JCB 135, 150T, 155, 175, 190T, 205T, 210, 215 Skidsteer Loader Operator Manual 9831-4350

JCB 135, 150T, 155, 175, 190T, 205T, 210, 215 Skidsteer Loader Operator Manual 9831-4350 - Image 2

JCB 135, 150T, 155, 175, 190T, 205T, 210, 215 Skidsteer Loader Operator Manual 9831-4350 - Image 3

JCB 135, 150T, 155, 175, 190T, 205T, 210, 215 Skidsteer Loader Operator Manual 9831-4350 - Image 4

JCB 135, 150T, 155, 175, 190T, 205T, 210, 215 Skidsteer Loader Operator Manual 9831-4350 - Image 5

jcb 135 150t 155 175 190t 205t 210 215 skidsteer loader operator manual 9831 4350 2

jcb 135 150t 155 175 190t 205t 210 215 skidsteer loader operator manual 9831 4350 3

JCB 135, 150T, 155, 175, 190T, 205T, 210, 215 Skidsteer Loader Operator Manual 9831-4350

$20.00

Type Of Manual: Operator Manual
ManualID: 9831-4350
Number of Pages: 278
Size: 31.0MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 135, 150T, 155, 175, 190T, 205T, 210, 215 Skidsteer Loader

1. Acronyms Glossary ………………………………………………………………………………………………………………………. vii
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cross References ………………………………………………………………………………………………………………… 2
8. Location of Manual ………………………………………………………………………………………………………………. 2
9. Safety
10. Safety – Yours and Others …………………………………………………………………………………………………….. 4
11. Safety Warnings …………………………………………………………………………………………………………………… 4
12. General Safety …………………………………………………………………………………………………………………….. 5
13. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 6
14. About the Product
15. Introduction
16. General ……………………………………………………………………………………………………………………………….. 7
17. Name and Address of the Manufacturer …………………………………………………………………………………. 7
18. Product Compliance ……………………………………………………………………………………………………………… 7
19. Description
20. General ……………………………………………………………………………………………………………………………….. 8
21. Intended Use ……………………………………………………………………………………………………………………….. 8
22. Log Moving-Object Handling ………………………………………………………………………………………………….. 8
23. Optional Equipment and Attachments …………………………………………………………………………………….. 8
24. Danger Zone ……………………………………………………………………………………………………………………….. 8
25. Main Component Locations …………………………………………………………………………………………………… 9
26. Product and Component Identification
27. Machine …………………………………………………………………………………………………………………………….. 10
28. Engine ………………………………………………………………………………………………………………………………. 10
29. Operator Protective Structure ………………………………………………………………………………………………. 11
30. Safety Labels
31. General ……………………………………………………………………………………………………………………………… 13
32. Safety Label Identification ……………………………………………………………………………………………………. 13
33. Operator Station
34. Component Locations …………………………………………………………………………………………………………. 16
35. Interior Switches
36. Ignition Switch ……………………………………………………………………………………………………………………. 17
37. Cab Interior Light ……………………………………………………………………………………………………………….. 18
38. Console Switches
39. Window Wipers ………………………………………………………………………………………………………………….. 19
40. Operation
41. Introduction
42. General ……………………………………………………………………………………………………………………………… 21
43. Operating Safety
44. General ……………………………………………………………………………………………………………………………… 22
45. Worksite Safety ………………………………………………………………………………………………………………….. 24
46. Risk Assessment ……………………………………………………………………………………………………………….. 25
47. Walk-Around Inspection
48. General ……………………………………………………………………………………………………………………………… 27
49. Entering and Leaving the Operator Station
50. General ……………………………………………………………………………………………………………………………… 28
51. Emergency Exit ………………………………………………………………………………………………………………….. 29
52. Doors
53. Operator Door ……………………………………………………………………………………………………………………. 32
54. Windows
55. Front Window …………………………………………………………………………………………………………………….. 34
56. Side Window ……………………………………………………………………………………………………………………… 34
57. Battery Isolator
58. General ……………………………………………………………………………………………………………………………… 36
59. Before Starting the Engine
60. General ……………………………………………………………………………………………………………………………… 37
61. Operator Seat
62. General ……………………………………………………………………………………………………………………………… 38
63. Basic Seat …………………………………………………………………………………………………………………………. 38
64. Suspension Seat ………………………………………………………………………………………………………………… 39
65. Seat Belt
66. General ……………………………………………………………………………………………………………………………… 41
67. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 41
68. Static Seat Belt ………………………………………………………………………………………………………………….. 42
69. Mirrors
70. General ……………………………………………………………………………………………………………………………… 44
71. Starting the Engine
72. General ……………………………………………………………………………………………………………………………… 46
73. Stopping and Parking
74. General ……………………………………………………………………………………………………………………………… 49
75. Preparing for Travel
76. General ……………………………………………………………………………………………………………………………… 50
77. Preparing for Road Travel …………………………………………………………………………………………………… 50
78. Preparing for Worksite Travel ………………………………………………………………………………………………. 51
79. Smooth Ride System (SRS) ………………………………………………………………………………………………… 52
80. Beacon ……………………………………………………………………………………………………………………………… 52
81. Safety Equipment
82. General ……………………………………………………………………………………………………………………………… 54
83. Control Lock ………………………………………………………………………………………………………………………. 54
84. Transportation Lock ……………………………………………………………………………………………………………. 55
85. Drive Controls
86. General ……………………………………………………………………………………………………………………………… 56
87. Instruments
88. General ……………………………………………………………………………………………………………………………… 64
89. Instrument Panel ………………………………………………………………………………………………………………… 69
90. Getting the Machine Moving
91. General ……………………………………………………………………………………………………………………………… 84
92. Slopes
93. General ……………………………………………………………………………………………………………………………… 85
94. Driving on Slopes ………………………………………………………………………………………………………………. 85
95. Working on Slopes …………………………………………………………………………………………………………….. 85
96. Operating Levers-Pedals
97. General ……………………………………………………………………………………………………………………………… 86
98. Control Layouts ………………………………………………………………………………………………………………….. 86
99. Lift Arm Controls ………………………………………………………………………………………………………………… 86
100. Auxiliary Circuit Controls ……………………………………………………………………………………………………… 89
101. Working with the Lift Arm
102. General ……………………………………………………………………………………………………………………………… 92
103. Fork Ratings ………………………………………………………………………………………………………………………. 92
104. Filling the Shovel ……………………………………………………………………………………………………………….. 97
105. Loading a Truck …………………………………………………………………………………………………………………. 98
106. Counterweights ………………………………………………………………………………………………………………….. 98
107. Heating, Ventilating and Air-Conditioning (HVAC)
108. General ……………………………………………………………………………………………………………………………. 100
109. Air-Conditioning Controls …………………………………………………………………………………………………… 100
110. Power Sockets
111. Auxiliary Power Socket ……………………………………………………………………………………………………… 101
112. Radio
113. General ……………………………………………………………………………………………………………………………. 102
114. Fire Extinguisher
115. General ……………………………………………………………………………………………………………………………. 105
116. Moving a Disabled Machine
117. General ……………………………………………………………………………………………………………………………. 106
118. Jump-Starting the Engine ………………………………………………………………………………………………….. 106
119. Retrieval ………………………………………………………………………………………………………………………….. 107
120. Loader Arm (Emergency Operation) …………………………………………………………………………………… 107
121. Lifting the Machine
122. General ……………………………………………………………………………………………………………………………. 109
123. Transporting the Machine
124. General ……………………………………………………………………………………………………………………………. 112
125. Operating Environment
126. General ……………………………………………………………………………………………………………………………. 113
127. Operating in Low Temperatures …………………………………………………………………………………………. 113
128. Operating in High Temperatures …………………………………………………………………………………………. 113
129. Refuelling
130. General ……………………………………………………………………………………………………………………………. 115
131. Low Fuel Levels ……………………………………………………………………………………………………………….. 115
132. Filling the Tank …………………………………………………………………………………………………………………. 115
133. Attachments
134. Working with Attachments
135. Introduction ………………………………………………………………………………………………………………………. 117
136. Attachments for your Machine ……………………………………………………………………………………………. 117
137. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 127
138. Impact Protection ……………………………………………………………………………………………………………… 130
139. Attachment Frame
140. General ……………………………………………………………………………………………………………………………. 132
141. Quickhitch
142. Quickhitch Attachment Bracket …………………………………………………………………………………………… 133
143. Shovels
144. General ……………………………………………………………………………………………………………………………. 138
145. Standard Shovel ………………………………………………………………………………………………………………. 138
146. Grapple Shovel ………………………………………………………………………………………………………………… 139
147. 6-in-1 Shovel ……………………………………………………………………………………………………………………. 140
148. Forks
149. General ……………………………………………………………………………………………………………………………. 143
150. Pallet Forks ……………………………………………………………………………………………………………………… 143
151. Manure Forks …………………………………………………………………………………………………………………… 144
152. Snow Blade
153. General ……………………………………………………………………………………………………………………………. 146
154. Preservation and Storage
155. Cleaning
156. General ……………………………………………………………………………………………………………………………. 150
157. Preparation ………………………………………………………………………………………………………………………. 150
158. Checking For Damage
159. General ……………………………………………………………………………………………………………………………. 152
160. Storage
161. General ……………………………………………………………………………………………………………………………. 153
162. Put into Storage ……………………………………………………………………………………………………………….. 153
163. During Storage …………………………………………………………………………………………………………………. 153
164. Take out of Storage ………………………………………………………………………………………………………….. 154
165. Security
166. General ……………………………………………………………………………………………………………………………. 155
167. JCB Plantguard ………………………………………………………………………………………………………………… 155
168. Construction Equipment Security and Registration Scheme (CESAR) …………………………………….. 155
169. LiveLink …………………………………………………………………………………………………………………………… 155
170. Maintenance
171. Introduction
172. General ……………………………………………………………………………………………………………………………. 157
173. Owner-Operator Support ……………………………………………………………………………………………………. 157
174. Service-Maintenance Agreements ………………………………………………………………………………………. 158
175. Obtaining Spare Parts ………………………………………………………………………………………………………. 158
176. Maintenance Safety
177. General ……………………………………………………………………………………………………………………………. 159
178. Fluids and Lubricants ……………………………………………………………………………………………………….. 160
179. Maintenance Schedules
180. General ……………………………………………………………………………………………………………………………. 164
181. How to Use the Maintenance Schedules …………………………………………………………………………….. 164
182. Maintenance Intervals ……………………………………………………………………………………………………….. 164
183. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 165
184. Functional Tests and Final Inspection …………………………………………………………………………………. 167
185. Maintenance Positions
186. General ……………………………………………………………………………………………………………………………. 168
187. Maintenance Position (Lift Arm Lowered) ……………………………………………………………………………. 168
188. Maintenance Position (Lift Arm Raised) ………………………………………………………………………………. 169
189. Maintenance Position (Lift Arm Raised and Cab Raised) ………………………………………………………. 171
190. Service Points
191. General ……………………………………………………………………………………………………………………………. 172
192. Access Apertures
193. General ……………………………………………………………………………………………………………………………. 177
194. Engine Compartment Cover ………………………………………………………………………………………………. 177
195. Rear Cover ………………………………………………………………………………………………………………………. 178
196. Cab-Canopy …………………………………………………………………………………………………………………….. 179
197. Tools
198. General ……………………………………………………………………………………………………………………………. 184
199. Toolbox ……………………………………………………………………………………………………………………………. 184
200. Lubrication
201. General ……………………………………………………………………………………………………………………………. 185
202. Preparation ………………………………………………………………………………………………………………………. 185
203. Attachments
204. General …………………………………………………………………………………………………………………………… 186
205. Body and Framework
206. General …………………………………………………………………………………………………………………………… 187
207. Pivot Pins ………………………………………………………………………………………………………………………… 188
208. Operator Station
209. General …………………………………………………………………………………………………………………………… 190
210. Operator Protective Structure …………………………………………………………………………………………….. 190
211. Seat ………………………………………………………………………………………………………………………………… 191
212. Seat Belt …………………………………………………………………………………………………………………………. 191
213. Controls …………………………………………………………………………………………………………………………… 191
214. Engine
215. General …………………………………………………………………………………………………………………………… 192
216. Oil …………………………………………………………………………………………………………………………………… 192
217. Drive Belt ………………………………………………………………………………………………………………………… 196
218. Exhaust …………………………………………………………………………………………………………………………… 198
219. Air Filter
220. General …………………………………………………………………………………………………………………………… 199
221. Outer Element …………………………………………………………………………………………………………………. 199
222. Fuel System
223. General …………………………………………………………………………………………………………………………… 201
224. Fuel Filter ………………………………………………………………………………………………………………………… 202
225. Water Separator ………………………………………………………………………………………………………………. 202
226. Cooling System
227. General …………………………………………………………………………………………………………………………… 204
228. Coolant ……………………………………………………………………………………………………………………………. 204
229. Cooling Pack …………………………………………………………………………………………………………………… 205
230. Brakes
231. Park Brake ………………………………………………………………………………………………………………………. 206
232. Wheels
233. General …………………………………………………………………………………………………………………………… 207
234. Tyres
235. General …………………………………………………………………………………………………………………………… 209
236. Tracks
237. Rubber ……………………………………………………………………………………………………………………………. 211
238. Drive Gearbox
239. Oil …………………………………………………………………………………………………………………………………… 214
240. Hydraulic System
241. General …………………………………………………………………………………………………………………………… 215
242. Services ………………………………………………………………………………………………………………………….. 216
243. Oil …………………………………………………………………………………………………………………………………… 216
244. Cylinders – Rams ……………………………………………………………………………………………………………… 216
245. Electrical System
246. General …………………………………………………………………………………………………………………………… 217
247. Battery …………………………………………………………………………………………………………………………….. 218
248. Battery Isolator ………………………………………………………………………………………………………………… 219
249. Fuses ……………………………………………………………………………………………………………………………… 219
250. Relays …………………………………………………………………………………………………………………………….. 220
251. Window Washer ……………………………………………………………………………………………………………….. 221
252. Miscellaneous
253. Fire Extinguisher ………………………………………………………………………………………………………………. 223
254. Technical Data
255. Static Dimensions
256. General ……………………………………………………………………………………………………………………………. 225
257. Dimensions ………………………………………………………………………………………………………………………. 225
258. Weights …………………………………………………………………………………………………………………………… 229
259. Performance Dimensions
260. General ……………………………………………………………………………………………………………………………. 232
261. Driving Performance …………………………………………………………………………………………………………. 234
262. Noise Emissions
263. General ……………………………………………………………………………………………………………………………. 236
264. Noise Data ………………………………………………………………………………………………………………………. 236
265. Vibration Emissions
266. General ……………………………………………..

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