Yanmar 4JH45, 4JH57, 4JH80, 4JH110 Marine Engine Operation Manual

Yanmar 4JH45, 4JH57, 4JH80, 4JH110 Marine Engine Operation Manual - Image 2

Yanmar 4JH45, 4JH57, 4JH80, 4JH110 Marine Engine Operation Manual - Image 3

Yanmar 4JH45, 4JH57, 4JH80, 4JH110 Marine Engine Operation Manual - Image 4

Yanmar 4JH45, 4JH57, 4JH80, 4JH110 Marine Engine Operation Manual - Image 5

yanmar 4jh45 4jh57 4jh80 4jh110 marine engine operation manual 2

yanmar 4jh45 4jh57 4jh80 4jh110 marine engine operation manual 3

Yanmar 4JH45, 4JH57, 4JH80, 4JH110 Marine Engine Operation Manual

$20.00

Type Of Manual: Operation Manual
Number of Pages: 160
Size: 20.9MB
Format: PDF

Category: Yanmar Operator Manual PDF

Model List:
- 4JH45, 4JH57, 4JH80, 4JH110 Marine Engine

1. Table of Contents
2. Introduction
2.1. Record of Ownership
2.2. Safety Precautions
2.2.1. General Information
2.2.2. Before You Operate
2.2.3. During Operation and Maintenance
2.3. Location of Safety Decals
3. Product Overview
3.1. YANMAR 4JH COMMON RAIL SERIES FEATURES AND APPLICATIONS
3.1.1. New Engine Break-In
3.2. Component Identification
3.2.1. Right Side (Viewed from Flywheel) – 4JH45/4JH57
3.2.2. Left Side (Viewed from Flywheel) – 4JH45/4JH57
3.2.3. Right Side (Viewed from Flywheel) – 4JH80/4JH110
3.2.4. Left Side (Viewed from Flywheel) – 4JH80/4JH110
3.3. Nameplates
3.4. Function of Major Components
3.5. ELECTRONIC CONTROL SYSTEM
3.6. Main Electronic Control Components and Features
3.7. Control Equipment
3.7.1. Instrument Panel (Optional)
3.7.1.1. Equipment and Functions
3.7.1.2. Indicators and Alarms (Optional)
3.7.1.3. Selecting the fuel tank level gauge (Usually set at boat builder)
3.7.1.4. Selection of the display setting
3.7.2. Accessory power output
3.7.3. Single-Lever Remote Control Handle
3.8. Vessel Control System (VC10)
3.8.1. Display
3.8.1.1. Display Function
3.8.1.2. Emergency Stop Switch
4. Before You Operate
4.1. Introduction
4.2. Safety Precautions
4.3. Diesel Fuel
4.3.1. Diesel Fuel Specifications
4.3.1.1. Biodiesel Fuels
4.3.1.2. Additional Technical Fuel Requirements
4.3.1.3. Fuel Tank (Optional)
4.3.2. Filling the Fuel Tank
4.3.2.1. Before filling fuel tank for the first time
4.3.2.2. To fill the fuel tank
4.3.3. Bleeding the Fuel System
4.3.3.1. Bleeding the pre-filter
4.3.4. Priming the Fuel System
4.3.4.1. Bleeding the fuel filter
4.4. Engine Oil
4.4.1. Engine Oil Specifications
4.4.1.1. Service Categories
4.4.1.2. Handling Engine Oil
4.4.2. Engine Oil Viscosity
4.4.3. Checking the Engine Oil
4.4.4. Adding Engine Oil
4.5. Marine Gear or Sail Drive Oil
4.5.1. Marine Gear Oil Specifications
4.5.2. Sail Drive Oil Specifications
4.5.3. Checking Marine Gear Oil
4.5.4. Adding Marine Gear Oil
4.5.5. Checking and Adding Sail Drive Oil
4.6. Engine Coolant
4.6.1. Engine Coolant Specifications
4.6.2. Coolant (Closed Cooling System)
4.6.3. Checking and Adding Coolant
4.6.3.1. H45, 4JH57
4.6.3.2. H80, 4JH110
5. Engine Operation
5.1. Introduction
5.2. Safety Precautions
5.3. OPERATION (B25,C35-Type instrument panel)
5.3.1. Starting the Engine
5.3.2. If the Engine Fails to Start
5.3.2.1. Air Bleeding the Fuel System After Starting Failure
5.3.3. Starting at Low Temperatures
5.3.4. After the Engine has Started
5.4. Remote Control Handle Operation
5.4.1. Acceleration and Deceleration
5.4.2. Shifting the Engine
5.4.3. Switching to Trolling (KMH4A Only)
5.5. Cautions During Operation
5.6. Shutting Down the Engine
5.6.1. Normal Shutdown
5.6.2. Emergency Shutdown
5.6.3. Emergency Stop Switch (option usually equipped near the instrument panel)
5.7. Checking the Engine After Operation
5.8. OPERATION (VC10 VESSEL CONTROL SYSTEM)
5.8.1. Starting the Engine
5.8.2. Station Protect
5.8.3. Sys on by ID, Start by ID
5.8.4. Owner ID Change
5.8.5. If the Engine Fails to Start
5.8.5.1. Air Bleeding the Fuel System After Starting Failure
5.8.6. Starting at Low Temperatures
5.8.7. After the Engine has Started
5.9. Warm Up Mode (Shift Disconnect)
5.10. Throttle and Shift Control
5.10.1. Neutral
5.10.2. Forward
5.10.3. Reverse
5.10.4. Forward (Reverse) to Reverse (Forward)
5.11. Engine Speed Limit Mode
5.12. Cautions During Operation
5.13. Shut-Down the Engine (Stopping)
5.13.1. Normal Stopping
5.13.2. Emergency Stop
5.13.2.1. Electric Emergency Stop
5.14. Control the Backup Panel
5.15. Checking the Engine After Operation
6. Periodic Maintenance
6.1. Introduction
6.2. Safety Precautions
6.3. Precautions
6.3.1. The Importance of Periodic Maintenance
6.3.2. Performing Periodic Maintenance
6.3.3. The Importance of Daily Checks
6.3.4. Keep a Log of Engine Hours and Daily Checks
6.3.5. Yanmar Replacement Parts
6.3.6. Tools Required
6.3.7. Ask Your Authorized Yanmar Marine Dealer or Distributor for Help
6.3.7.1. Main Bolts and Nuts
6.4. EPA Maintenance Requirements
6.4.1. EPA Requirements for USA and Other Applicable Countries
6.4.2. EPA Requirements
6.4.3. Installation of Exhaust Sampling Port
6.5. Periodic Maintenance Schedule
6.5.1. Inspection and Maintenance of EPA Emission-Related Parts for CI Marine Engines
6.6. Periodic Maintenance Procedures
6.6.1. Daily Checks
6.6.1.1. Visual Checks
6.6.1.2. Check Diesel Fuel, Engine Oil and Engine Coolant Levels
6.6.1.3. Checking and Refilling Marine Gear Oil
6.6.1.4. Checking the Battery Electrolyte Level
6.6.1.5. Checking the Alternator Belt
6.6.1.6. Checking the Remote Control Handle
6.6.1.7. Checking the Alarm Indicators
6.6.1.8. Preparing Fuel, Oil and Coolant in Reserve
6.6.2. After Initial 50 Hours of Operation
6.6.2.1. Draining the Fuel Tank
6.6.2.2. Changing the Engine Oil and Replacing the Engine Oil Filter Element
6.6.2.3. Changing the Marine Gear Oil and Replacing the Marine Gear Oil Filter (If Equipped)
6.6.2.4. Checking and Adjusting the Alternator V-ribbed belt Tension
6.6.2.5. Inspecting and Adjusting Intake/Exhaust Valve Clearance
6.6.2.6. Checking and Adjusting Remote Control Cables
6.6.2.7. Adjusting Propeller Shaft Alignment
6.6.3. Every 50 Hours of Operation
6.6.3.1. Draining Fuel Filter/Water Separator
6.6.3.2. Checking the Battery Electrolyte Level (Serviceable Batteries Only)
6.6.4. Every 250 Hours of Operation
6.6.4.1. Draining the Fuel Tank
6.6.4.2. Replacing the Fuel Filter Element
6.6.4.3. Changing the Engine Oil and Replacing the Engine Oil Filter Element
6.6.4.4. Changing the Marine Gear Oil and Replacing the Marine Gear Oil Filter Element (if equipped)
6.6.4.5. Checking or Replacing Seawater Pump Impeller
6.6.4.6. Changing the Coolant
6.6.4.7. Cleaning the Intake Silencer (Air Cleaner) Element
6.6.4.8. Cleaning the Exhaust/Water Mixing Elbow
6.6.4.9. Wash the Turbocharger blower (If Equipped)
6.6.4.10. Adjusting the Alternator V-ribbed belt Tension
6.6.4.11. Checking the Wiring Connectors
6.6.4.12. Tightening All Major Nuts and Bolts
6.6.5. Every 500 Hours of Operation
6.6.5.1. Replacing the Exhaust/Water Mixing Elbow
6.6.5.2. Replacing Rubber Hoses
6.6.6. Every 1000 Hours of Operation
6.6.6.1. Replacing the Seawater Pump Impeller
6.6.6.2. Cleaning and Checking the Seawater Passages
6.6.6.3. Checking Diaphragm Assembly (4JH45/4JH57 Only)
6.6.6.4. Replacing the Alternator V-ribbed belt
6.6.6.5. Adjusting Intake/Exhaust Valve Clearance
6.6.6.6. Checking the Remote Control Cable Operation
6.6.6.7. Adjusting the Propeller Shaft Alignment
7. Troubleshooting
7.1. Safety Precautions
7.2. Troubleshooting After Starting
7.3. Troubleshooting Information
7.4. Troubleshooting Chart
7.5. Failsafe Diagnosis Functional Specification Chart
8. Long-Term Storage
8.1. Prepare Engine for Long-Term Storage
8.2. Drain Seawater Cooling System
8.3. Returning the Engine to Service
9. Specifications
9.1. Principal Engine Specifications
9.1.1. H45 Engine
9.1.2. H57 Engine
9.1.3. H45, 4JH57 Marine Gear or Sail Drive
9.1.4. H80 Engine
9.1.5. H110 Engine
9.1.6. H80, 4JH110 Marine Gear or Sail Drive
10. System Diagrams
10.1. Piping Diagrams
10.2. Wiring Diagrams
11. EPA Warranty USA Only
11.1. Yanmar Co., Ltd. Limited Emission Control System Warranty – USA Only
11.1.1. Your Warranty Rights and Obligations
11.1.2. Warranty Period
11.1.3. Warranty Coverage
11.1.4. Exclusions
11.1.5. Owners Responsibility
11.1.6. Customer Assistance
11.1.7. Maintenance Log

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