Hyster Z943 (E30-50FR) Service Manual - Image 2

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Hyster Z943 (E30-50FR) Service Manual

$30.00

Type Of Manual: Service Manual
Number of Pages: 328
Size: 10.0MB
Format: PDF

Category: Hyster Service Manual PDF

Model List:
- Z943 (E30-50FR)

1. INTRODUCTION
2. GENERAL
3. LEAD-ACID BATTERIES
4. SPECIFIC GRAVITY
5. THE CHEMICAL REACTION IN A CELL
6. ELECTRICAL TERMS
7. HOW TO SELECT THE BATTERY
8. VOLTAGE OF A BATTERY
9. THE BATTERY AS A COUNTERWEIGHT
10. BATTERY RATINGS
11. Kilowatt-Hours
12. BATTERY MAINTENANCE
13. SAFETY PROCEDURES
14. MAINTENACE RECORDS
15. THE NEW BATTERY
16. HOW TO CLEAN THE BATTERY
17. HOW TO ADD WATER
18. THE HYDROMETER
19. BATTERY TEMPERATURE
20. CHARGING THE BATTERY
21. Types Of Battery Charges
22. Methods Of Charging
23. Troubleshooting The Charger
24. How To Know When The Battery Is Fully Charged
25. WHERE TO CHARGE THE BATTERIES
26. Equipment Needed
27. BATTERY CONNECTORS
28. BATTERY CARE
29. INTRODUCTION
30. GENERAL
31. DESCRIPTION
32. DISASSEMBLY AND ASSEMBLY
33. OVERHEAD GUARD
34. Removal
35. Installation
36. OVERHEAD GUARD REAR POST
37. Removal
38. Installation
39. BATTERY RETAINERS
40. Removal
41. Installation
42. BATTERY ROLLERS
43. Removal
44. Installation
45. FRONT COVER
46. Removal
47. Installation
48. TOP COVER
49. Removal
50. Installation
51. CONTROL COVER
52. Removal
53. Installation
54. OPERATOR COMPARTMENT PADS
55. Removal
56. Installation
57. FLOOR MAT/BRAKE PEDAL PAD
58. Removal
59. Installation
60. LABOR REPLACEMENT
61. PAINTING INSTRUCTIONS
62. INTRODUCTION
63. ELECTRIC MOTOR MAINTENANCE, GENERAL
64. DRIVE MOTOR AND HYDRAULIC PUMP MOTOR
65. Disassembly
66. Assembly
67. POWER STEERING PUMP MOTOR
68. Disassembly
69. Assembly
70. BRUSH AND COMMUTATOR INSPECTION
71. Normal Commutator Surface
72. Commutator Problems
73. DRIVE MOTOR BRUSHES
74. Removal
75. Installation
76. LIFT PUMP MOTOR BRUSHES
77. Removal
78. Installation
79. Untitled
80. STONING THE COMMUTATOR
81. TEST FOR A DAMAGED FIELD AND ARMATURE
82. Test for an Open-Circuit in the Armature
83. Test for a Short-Circuit in an Armature Winding
84. Test for a Short-Circuit in the Armature
85. Test for an Open-Circuit in a Field Coil
86. Test for a Short-Circuit in a Field Coil
87. Test for a Short-Circuit Between the Field and the Motor Case
88. Brush Holder Test
89. INTRODUCTION
90. DESCRIPTION
91. REPAIRS
92. DRIVE UNIT
93. Removal
94. Installation
95. DRIVE MOTOR
96. Brush Removal and Installation
97. GEARBOX
98. Oil Change
99. DRIVE WHEEL ASSEMBLY
100. Removal and Installation
101. DRIVE WHEEL SEAL
102. Removal
103. Installation
104. DRIVE WHEEL SPINDLE
105. Removal
106. Installation
107. ENCODER ASSEMBLY
108. Removal
109. Installation
110. ENCODER BELT ADJUSTMENT
111. DRIVE SHAFT INSERT
112. DRIVE UNIT REBUILD
113. Disassembly
114. Pinion Gear to Motor Assembly
115. Gear Housing to Motor Assembly
116. PROCEDURE I
117. Gear Housing to Motor Assembly
118. PROCEDURE II
119. Gear Housing to Motor Assembly
120. Carrier to Gear Housing Assembly
121. CARRIER REBUILD
122. Carrier Disassembly
123. Carrier Assembly
124.
124.1. INTRODUCTION
124.1.1. GENERAL
124.1.2. DESCRIPTION
124.2. REPAIRS
124.2.1. STEER PUMP MOTOR ASSEMBLY
124.2.2. STEER PUMP
124.2.3. STEER CONTROL VALVE
124.2.4. HYDRAULIC MOTOR
124.2.5. STEERING GEAR
124.2.6. STEER FORK ASSEMBLY
124.2.7. STEER WHEEL ASSEMBLY
124.2.8. STEER POSITION POTENTIOMETER
124.2.9. CHANGING STEER TIRES
124.3. CHECKS AND ADJUSTMENTS
124.3.1. STEER POTENTIOMETER ADJUSTMENT
124.3.2. STEERING PRESSURE
125.
125.1. INTRODUCTION
125.1.1. GENERAL
125.1.2. DESCRIPTION AND OPERATION
125.1.3. THEORY OF OPERATION
125.2. REPAIRS
125.2.1. DISC BRAKE UNIT
125.2.2. BRAKE ACTUATOR ASSEMBLY
125.2.3. MASTER CYLINDER
125.2.4. BRAKE PEDAL
125.2.5. BLEEDING THE BRAKE SYSTEM
125.3. CHECKS AND ADJUSTMENTS
125.3.1. BRAKE ADJUSTMENTS
125.4. TROUBLESHOOTING
126.
126.1. INTRODUCTION
126.1.1. GENERAL
126.1.2. DESCRIPTION
126.1.3. FLOW CONTROL VALVE
126.1.4. RELIEF VALVE
126.2. REPAIRS
126.2.1. DISASSEMBLY
126.2.2. CLEANING
126.2.3. INSPECTION
126.2.4. ASSEMBLY
126.3. CHECKS AND ADJUSTMENTS
126.3.1. CHECKING THE OUTPUT OF THE PUMP
126.3.2. CHECKING FOR AIR IN THE HYDRAULIC SYSTEM
126.3.3. SPECIFICATIONS
126.3.4. TROUBLESHOOTING
127.
127.1. INTRODUCTION
127.1.1. GENERAL
127.1.2. DESCRIPTION
127.1.3. OPERATION
127.1.4. MULTI-FUNCTION CONTROL HANDLE
127.2. REPAIRS
127.2.1. LIFT PUMP MOTOR ASSEMBLY
127.2.2. LIFT PUMP
127.2.3. STEER PUMP MOTOR ASSEMBLY
127.2.4. STEER PUMP
127.2.5. HYDRAULIC VALVE CARTRIDGE
127.2.6. PRESSURE RELIEF VALVE
127.2.7. MANUAL LOWERING VALVE
127.2.8. FLOW REGULATOR
127.2.9. PROPORTIONAL VALVE CARTRIDGE
127.2.10. HYDRAULIC OIL FILTER
127.2.11. HYDRAULIC OIL
127.2.12. TILT CYLINDERS
127.2.13. HYDRAULIC TANK REPAIRS
127.2.14. CLEANING THE HYDRAULIC TANK
127.3. CHECKS AND ADJUSTMENTS
127.3.1. RELIEF VALVE
127.4. TROUBLESHOOTING
128.
129.
129.1. INTRODUCTION
129.1.1. GENERAL
129.1.2. DESCRIPTION
129.2. REPAIRS
129.2.1. REMOVAL
129.2.2. DISASSEMBLY
129.2.3. CLEANING AND INSPECTION
129.2.4. ASSEMBLY
129.2.5. INSTALLATION
129.3. CHECKS AND ADJUSTMENTS
129.3.1. CHECKING FOR LEAKAGE
129.3.2. ADJUSTMENT-TILT ANGLE (E30ER, E40ER, E50ER)
129.3.3. ADJUSTMENT-TILT CYLINDER (E30FR-24, E30FR, E35FR, E40FR, E45FR, E50FR)
129.4. TROUBLESHOOTING
130.
131.
132.
132.1. INTRODUCTION
132.1.1. GENERAL
132.1.2. TWO-STAGE MAST
132.1.3. THREE-STAGE MASTS
133.
133.1. INTRODUCTION
133.1.1. GENERAL
133.2. REPAIRS
133.2.1. CARRIAGE
133.2.2. MAST ASSEMBLY
133.2.3. LIFT CHAIN REMOVAL AND INSTALLATION
133.2.4. LIFT CYLINDER REMOVAL AND INSTALLATION
133.2.5. LIFT CYLINDER SHEAVES
133.2.6. HYDRAULIC COMPONENTS
133.3. CHECKS AND ADJUSTMENTS
133.3.1. BLEEDING AIR FROM THE LIFT CYLINDERS
133.3.2. CARRIAGE ADJUSTMENT
133.3.3. MAST ADJUSTMENT
133.3.4. LIFT CHAIN ADJUSTMENT
133.3.5. TILT ANGLE ADJUSTMENT
133.4. TROUBLESHOOTING
134.
134.1. INTRODUCTION
134.1.1. GENERAL
134.1.2. DESCRIPTION
134.1.3. FLOW CONTROL VALVE AND FLOW FUSES
134.2. REPAIRS
134.2.1. REMOVAL
134.2.2. DISASSEMBLY
134.2.3. ASSEMBLY
134.2.4. INSTALLATION
134.3. CHECKS AND ADJUSTMENTS
134.3.1. BLEEDING AIR FROM LIFT CYLINDERS
134.4. TROUBLESHOOTING
135.
136.
136.1. INTRODUCTION
136.1.1. GENERAL
136.1.2. TOWING A DISABLED LIFT TRUCK
136.1.3. HOW TO LIFT A DISABLED LIFT TRUCK
136.1.4. HOW TO PUT A LIFT TRUCK ON TO BLOCKS
136.2. MAINTENANCE SCHEDULE
136.3. MAINTENANCE PROCEDURES EVERY 8 HOURS OR DAILY
136.3.1. CHECKS BEFORE OPERATION
136.3.2. SRO CIRCUIT
136.3.3. GENERAL FUNCTIONS
136.3.4. BATTERY
136.3.5. BATTERY CONNECTOR
136.3.6. BATTERY RETAINERS
136.3.7. CONTROL HANDLE
136.3.8. SAFETY LABELS
136.3.9. GEARBOX
136.3.10. HYDRAULIC SYSTEM
136.3.11. LIGHTS (OPTIONAL)
136.3.12. STEERING
136.3.13. TIRES AND WHEELS
136.3.14. SAFETY PROCEDURES WHEN WORKING NEAR THE MAST
136.3.15. SAFETY PROCEDURES WHEN WORKING NEAR THE MAST
136.3.16. MAST AND LIFT CHAINS
136.3.17. LIFT CHAIN ADJUSTMENTS
136.3.18. CHECK THE OPERATION
136.4. EVERY 350 HOURS OR TWO MONTHS
136.4.1. HYDRAULIC TANK BREATHER
136.4.2. BRAKE FLUID
136.4.3. GEARBOX
136.4.4. LIFT SYSTEM OPERATION
136.4.5. LIFT CHAINS
136.4.6. OTHER LUBRICATION
136.4.7. ELECTRICAL INSPECTION
136.5. HOURS OR YEARLY
136.5.1. HYDRAULIC SYSTEM
136.5.2. WHEEL BEARINGS
136.5.3. GEARBOX
136.6. GENERAL PROCEDURES
136.6.1. CHECK FOR LEAKS IN THE LIFT AND TILT SYSTEM
136.6.2. HOW TO CHARGE THE BATTERY
136.6.3. CHANGING THE BATTERY
136.6.4. WHEELS AND TIRES
136.6.5. CHANGING THE SOLID TIRE
136.6.6. CHANGES TO THE OVERHEAD GUARD
137.
137.1. FIGURE 1. E30FR-24, E30-35-40-45-50FR WIRING DIAGRAM
137.2. SYSTEM ELECTRICAL BLOCK DIAGRAM LEGEND
137.3. FIGURE 2. HYDRAULIC SCHEMATIC DIAGRAM-LIFT FUNCTION
137.4. FIGURE 3. HYDRAULIC SCHEMATIC DIAGRAM-LOWER FUNCTION
137.5. FIGURE 4. HYDRAULIC SCHEMATIC DIAGRAM-TILT FORWARD FUNCTION
137.6. FIGURE 5. HYDRAULIC SCHEMATIC DIAGRAM-TILT BACK FUNCTION
137.7. FIGURE 6. HYDRAULIC SCHEMATIC DIAGRAM-SIDESHIFT LEFT FUNCTION
137.8. FIGURE 7. HYDRAULIC SCHEMATIC DIAGRAM-SIDESHIFT RIGHT FUNCTION
137.9. FIGURE 8. HYDRAULIC SCHEMATIC DIAGRAM-AUX DIRECTION A FUNCTION
137.10. FIGURE 9. HYDRAULIC SCHEMATIC DIAGRAM-AUX DIRECTION B FUNCTION
138.

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