JCB 135, 150T, 155, 175, 190, 190T, 205, 205T Operator Manual 9821-6150

JCB 135, 150T, 155, 175, 190, 190T, 205, 205T Operator Manual 9821-6150 - Image 2

JCB 135, 150T, 155, 175, 190, 190T, 205, 205T Operator Manual 9821-6150 - Image 3

JCB 135, 150T, 155, 175, 190, 190T, 205, 205T Operator Manual 9821-6150 - Image 4

JCB 135, 150T, 155, 175, 190, 190T, 205, 205T Operator Manual 9821-6150 - Image 5

jcb 135 150t 155 175 190 190t 205 205t operator manual 9821 6150 2

jcb 135 150t 155 175 190 190t 205 205t operator manual 9821 6150 3

JCB 135, 150T, 155, 175, 190, 190T, 205, 205T Operator Manual 9821-6150

$20.00

Type Of Manual: Operator Manual
ManualID: 9821-6150
Number of Pages: 266
Size: 32.4MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 135, 150T, 155, 175, 190, 190T, 205, 205T

1. Acronyms Glossary ………………………………………………………………………………………………………………………. vii
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cross References ………………………………………………………………………………………………………………… 2
8. Location of Manual ………………………………………………………………………………………………………………. 2
9. Safety
10. Safety – Yours and Others …………………………………………………………………………………………………….. 4
11. Safety Warnings …………………………………………………………………………………………………………………… 4
12. General Safety …………………………………………………………………………………………………………………….. 5
13. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 6
14. About the Product
15. Introduction
16. General ……………………………………………………………………………………………………………………………….. 7
17. Name and Address of the Manufacturer …………………………………………………………………………………. 7
18. Product Compliance ……………………………………………………………………………………………………………… 7
19. Description
20. General ……………………………………………………………………………………………………………………………….. 8
21. Intended Use ……………………………………………………………………………………………………………………….. 8
22. Log Moving-Object Handling ………………………………………………………………………………………………….. 8
23. Optional Equipment and Attachments …………………………………………………………………………………….. 8
24. Danger Zone ……………………………………………………………………………………………………………………….. 8
25. Main Component Locations …………………………………………………………………………………………………… 9
26. Product and Component Identification
27. Machine …………………………………………………………………………………………………………………………….. 10
28. Engine ………………………………………………………………………………………………………………………………. 10
29. Operator Protective Structure ………………………………………………………………………………………………. 11
30. Safety Labels
31. General ……………………………………………………………………………………………………………………………… 13
32. Safety Label Identification ……………………………………………………………………………………………………. 13
33. Operator Station
34. Component Locations …………………………………………………………………………………………………………. 16
35. Console Switches
36. Window Wipers ………………………………………………………………………………………………………………….. 17
37. Interior Switches
38. Ignition Switch ……………………………………………………………………………………………………………………. 18
39. Cab Interior Light ……………………………………………………………………………………………………………….. 19
40. Operation
41. Introduction
42. General ……………………………………………………………………………………………………………………………… 21
43. Operating Safety
44. General ……………………………………………………………………………………………………………………………… 22
45. Worksite Safety ………………………………………………………………………………………………………………….. 24
46. Risk Assessment ……………………………………………………………………………………………………………….. 25
47. Walk-Around Inspection
48. General ……………………………………………………………………………………………………………………………… 27
49. Entering and Leaving the Operator Station
50. General ……………………………………………………………………………………………………………………………… 28
51. Emergency Exit ………………………………………………………………………………………………………………….. 29
52. Doors
53. Operator Door ……………………………………………………………………………………………………………………. 32
54. Windows
55. Front Window …………………………………………………………………………………………………………………….. 34
56. Side Window ……………………………………………………………………………………………………………………… 34
57. Before Starting the Engine
58. General ……………………………………………………………………………………………………………………………… 36
59. Operator Seat
60. General ……………………………………………………………………………………………………………………………… 37
61. Basic Seat …………………………………………………………………………………………………………………………. 37
62. Suspension Seat ………………………………………………………………………………………………………………… 38
63. Seat Belt
64. General ……………………………………………………………………………………………………………………………… 40
65. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 40
66. Static Seat Belt ………………………………………………………………………………………………………………….. 41
67. Mirrors
68. General ……………………………………………………………………………………………………………………………… 43
69. Starting the Engine
70. General ……………………………………………………………………………………………………………………………… 45
71. Stopping and Parking
72. General ……………………………………………………………………………………………………………………………… 48
73. Preparing for Travel
74. General ……………………………………………………………………………………………………………………………… 49
75. Preparing for Road Travel …………………………………………………………………………………………………… 49
76. Preparing for Worksite Travel ………………………………………………………………………………………………. 50
77. Smooth Ride System (SRS) ………………………………………………………………………………………………… 51
78. Beacon ……………………………………………………………………………………………………………………………… 51
79. Safety Equipment
80. General ……………………………………………………………………………………………………………………………… 53
81. Control Lock ………………………………………………………………………………………………………………………. 53
82. Transportation Lock ……………………………………………………………………………………………………………. 54
83. Drive Controls
84. General ……………………………………………………………………………………………………………………………… 55
85. Instruments
86. General ……………………………………………………………………………………………………………………………… 63
87. Instrument Panel ………………………………………………………………………………………………………………… 68
88. Getting the Machine Moving
89. General ……………………………………………………………………………………………………………………………… 83
90. Operating Levers-Pedals
91. General ……………………………………………………………………………………………………………………………… 84
92. Control Layouts ………………………………………………………………………………………………………………….. 84
93. Lift Arm Controls ………………………………………………………………………………………………………………… 84
94. Auxiliary Circuit Controls ……………………………………………………………………………………………………… 87
95. Working with the Lift Arm
96. General ……………………………………………………………………………………………………………………………… 90
97. Filling the Shovel ……………………………………………………………………………………………………………….. 90
98. Loading a Truck …………………………………………………………………………………………………………………. 91
99. Slopes
100. General ……………………………………………………………………………………………………………………………… 92
101. Driving on Slopes ………………………………………………………………………………………………………………. 92
102. Working on Slopes …………………………………………………………………………………………………………….. 92
103. Heating, Ventilating and Air-Conditioning (HVAC)
104. General ……………………………………………………………………………………………………………………………… 93
105. Air-Conditioning Controls …………………………………………………………………………………………………….. 93
106. Power Sockets
107. Auxiliary Power Socket ……………………………………………………………………………………………………….. 94
108. Radio
109. General ……………………………………………………………………………………………………………………………… 95
110. Battery Isolator
111. General ……………………………………………………………………………………………………………………………… 98
112. Fire Extinguisher
113. General ……………………………………………………………………………………………………………………………… 99
114. Moving a Disabled Machine
115. General ……………………………………………………………………………………………………………………………. 100
116. Jump-Starting the Engine ………………………………………………………………………………………………….. 100
117. Retrieval ………………………………………………………………………………………………………………………….. 101
118. Loader Arm (Emergency Operation) …………………………………………………………………………………… 101
119. Lifting the Machine
120. General ……………………………………………………………………………………………………………………………. 103
121. Transporting the Machine
122. General ……………………………………………………………………………………………………………………………. 106
123. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………. 106
124. Operating Environment
125. General ……………………………………………………………………………………………………………………………. 109
126. Operating in Low Temperatures …………………………………………………………………………………………. 109
127. Operating in High Temperatures …………………………………………………………………………………………. 109
128. Refuelling
129. General ……………………………………………………………………………………………………………………………. 111
130. Low Fuel Levels ……………………………………………………………………………………………………………….. 111
131. Filling the Tank …………………………………………………………………………………………………………………. 111
132. Attachments
133. Working with Attachments
134. Introduction ………………………………………………………………………………………………………………………. 113
135. Attachments for your Machine ……………………………………………………………………………………………. 113
136. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 123
137. Impact Protection ……………………………………………………………………………………………………………… 126
138. Attachment Frame
139. General ……………………………………………………………………………………………………………………………. 128
140. Quickhitch
141. Quickhitch Attachment Bracket …………………………………………………………………………………………… 129
142. Shovels
143. General ……………………………………………………………………………………………………………………………. 134
144. Standard Shovel ………………………………………………………………………………………………………………. 134
145. Grapple Shovel ………………………………………………………………………………………………………………… 135
146. 6-in-1 Shovel ……………………………………………………………………………………………………………………. 136
147. Forks
148. General ……………………………………………………………………………………………………………………………. 139
149. Pallet Forks ……………………………………………………………………………………………………………………… 139
150. Manure Forks …………………………………………………………………………………………………………………… 140
151. Snow Blade
152. General ……………………………………………………………………………………………………………………………. 142
153. Preservation and Storage
154. Cleaning
155. General ……………………………………………………………………………………………………………………………. 146
156. Preparation ………………………………………………………………………………………………………………………. 146
157. Checking For Damage
158. General ……………………………………………………………………………………………………………………………. 148
159. Storage
160. General ……………………………………………………………………………………………………………………………. 149
161. Put into Storage ……………………………………………………………………………………………………………….. 149
162. During Storage …………………………………………………………………………………………………………………. 149
163. Take out of Storage ………………………………………………………………………………………………………….. 150
164. Security
165. General ……………………………………………………………………………………………………………………………. 151
166. JCB Plantguard ………………………………………………………………………………………………………………… 151
167. Construction Equipment Security and Registration Scheme (CESAR) …………………………………….. 151
168. LiveLink …………………………………………………………………………………………………………………………… 151
169. Maintenance
170. Introduction
171. General ……………………………………………………………………………………………………………………………. 153
172. Owner-Operator Support ……………………………………………………………………………………………………. 153
173. Service-Maintenance Agreements ………………………………………………………………………………………. 153
174. Obtaining Spare Parts ………………………………………………………………………………………………………. 154
175. Maintenance Safety
176. General ……………………………………………………………………………………………………………………………. 155
177. Fluids and Lubricants ……………………………………………………………………………………………………….. 156
178. Maintenance Schedules
179. General ……………………………………………………………………………………………………………………………. 160
180. How to Use the Maintenance Schedules …………………………………………………………………………….. 160
181. Maintenance Intervals ……………………………………………………………………………………………………….. 160
182. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 160
183. Functional Tests and Final Inspection …………………………………………………………………………………. 163
184. Maintenance Positions
185. General ……………………………………………………………………………………………………………………………. 164
186. Maintenance Position (Lift Arm Lowered) ……………………………………………………………………………. 164
187. Maintenance Position (Lift Arm Raised) ………………………………………………………………………………. 165
188. Maintenance Position (Lift Arm Raised and Cab Raised) ………………………………………………………. 167
189. Service Points
190. General ……………………………………………………………………………………………………………………………. 168
191. Access Apertures
192. General ……………………………………………………………………………………………………………………………. 173
193. Engine Compartment Cover ………………………………………………………………………………………………. 173
194. Rear Cover ………………………………………………………………………………………………………………………. 174
195. Cab-Canopy …………………………………………………………………………………………………………………….. 175
196. Tools
197. General ……………………………………………………………………………………………………………………………. 180
198. Toolbox ……………………………………………………………………………………………………………………………. 180
199. Lubrication
200. General ……………………………………………………………………………………………………………………………. 181
201. Preparation ………………………………………………………………………………………………………………………. 181
202. Attachments
203. General …………………………………………………………………………………………………………………………… 182
204. Body and Framework
205. General …………………………………………………………………………………………………………………………… 183
206. Pivot Pins ………………………………………………………………………………………………………………………… 184
207. Operator Station
208. General …………………………………………………………………………………………………………………………… 186
209. Operator Protective Structure …………………………………………………………………………………………….. 186
210. Seat ………………………………………………………………………………………………………………………………… 187
211. Seat Belt …………………………………………………………………………………………………………………………. 187
212. Controls …………………………………………………………………………………………………………………………… 187
213. Engine
214. General …………………………………………………………………………………………………………………………… 188
215. Oil …………………………………………………………………………………………………………………………………… 188
216. Drive Belt ………………………………………………………………………………………………………………………… 192
217. Exhaust …………………………………………………………………………………………………………………………… 194
218. Air Filter
219. General …………………………………………………………………………………………………………………………… 195
220. Outer Element …………………………………………………………………………………………………………………. 195
221. Fuel System
222. General …………………………………………………………………………………………………………………………… 196
223. Fuel Filter ………………………………………………………………………………………………………………………… 197
224. Water Separator ………………………………………………………………………………………………………………. 197
225. Cooling System
226. General …………………………………………………………………………………………………………………………… 199
227. Coolant ……………………………………………………………………………………………………………………………. 199
228. Cooling Pack …………………………………………………………………………………………………………………… 200
229. Brakes
230. Park Brake ………………………………………………………………………………………………………………………. 201
231. Wheels
232. General …………………………………………………………………………………………………………………………… 202
233. Tyres
234. General …………………………………………………………………………………………………………………………… 204
235. Tracks
236. Rubber ……………………………………………………………………………………………………………………………. 206
237. Drive Gearbox
238. Oil …………………………………………………………………………………………………………………………………… 208
239. Hydraulic System
240. General …………………………………………………………………………………………………………………………… 209
241. Services ………………………………………………………………………………………………………………………….. 210
242. Oil …………………………………………………………………………………………………………………………………… 210
243. Cylinder Rams …………………………………………………………………………………………………………………. 211
244. Electrical System
245. General …………………………………………………………………………………………………………………………… 212
246. Battery …………………………………………………………………………………………………………………………….. 212
247. Battery Isolator ………………………………………………………………………………………………………………… 213
248. Fuses ……………………………………………………………………………………………………………………………… 214
249. Relays …………………………………………………………………………………………………………………………….. 215
250. Window Washer ……………………………………………………………………………………………………………….. 216
251. Miscellaneous
252. Fire Extinguisher ………………………………………………………………………………………………………………. 218
253. Technical Data
254. Static Dimensions
255. General ……………………………………………………………………………………………………………………………. 219
256. Dimensions ………………………………………………………………………………………………………………………. 219
257. Weights …………………………………………………………………………………………………………………………… 223
258. Performance Dimensions
259. General ……………………………………………………………………………………………………………………………. 225
260. Driving Performance …………………………………………………………………………………………………………. 227
261. Noise Emissions
262. General ……………………………………………………………………………………………………………………………. 229
263. Noise Data ………………………………………………………………………………………………………………………. 229
264. Vibration Emissions
265. General ……………………………………………………………………………………………………………………………. 232
266. Vibration Data ………………………………………………………………………

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