JCB 1202, 1253, 1553, 1554 Liftall Operator Manual 9821-2500

JCB 1202, 1253, 1553, 1554 Liftall Operator Manual 9821-2500 - Image 2

JCB 1202, 1253, 1553, 1554 Liftall Operator Manual 9821-2500 - Image 3

JCB 1202, 1253, 1553, 1554 Liftall Operator Manual 9821-2500 - Image 4

JCB 1202, 1253, 1553, 1554 Liftall Operator Manual 9821-2500 - Image 5

jcb 1202 1253 1553 1554 liftall operator manual 9821 2500 2

jcb 1202 1253 1553 1554 liftall operator manual 9821 2500 3

JCB 1202, 1253, 1553, 1554 Liftall Operator Manual 9821-2500

$20.00

Type Of Manual: Operator Manual
ManualID: 9821-2500
Number of Pages: 148
Size: 16.7MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 1202, 1253, 1553, 1554 Liftall

1. Important Information ………………………………………………………………………… v
2. The Operator Manual ……………………………………………………………………. v
3. Safety Warnings …………………………………………………………………………… v
4. Introduction
5. About This Manual ……………………………………………………………………………..1
6. Machine Model and Serial Number ………………………………………………….1
7. Using this Manual ………………………………………………………………………….1
8. Left Side, Right Side ………………………………………………………………………1
9. Cab-Canopy …………………………………………………………………………………1
10. Cross References ………………………………………………………………………….1
11. Machine Description …………………………………………………………………………..2
12. The JCB Liftall “Pick and Carry crane” ……………………………………………..2
13. Intended Use ………………………………………………………………………………..2
14. Component Location ……………………………………………………………………..2
15. Safety Check List ……………………………………………………………………………….4
16. Safety – Yours and Others ………………………………………………………………4
17. General Safety ……………………………………………………………………………..4
18. Operating Safety …………………………………………………………………………..6
19. Maintenance Safety ……………………………………………………………………….9
20. Safety Labels …………………………………………………………………………………..12
21. Introduction …………………………………………………………………………………12
22. Safety Label Identification …………………………………………………………….13
23. Identifying Your Machine …………………………………………………………………..14
24. Machine Identification Plate ………………………………………………………….14
25. Component Identification Plates …………………………………………………….14
26. Terminology and Definitions ………………………………………………………………16
27. Operation
28. Introduction ……………………………………………………………………………………..17
29. Before Entering the Cab ……………………………………………………………………18
30. Entering and Leaving the Cab ……………………………………………………………20
31. Doors and Windows …………………………………………………………………………21
32. Opening and Closing the Rear Door ………………………………………………21
33. Opening and Closing the Side Windows …………………………………………21
34. Seat Controls …………………………………………………………………………………..22
35. Introduction …………………………………………………………………………………22
36. Seat Controls ………………………………………………………………………………23
37. Seat Belt …………………………………………………………………………………………24
38. Static Seat Belt ……………………………………………………………………………24
39. Cab Layout ……………………………………………………………………………………..25
40. Component Key …………………………………………………………………………..25
41. Drive Controls, Switches and Instruments ……………………………………………26
42. Hydraulic Controls ……………………………………………………………………….26
43. Switches …………………………………………………………………………………….28
44. Instrument Panel …………………………………………………………………………31
45. Load Moment Indicator (LMI) (Optional) …………………………………………32
46. Operating Levers ……………………………………………………………………………..37
47. Introduction …………………………………………………………………………………37
48. Front Control Levers …………………………………………………………………….38
49. Load Chart ………………………………………………………………………………….39
50. Liftall 1553 ………………………………………………………………………………….41
51. Liftall 1554 ………………………………………………………………………………….42
52. Before Starting the Engine …………………………………………………………………43
53. Starting the Engine …………………………………………………………………………..44
54. Preparing the Machine for Travel ……………………………………………………….45
55. Introduction …………………………………………………………………………………45
56. Getting the Machine Moving ………………………………………………………………46
57. Operating Practices ……………………………………………………………………..46
58. Operating Procedure ……………………………………………………………………46
59. Stopping and Parking the Machine ……………………………………………………..48
60. Working with the Machine …………………………………………………………………50
61. Operating Practices and Site Safety ………………………………………………50
62. Clothing and Safety Equipment ……………………………………………………..51
63. Danger Zone ………………………………………………………………………………51
64. Log Moving-Handling ……………………………………………………………………51
65. Driving Across Gradients ………………………………………………………………52
66. Lifting Operations on Gradients ……………………………………………………..52
67. Longitudinal Load Moment Indicator (LLMI) …………………………………….52
68. Working with the machine without Load ………………………………………….56
69. Approaching a Load …………………………………………………………………….56
70. Working with machine with Load ……………………………………………………57
71. Operating the Winch …………………………………………………………………….63
72. Operating Environment ……………………………………………………………………..67
73. Operating in Low Temperatures …………………………………………………….67
74. Operating in High Temperatures ……………………………………………………67
75. Operating in Dusty or Sandy Areas ………………………………………………..67
76. Operating in Coastal Regions ……………………………………………………….67
77. Operating on Wet or Soft Ground …………………………………………………..67
78. Refuelling the Machine ……………………………………………………………………..68
79. Low Fuel Levels ………………………………………………………………………….68
80. Filling the Tank ……………………………………………………………………………68
81. Moving a Disabled Machine ………………………………………………………………69
82. Introduction …………………………………………………………………………………69
83. Preparation for Towing …………………………………………………………………69
84. Transporting the Machine ………………………………………………………………….70
85. Storage of the Machine …………………………………………………………………….71
86. Introduction …………………………………………………………………………………71
87. Storage Area ………………………………………………………………………………71
88. Prepare the Machine for Storage …………………………………………………..71
89. Put the Machine into Storage ………………………………………………………..71
90. Take the Machine Out of Storage …………………………………………………..71
91. During Storage ……………………………………………………………………………72
92. Routine Maintenance
93. Service Requirements ………………………………………………………………………73
94. Introduction …………………………………………………………………………………73
95. Owner-Operator Support ………………………………………………………………73
96. Service-Maintenance Agreements …………………………………………………73
97. Initial Service and Inspection …………………………………………………………74
98. Fit for Purpose Tests for Lifting Equipment ………………………………………74
99. Obtaining Replacement Parts ………………………………………………………..74
100. Health and Safety …………………………………………………………………………….75
101. Lubricants …………………………………………………………………………………..75
102. Battery ……………………………………………………………………………………….77
103. Service Schedule ……………………………………………………………………………..79
104. Introduction …………………………………………………………………………………79
105. Calendar Equivalents …………………………………………………………………..79
106. How to Use the Service Schedules ………………………………………………..79
107. Pre-Start Cold Checks, Service Points and Fluid Levels ……………………80
108. Functional Test and Final Inspection ………………………………………………83
109. Fluids, Lubricants and Capacities ……………………………………………………….84
110. Coolant Mixtures …………………………………………………………………………85
111. Fuels ………………………………………………………………………………………….86
112. Introduction ……………………………………………………………………………………..87
113. Make the Machine Safe ………………………………………………………………..87
114. Cleaning the Machine ……………………………………………………………………….88
115. Introduction …………………………………………………………………………………88
116. Preparing the Machine for Cleaning ……………………………………………….89
117. Cleaning the Machine …………………………………………………………………..89
118. Checking For Damage ………………………………………………………………………91
119. Check the Machine Body and Structure ………………………………………….91
120. Check the Tyres ………………………………………………………………………….91
121. Check the Seat and Seat Belt ……………………………………………………….92
122. Check the Hydraulic Hoses and Fittings …………………………………………92
123. Check the Electrical Circuits ………………………………………………………….92
124. Checking The ROPS-FOPS Structure …………………………………………….92
125. Checking Hooks, Shackles and Chains ………………………………………….93
126. Greasing …………………………………………………………………………………………96
127. Greasing Points …………………………………………………………………………..96
128. Oiling ……………………………………………………………………………………………100
129. Park Brake Clevis ………………………………………………………………………100
130. Clutch Pedal Linkage …………………………………………………………………100
131. Access Panels ………………………………………………………………………………. 101
132. Front Grille ………………………………………………………………………………..101
133. Brakes …………………………………………………………………………………………. 102
134. Introduction ………………………………………………………………………………. 102
135. Checking the Brake Fluid Level ……………………………………………………102
136. Electrical System ……………………………………………………………………………104
137. Battery ……………………………………………………………………………………..104
138. Jump Starting the Engine ……………………………………………………………106
139. Fuses ……………………………………………………………………………………….107
140. Engine …………………………………………………………………………………………. 109
141. Oil and Filter ……………………………………………………………………………..109
142. Cooling System ………………………………………………………………………… 112
143. Adjusting the Fan Belt ……………………………………………………………….. 114
144. Air Intake System ……………………………………………………………………… 115
145. Fuel System ………………………………………………………………………………….. 119
146. Introduction ………………………………………………………………………………. 119
147. Fuel System …………………………………………………………………………….. 119
148. Draining Fuel Tank Impurities ………………………………………………………124
149. Hydraulic System ……………………………………………………………………………125
150. Introduction ………………………………………………………………………………. 125
151. Checking the Fluid Level …………………………………………………………….126
152. Hydraulic Tank Cap-Breather ………………………………………………………127
153. Changing the Return Line Filter Element ……………………………………… 127
154. Changing the Suction Strainer ……………………………………………………..128
155. Transmission …………………………………………………………………………………129
156. Gearbox ……………………………………………………………………………………129
157. Wheels and Tyres …………………………………………………………………………..131
158. Water Ballast …………………………………………………………………………….131
159. Tyre Inflation ……………………………………………………………………………..132
160. Optional Attachments
161. Introduction ……………………………………………………………………………………133
162. Fly Jib ………………………………………………………………………………………….. 134
163. Installation procedure …………………………………………………………………134
164. Specifications
165. Static Dimensions …………………………………………………………………………..135
166. Liftall 1253 ………………………………………………………………………………..135
167. Liftall 1202 ………………………………………………………………………………..136
168. Liftall 1553 ………………………………………………………………………………..137
169. Liftall 1554 ………………………………………………………………………………..138
170. Wheel Nuts ………………………………………………………………………………. 139

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