JCB 10TFT, 9TFT, 9TST Dumper Operator Manual 9831-0950

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JCB 10TFT, 9TFT, 9TST Dumper Operator Manual 9831-0950

$20.00

Type Of Manual: Operator Manual
ManualID: 9831-0950
Number of Pages: 156
Size: 11.6MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 10TFT, 9TFT, 9TST Dumper

1. Acronyms Glossary ………………………………………………………………………………………………………………………. vi
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cross References ………………………………………………………………………………………………………………… 2
8. Location of Manual ………………………………………………………………………………………………………………. 2
9. Safety
10. Safety – Yours and Others …………………………………………………………………………………………………….. 3
11. Safety Warnings …………………………………………………………………………………………………………………… 3
12. General Safety …………………………………………………………………………………………………………………….. 4
13. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
14. About the Product
15. Introduction
16. General ……………………………………………………………………………………………………………………………….. 7
17. Name and Address of the Manufacturer …………………………………………………………………………………. 7
18. Product Compliance ……………………………………………………………………………………………………………… 7
19. Description
20. General ……………………………………………………………………………………………………………………………….. 8
21. Intended Use ……………………………………………………………………………………………………………………….. 8
22. Log Moving-Object Handling ………………………………………………………………………………………………….. 8
23. Danger Zone ……………………………………………………………………………………………………………………….. 8
24. Main Component Locations …………………………………………………………………………………………………… 9
25. Product and Component Identification
26. Machine …………………………………………………………………………………………………………………………….. 10
27. Engine ………………………………………………………………………………………………………………………………. 10
28. Safety Labels
29. General ……………………………………………………………………………………………………………………………… 12
30. Safety Label Identification ……………………………………………………………………………………………………. 12
31. Operator Station
32. Component Locations …………………………………………………………………………………………………………. 14
33. Console Switches
34. General ……………………………………………………………………………………………………………………………… 16
35. Direction Indicators …………………………………………………………………………………………………………….. 16
36. Ignition Switch ……………………………………………………………………………………………………………………. 17
37. Operation
38. Introduction
39. General ……………………………………………………………………………………………………………………………… 19
40. Operating Safety
41. General ……………………………………………………………………………………………………………………………… 20
42. Worksite Safety ………………………………………………………………………………………………………………….. 22
43. Risk Assessment ……………………………………………………………………………………………………………….. 22
44. Walk-Around Inspection
45. General ……………………………………………………………………………………………………………………………… 25
46. Entering and Leaving the Operator Station
47. General ……………………………………………………………………………………………………………………………… 26
48. Battery Isolator
49. General ……………………………………………………………………………………………………………………………… 27
50. Before Starting the Engine
51. General ……………………………………………………………………………………………………………………………… 28
52. Operator Seat
53. General ……………………………………………………………………………………………………………………………… 29
54. Suspension Seat ………………………………………………………………………………………………………………… 29
55. Seat Belt
56. General ……………………………………………………………………………………………………………………………… 31
57. Static Seat Belt ………………………………………………………………………………………………………………….. 31
58. Starting the Engine
59. General ……………………………………………………………………………………………………………………………… 33
60. Stopping and Parking
61. General ……………………………………………………………………………………………………………………………… 34
62. Preparing for Travel
63. General ……………………………………………………………………………………………………………………………… 35
64. Preparing for Road Travel …………………………………………………………………………………………………… 35
65. Preparing for Worksite Travel ………………………………………………………………………………………………. 35
66. Beacon ……………………………………………………………………………………………………………………………… 36
67. Safety Equipment
68. Articulation Lock …………………………………………………………………………………………………………………. 38
69. Drive Controls
70. Steering Wheel ………………………………………………………………………………………………………………….. 40
71. Accelerator Pedal ……………………………………………………………………………………………………………….. 40
72. Service Brake Pedal …………………………………………………………………………………………………………… 40
73. Park Brake ………………………………………………………………………………………………………………………… 40
74. Transmission Drive Lever ……………………………………………………………………………………………………. 41
75. Gear Lever ………………………………………………………………………………………………………………………… 42
76. Instruments
77. Instrument Panel ………………………………………………………………………………………………………………… 44
78. Getting the Machine Moving
79. General ……………………………………………………………………………………………………………………………… 47
80. Slopes
81. General ……………………………………………………………………………………………………………………………… 50
82. Driving on Slopes ………………………………………………………………………………………………………………. 50
83. Working on Slopes …………………………………………………………………………………………………………….. 50
84. Driving the Machine
85. General ……………………………………………………………………………………………………………………………… 52
86. Operating Levers-Pedals
87. Control Layouts ………………………………………………………………………………………………………………….. 54
88. Dumper Body Controls ……………………………………………………………………………………………………….. 54
89. Working with the Dumper Body
90. General ……………………………………………………………………………………………………………………………… 56
91. Moving a Disabled Machine
92. General ……………………………………………………………………………………………………………………………… 57
93. Jump-Starting the Engine ……………………………………………………………………………………………………. 57
94. Recovery Hitch …………………………………………………………………………………………………………………… 58
95. Lifting the Machine
96. General ……………………………………………………………………………………………………………………………… 59
97. Transporting the Machine
98. General ……………………………………………………………………………………………………………………………… 60
99. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………… 60
100. Unloading the Machine from the Transporting Vehicle-Trailer …………………………………………………… 62
101. Operating Environment
102. General ……………………………………………………………………………………………………………………………… 63
103. Operating in Low Temperatures …………………………………………………………………………………………… 63
104. Operating in High Temperatures …………………………………………………………………………………………… 64
105. Refuelling
106. General ……………………………………………………………………………………………………………………………… 65
107. Low Fuel Levels …………………………………………………………………………………………………………………. 65
108. Filling the Tank …………………………………………………………………………………………………………………… 65
109. Preservation and Storage
110. Cleaning
111. General ……………………………………………………………………………………………………………………………… 67
112. Preparation ………………………………………………………………………………………………………………………… 67
113. Checking For Damage
114. General ……………………………………………………………………………………………………………………………… 69
115. Storage
116. General ……………………………………………………………………………………………………………………………… 70
117. Put into Storage …………………………………………………………………………………………………………………. 70
118. During Storage …………………………………………………………………………………………………………………… 70
119. Take out of Storage ……………………………………………………………………………………………………………. 71
120. Security
121. General ……………………………………………………………………………………………………………………………… 72
122. JCB Plantguard ………………………………………………………………………………………………………………….. 72
123. Construction Equipment Security and Registration Scheme (CESAR) ………………………………………. 72
124. LiveLink …………………………………………………………………………………………………………………………….. 72
125. Maintenance
126. Introduction
127. General ……………………………………………………………………………………………………………………………… 73
128. Owner-Operator Support ……………………………………………………………………………………………………… 73
129. Service-Maintenance Agreements ………………………………………………………………………………………… 74
130. Obtaining Spare Parts ………………………………………………………………………………………………………… 74
131. Decommissioning ……………………………………………………………………………………………………………….. 74
132. Maintenance Safety
133. General ……………………………………………………………………………………………………………………………… 75
134. Fluids and Lubricants …………………………………………………………………………………………………………. 76
135. Maintenance Schedules
136. General ……………………………………………………………………………………………………………………………… 81
137. How to Use the Maintenance Schedules ………………………………………………………………………………. 81
138. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………….. 81
139. Maintenance Positions
140. General ……………………………………………………………………………………………………………………………… 85
141. Maintenance Position (Dumper Body Lowered) ……………………………………………………………………… 85
142. Maintenance Position (Dumper Body Raised) ………………………………………………………………………… 85
143. Service Points
144. General ……………………………………………………………………………………………………………………………… 88
145. Access Apertures
146. General ……………………………………………………………………………………………………………………………… 92
147. Engine Compartment Cover ………………………………………………………………………………………………… 92
148. Transmission Cover ……………………………………………………………………………………………………………. 92
149. Tools
150. General ……………………………………………………………………………………………………………………………… 94
151. Lubrication
152. General ……………………………………………………………………………………………………………………………… 95
153. Preparation ………………………………………………………………………………………………………………………… 95
154. Body and Framework
155. General …………………………………………………………………………………………………………………………….. 96
156. Articulated Joint …………………………………………………………………………………………………………………. 96
157. Operator Station
158. Operator Protective Structure ………………………………………………………………………………………………. 97
159. Seat Belt …………………………………………………………………………………………………………………………… 97
160. Controls …………………………………………………………………………………………………………………………….. 97
161. Engine
162. General …………………………………………………………………………………………………………………………….. 98
163. Oil …………………………………………………………………………………………………………………………………….. 98
164. Drive Belt ………………………………………………………………………………………………………………………….. 99
165. Air Filter
166. General …………………………………………………………………………………………………………………………… 100
167. Outer Element …………………………………………………………………………………………………………………. 100
168. Inner Element ………………………………………………………………………………………………………………….. 101
169. Fuel System
170. General …………………………………………………………………………………………………………………………… 103
171. Water Separator ………………………………………………………………………………………………………………. 103
172. Cooling System
173. General …………………………………………………………………………………………………………………………… 104
174. Coolant ……………………………………………………………………………………………………………………………. 104
175. Cooling Pack …………………………………………………………………………………………………………………… 104
176. Brakes
177. General ……………………………………………………………………………………………………………………………. 105
178. Gearbox
179. Oil …………………………………………………………………………………………………………………………………… 106
180. Wheels
181. General …………………………………………………………………………………………………………………………… 107
182. Tyres
183. General …………………………………………………………………………………………………………………………… 108
184. Hydraulic System
185. General …………………………………………………………………………………………………………………………… 110
186. Services ………………………………………………………………………………………………………………………….. 110
187. Hydraulic Oil ……………………………………………………………………………………………………………………. 111
188. Cylinder Rams …………………………………………………………………………………………………………………. 111
189. Electrical System
190. General …………………………………………………………………………………………………………………………… 112
191. Battery …………………………………………………………………………………………………………………………….. 113
192. Battery Isolator ………………………………………………………………………………………………………………… 114
193. Fuses ……………………………………………………………………………………………………………………………… 114
194. Relays …………………………………………………………………………………………………………………………….. 115
195. Technical Data
196. Static Dimensions
197. Dimensions ………………………………………………………………………………………………………………………. 117
198. Weights …………………………………………………………………………………………………………………………… 122
199. Performance Dimensions
200. Driving Performance …………………………………………………………………………………………………………. 124
201. Noise Emissions
202. General ……………………………………………………………………………………………………………………………. 125
203. Noise Data ………………………………………………………………………………………………………………………. 125
204. Vibration Emissions
205. General ……………………………………………………………………………………………………………………………. 126
206. Vibration Data ………………………………………………………………………………………………………………….. 127
207. Fluids, Lubricants and Capacities
208. General ……………………………………………………………………………………………………………………………. 128
209. Fuel ………………………………………………………………………………………………………………………………… 128
210. Torque Values
211. General ……………………………………………………………………………………………………………………………. 133
212. Electrical System
213. General ……………………………………………………………………………………………………………………………. 134
214. Fuses ………………………………………………………………………………………………………………………………. 135
215. Relays …………………………………………………………………………………………………………………………….. 136
216. Wheels and Tyres
217. General ……………………………………………………………………………………………………………………………. 137
218. Tyre Sizes and Pressures …………………………………………………………………………………………………. 137
219. Declaration of Conformity
220. General ……………………………………………………………………………………………………………………………. 138
221. Data ………………………………………………………………………………………………………………………………… 139
222. Warranty Information
223. Service Record Sheet ……………………………………………………………………………………………………….. 141
224. Acronyms Glossary
225. CESAR Construction Equipment Security and Registration
226. ECM Engine Control Module
227. EGR Exhaust Gas Recirculation
228. ETRTO European Tyre and Rim Technical Organisation
229. FOPS Falling Object Protective Structure
230. FT Forward Tip
231. ISO International Organization for Standardization
232. LCD Liquid Crystal Display
233. PPE Personal Protective Equipment
234. RMS Root Mean Square
235. ROPS Roll-Over Protective Structure
236. RPM Revolutions Per Minute
237. ST Swivel Tip
238. VIN Vehicle Identification Number

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