JCB 135 HD, 155 HD Operator Manual 9831-0450

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JCB 135 HD, 155 HD Operator Manual 9831-0450

$20.00

Type Of Manual: Operator Manual
ManualID: 9831-0450
Number of Pages: 192
Size: 19.3MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 135 HD, 155 HD

1. Acronyms Glossary ………………………………………………………………………………………………………………………. vii
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cross References ………………………………………………………………………………………………………………… 1
8. Location of Manual ………………………………………………………………………………………………………………. 2
9. Safety
10. Safety – Yours and Others …………………………………………………………………………………………………….. 3
11. Safety Warnings …………………………………………………………………………………………………………………… 3
12. General Safety …………………………………………………………………………………………………………………….. 4
13. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
14. About the Product
15. Introduction
16. General ……………………………………………………………………………………………………………………………….. 7
17. Name and Address of the Manufacturer …………………………………………………………………………………. 7
18. Product Compliance ……………………………………………………………………………………………………………… 7
19. Description
20. General ……………………………………………………………………………………………………………………………….. 8
21. Intended Use ……………………………………………………………………………………………………………………….. 8
22. Log Moving-Object Handling ………………………………………………………………………………………………….. 8
23. Optional Equipment and Attachments …………………………………………………………………………………….. 8
24. Danger Zone ……………………………………………………………………………………………………………………….. 8
25. Main Component Locations …………………………………………………………………………………………………… 9
26. Product and Component Identification
27. Machine …………………………………………………………………………………………………………………………….. 10
28. Engine ………………………………………………………………………………………………………………………………. 10
29. Operator Protective Structure ………………………………………………………………………………………………. 11
30. Safety Labels
31. General ……………………………………………………………………………………………………………………………… 13
32. Safety Label Identification ……………………………………………………………………………………………………. 14
33. Operator Station
34. Component Locations …………………………………………………………………………………………………………. 16
35. Interior Switches
36. Ignition Switch ……………………………………………………………………………………………………………………. 17
37. Cab Interior Light ……………………………………………………………………………………………………………….. 17
38. Console Switches
39. General ……………………………………………………………………………………………………………………………… 18
40. Road Lights ……………………………………………………………………………………………………………………….. 18
41. Main Beam ………………………………………………………………………………………………………………………… 18
42. Hazard Warning Lights ……………………………………………………………………………………………………….. 18
43. Work Lights ……………………………………………………………………………………………………………………….. 19
44. Park Brake ………………………………………………………………………………………………………………………… 19
45. Beacon ……………………………………………………………………………………………………………………………… 19
46. Lift Arm Isolation ………………………………………………………………………………………………………………… 19
47. Window Wipers ………………………………………………………………………………………………………………….. 19
48. Auxiliary Hydraulic Circuit ……………………………………………………………………………………………………. 19
49. High Flow Auxiliary …………………………………………………………………………………………………………….. 20
50. Operation
51. Introduction
52. General ……………………………………………………………………………………………………………………………… 21
53. Operating Safety
54. General ……………………………………………………………………………………………………………………………… 22
55. Worksite Safety ………………………………………………………………………………………………………………….. 24
56. Risk Assessment ……………………………………………………………………………………………………………….. 25
57. Walk-Around Inspection
58. General ……………………………………………………………………………………………………………………………… 27
59. Entering and Leaving the Operator Station
60. General ……………………………………………………………………………………………………………………………… 28
61. Emergency Exit ………………………………………………………………………………………………………………….. 28
62. Doors
63. Operator Door ……………………………………………………………………………………………………………………. 30
64. Windows
65. Front Window …………………………………………………………………………………………………………………….. 32
66. Side Window ……………………………………………………………………………………………………………………… 32
67. Battery Isolator
68. General ……………………………………………………………………………………………………………………………… 34
69. Before Starting the Engine
70. General ……………………………………………………………………………………………………………………………… 35
71. Operator Seat
72. General ……………………………………………………………………………………………………………………………… 36
73. Basic Seat …………………………………………………………………………………………………………………………. 36
74. Suspension Seat ………………………………………………………………………………………………………………… 37
75. Seat Belt
76. General ……………………………………………………………………………………………………………………………… 38
77. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 38
78. Static Seat Belt ………………………………………………………………………………………………………………….. 39
79. Starting the Engine
80. General ……………………………………………………………………………………………………………………………… 41
81. Stopping and Parking
82. General ……………………………………………………………………………………………………………………………… 43
83. Preparing for Travel
84. General ……………………………………………………………………………………………………………………………… 44
85. Preparing for Worksite Travel ………………………………………………………………………………………………. 44
86. Beacon ……………………………………………………………………………………………………………………………… 44
87. Safety Equipment
88. General ……………………………………………………………………………………………………………………………… 46
89. Control Lock ………………………………………………………………………………………………………………………. 46
90. Drive Controls
91. General ……………………………………………………………………………………………………………………………… 48
92. Hand Throttle Control …………………………………………………………………………………………………………. 51
93. Instruments
94. General ……………………………………………………………………………………………………………………………… 52
95. Instrument Panel ………………………………………………………………………………………………………………… 53
96. Getting the Machine Moving
97. General ……………………………………………………………………………………………………………………………… 56
98. Slopes
99. General ……………………………………………………………………………………………………………………………… 57
100. Driving on Slopes ………………………………………………………………………………………………………………. 57
101. Working on Slopes …………………………………………………………………………………………………………….. 57
102. Operating Levers-Pedals
103. General ……………………………………………………………………………………………………………………………… 58
104. Control Layouts ………………………………………………………………………………………………………………….. 58
105. Lift Arm Controls ………………………………………………………………………………………………………………… 58
106. Auxiliary Circuit Controls ……………………………………………………………………………………………………… 59
107. Working with the Lift Arm
108. General ……………………………………………………………………………………………………………………………… 61
109. Loading a Truck …………………………………………………………………………………………………………………. 61
110. Heating, Ventilating and Air-Conditioning (HVAC)
111. General ……………………………………………………………………………………………………………………………… 62
112. Air-Conditioning Controls …………………………………………………………………………………………………….. 62
113. Power Sockets
114. Auxiliary Power Socket ……………………………………………………………………………………………………….. 63
115. Moving a Disabled Machine
116. General ……………………………………………………………………………………………………………………………… 64
117. Jump-Starting the Engine ……………………………………………………………………………………………………. 64
118. Retrieval ……………………………………………………………………………………………………………………………. 65
119. Loader Arm (Emergency Operation) …………………………………………………………………………………….. 65
120. Lifting the Machine
121. General ……………………………………………………………………………………………………………………………… 67
122. Transporting the Machine
123. General ……………………………………………………………………………………………………………………………… 68
124. Operating Environment
125. General ……………………………………………………………………………………………………………………………… 69
126. Operating in Low Temperatures …………………………………………………………………………………………… 69
127. Operating in High Temperatures …………………………………………………………………………………………… 69
128. Refuelling
129. General ……………………………………………………………………………………………………………………………… 71
130. Low Fuel Levels …………………………………………………………………………………………………………………. 71
131. Filling the Tank …………………………………………………………………………………………………………………… 71
132. Attachments
133. Working with Attachments
134. Introduction ………………………………………………………………………………………………………………………… 73
135. Attachments for your Machine ……………………………………………………………………………………………… 73
136. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………… 74
137. Impact Protection ……………………………………………………………………………………………………………….. 77
138. Shovels
139. General ……………………………………………………………………………………………………………………………… 79
140. Standard Shovel ………………………………………………………………………………………………………………… 79
141. Grapple Shovel ………………………………………………………………………………………………………………….. 80
142. 6-in-1 Shovel ……………………………………………………………………………………………………………………… 82
143. Forks
144. Pallet Forks ……………………………………………………………………………………………………………………….. 85
145. Manure Forks …………………………………………………………………………………………………………………….. 86
146. Snow Blade
147. General ……………………………………………………………………………………………………………………………… 87
148. Dozer Blade
149. General ……………………………………………………………………………………………………………………………… 91
150. Preservation and Storage
151. Cleaning
152. General ……………………………………………………………………………………………………………………………… 93
153. Preparation ………………………………………………………………………………………………………………………… 93
154. Checking For Damage
155. General ……………………………………………………………………………………………………………………………… 95
156. Storage
157. General ……………………………………………………………………………………………………………………………… 96
158. Put into Storage …………………………………………………………………………………………………………………. 96
159. During Storage …………………………………………………………………………………………………………………… 96
160. Take out of Storage ……………………………………………………………………………………………………………. 97
161. Security
162. General ……………………………………………………………………………………………………………………………… 98
163. LiveLink …………………………………………………………………………………………………………………………….. 98
164. Maintenance
165. Introduction
166. General ……………………………………………………………………………………………………………………………… 99
167. Owner-Operator Support ……………………………………………………………………………………………………… 99
168. Service-Maintenance Agreements ………………………………………………………………………………………. 100
169. Obtaining Spare Parts ………………………………………………………………………………………………………. 100
170. Maintenance Safety
171. General ……………………………………………………………………………………………………………………………. 101
172. Fluids and Lubricants ……………………………………………………………………………………………………….. 102
173. Maintenance Schedules
174. General ……………………………………………………………………………………………………………………………. 106
175. How to Use the Maintenance Schedules …………………………………………………………………………….. 106
176. Maintenance Intervals ……………………………………………………………………………………………………….. 106
177. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 107
178. Functional Tests and Final Inspection …………………………………………………………………………………. 109
179. Maintenance Positions
180. General ……………………………………………………………………………………………………………………………. 110
181. Maintenance Position (Lift Arm Lowered) ……………………………………………………………………………. 110
182. Maintenance Position (Lift Arm Raised) ………………………………………………………………………………. 111
183. Maintenance Position (Lift Arm Raised and Cab Raised) ………………………………………………………. 112
184. Service Points
185. General ……………………………………………………………………………………………………………………………. 113
186. Access Apertures
187. General ……………………………………………………………………………………………………………………………. 116
188. Engine Compartment Cover ………………………………………………………………………………………………. 116
189. Rear Cover ………………………………………………………………………………………………………………………. 117
190. Cab-Canopy …………………………………………………………………………………………………………………….. 118
191. Tools
192. General ……………………………………………………………………………………………………………………………. 123
193. Toolbox ……………………………………………………………………………………………………………………………. 123
194. Lubrication
195. General ……………………………………………………………………………………………………………………………. 124
196. Preparation ………………………………………………………………………………………………………………………. 124
197. Attachments
198. General …………………………………………………………………………………………………………………………… 125
199. Body and Framework
200. General …………………………………………………………………………………………………………………………… 126
201. Pivot Pins ………………………………………………………………………………………………………………………… 127
202. Operator Station
203. General …………………………………………………………………………………………………………………………… 129
204. Operator Protective Structure …………………………………………………………………………………………….. 129
205. Seat ………………………………………………………………………………………………………………………………… 130
206. Seat Belt …………………………………………………………………………………………………………………………. 130
207. Controls …………………………………………………………………………………………………………………………… 130
208. Engine
209. General …………………………………………………………………………………………………………………………… 131
210. Oil …………………………………………………………………………………………………………………………………… 131
211. Exhaust …………………………………………………………………………………………………………………………… 133
212. Air Filter
213. General …………………………………………………………………………………………………………………………… 135
214. Fuel System
215. General …………………………………………………………………………………………………………………………… 136
216. Fuel Filter ………………………………………………………………………………………………………………………… 136
217. Water Separator ………………………………………………………………………………………………………………. 137
218. Cooling System
219. General …………………………………………………………………………………………………………………………… 140
220. Coolant ……………………………………………………………………………………………………………………………. 140
221. Cooling Pack …………………………………………………………………………………………………………………… 141
222. Brakes
223. Park Brake ………………………………………………………………………………………………………………………. 142
224. Wheels
225. General …………………………………………………………………………………………………………………………… 143
226. Tyres
227. General …………………………………………………………………………………………………………………………… 145
228. Tracks
229. Rubber ……………………………………………………………………………………………………………………………. 147
230. Drive Gearbox
231. Oil …………………………………………………………………………………………………………………………………… 149
232. Hydraulic System
233. General …………………………………………………………………………………………………………………………… 150
234. Services ………………………………………………………………………………………………………………………….. 151
235. Oil …………………………………………………………………………………………………………………………………… 151
236. Cylinders – Rams ……………………………………………………………………………………………………………… 151
237. Electrical System
238. General …………………………………………………………………………………………………………………………… 152
239. Battery …………………………………………………………………………………………………………………………….. 153
240. Battery Isolator ………………………………………………………………………………………………………………… 154
241. Fuses ……………………………………………………………………………………………………………………………… 154
242. Relays …………………………………………………………………………………………………………………………….. 155
243. Technical Data
244. Static Dimensions
245. General ……………………………………………………………………………………………………………………………. 157
246. Dimensions ………………………………………………………………………………………………………………………. 157
247. Weights …………………………………………………………………………………………………………………………… 159
248. Performance Dimensions
249. General ……………………………………………………………………………………………………………………………. 160
250. Driving Performance …………………………………………………………………………………………………………. 160
251. Fluids, Lubricants and Capacities
252. General ……………………………………………………………………………………………………………………………. 161
253. Fuel ………………………………………………………………………………………………………………………………… 161
254. Coolant ……………………………………………………………………………………………………………………………. 168
255. Torque Values
256. General ……………………………………………………………………………………………………………………………. 169
257. Electrical System
258. General ……………………………………………………………………………………………………………………………. 170
259. Fuses ………………………………………………………………………………………………………………………………. 170
260. Relays …………………………………………………………………………………………………………………………….. 171
261. Hydraulic System
262. Auxiliary Circuits ………………………………………………………………………………………………………………. 173
263. Wheels and Tyres
264. Tyre Sizes

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