12.47. Function Number 52 CONTROLLED ACCELERATION AND 1A TIME
12.48. Function Number 53 FIELD WEAKENING PICK UP
12.49. Function Number 54 SPEED LIMIT 1
12.50. Function Number 56 CONTROLLED ACCELERATION AND 1A TIME
12.51. Function Number 57 FIELD WEAKENING PICK UP
12.52. Function Number 58 SPEED LIMIT 1
12.53. Function Number 60 CONTROLLED ACCELERATION AND 1A TIME
12.54. Function Number 61 FIELD WEAKENING PICK UP
12.55. Pump Control Card (Label Letter ZP)
12.56. Function Number 1 STORED STATUS CODE
12.57. Function Number 2 INTERNAL RESISTANCE COMPENSATION START
12.58. Function Number 3 CONTROLLED ACCELERATION
12.59. Function Number 4 CURRENT LIMIT
12.60. Function Number 7 CONTROLLED ACCELERATION COMPENSATION
12.61. Function Number 11 SPEED LIMIT 1 (SL1) (Slow Speed) – Tilt and S
12.62. Function Number 12 SPEED LIMIT 2 (SL2) (Medium Speed) – Slow Lif
12.63. Function Number 13 SPEED LIMIT 3 (SL3)
12.64. Function Number 14 SPEED LIMIT 4 (SL4) Fast Lift
12.65. Function Numbers Greater Than 15
12.66. Function Number 16 INTERNAL RESISTANCE COMPENSATION
12.67. Function Number 17 CARD TYPE SELECTION
12.68. Function Numbers 18 through 28 TEMPORARY DATA REGISTERS
12.69. Function Number 29 HOURMETER (Tens/Units)
12.70. Function Number 30 HOURMETER (Thousands/Hundreds)
12.71. Function Number 48 CONTROLLED ACCELERATION
12.72. Function Number 49 SPEED LIMIT 2
12.73. Function Number 50 SPEED LIMIT 3
12.74. Function Number 52 CONTROLLED ACCELERATION
12.75. Function Number 53 SPEED LIMIT 2
12.76. Function Number 54 SPEED LIMIT 3
12.77. Function Number 56 CONTROLLED ACCELERATION
12.78. Function Number 57 SPEED LIMIT 2
12.79. Function Number 58 SPEED LIMIT 3
12.80. Function Number 60 CONTROLLED ACCELERATION
12.81. Function Number 61 SPEED LIMIT 2
12.82. Function Number 62 SPEED LIMIT 3
12.83. Register Parameters
12.84. Troubleshooting
12.85. General
12.86. Status Codes
12.87. Register Maps
12.88. Status Code Charts
12.89. EV-100ZX SCR Motor Controller Repair
12.90. SCR, Check
12.91. SCR Assembly
12.92. Thermal Protector
12.93. SCR 1 Assembly, Replace
12.94. OFF Circuit for SCR 1
12.95. Reactor Assembly, Check
12.96. Suppressors for SCR 2 and SCR 5, Check
12.97. SCR 2 and SCR 5, Check
12.98. SCR 2 and SCR 5, Replace
12.99. Capacitor C1, Check
12.100. Diodes D3 and D4
12.101. Diodes D3 and D4, Check
12.102. Diodes D3 and D4, Replace
12.103. Motor Current Sensor
12.104. Contactors

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