JCB 135, 155, 175, 190, 205 Operator Manual 9831-2350

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JCB 135, 155, 175, 190, 205 Operator Manual 9831-2350 - Image 5

jcb 135 155 175 190 205 operator manual 9831 2350 2

jcb 135 155 175 190 205 operator manual 9831 2350 3

JCB 135, 155, 175, 190, 205 Operator Manual 9831-2350

$20.00

Type Of Manual: Operator Manual
ManualID: 9831-2350
Number of Pages: 260
Size: 29.4MB
Format: PDF

Category: JCB Operator Manual PDF

Model List:
- 135, 155, 175, 190, 205

1. Acronyms Glossary ………………………………………………………………………………………………………………………. vii
2. Introduction
3. About this Manual
4. Model and Serial Number ……………………………………………………………………………………………………… 1
5. Using the Manual …………………………………………………………………………………………………………………. 1
6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
7. Cross References ………………………………………………………………………………………………………………… 1
8. Location of Manual ………………………………………………………………………………………………………………. 2
9. Safety
10. Safety – Yours and Others …………………………………………………………………………………………………….. 3
11. Safety Warnings …………………………………………………………………………………………………………………… 3
12. General Safety …………………………………………………………………………………………………………………….. 4
13. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
14. About the Product
15. Introduction
16. General ……………………………………………………………………………………………………………………………….. 7
17. Name and Address of the Manufacturer …………………………………………………………………………………. 7
18. Product Compliance ……………………………………………………………………………………………………………… 7
19. Description
20. General ……………………………………………………………………………………………………………………………….. 8
21. Intended Use ……………………………………………………………………………………………………………………….. 8
22. Log Moving-Object Handling ………………………………………………………………………………………………….. 8
23. Optional Equipment and Attachments …………………………………………………………………………………….. 8
24. Danger Zone ……………………………………………………………………………………………………………………….. 8
25. Main Component Locations …………………………………………………………………………………………………… 9
26. Product and Component Identification
27. Machine …………………………………………………………………………………………………………………………….. 10
28. Engine ………………………………………………………………………………………………………………………………. 10
29. Operator Protective Structure ………………………………………………………………………………………………. 11
30. Safety Labels
31. General ……………………………………………………………………………………………………………………………… 13
32. Safety Label Identification ……………………………………………………………………………………………………. 13
33. Operator Station
34. Component Locations …………………………………………………………………………………………………………. 16
35. Console Switches
36. Window Wipers ………………………………………………………………………………………………………………….. 17
37. Interior Switches
38. Ignition Switch ……………………………………………………………………………………………………………………. 18
39. Cab Interior Light ……………………………………………………………………………………………………………….. 19
40. Operation
41. Introduction
42. General ……………………………………………………………………………………………………………………………… 21
43. Operating Safety
44. General ……………………………………………………………………………………………………………………………… 22
45. Worksite Safety ………………………………………………………………………………………………………………….. 24
46. Risk Assessment ……………………………………………………………………………………………………………….. 25
47. Walk-Around Inspection
48. General ……………………………………………………………………………………………………………………………… 27
49. Entering and Leaving the Operator Station
50. General ……………………………………………………………………………………………………………………………… 28
51. Emergency Exit ………………………………………………………………………………………………………………….. 28
52. Doors
53. Operator Door ……………………………………………………………………………………………………………………. 31
54. Windows
55. Front Window …………………………………………………………………………………………………………………….. 33
56. Side Window ……………………………………………………………………………………………………………………… 33
57. Before Starting the Engine
58. General ……………………………………………………………………………………………………………………………… 35
59. Operator Seat
60. General ……………………………………………………………………………………………………………………………… 36
61. Basic Seat …………………………………………………………………………………………………………………………. 36
62. Suspension Seat ………………………………………………………………………………………………………………… 37
63. Seat Belt
64. General ……………………………………………………………………………………………………………………………… 39
65. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 39
66. Static Seat Belt ………………………………………………………………………………………………………………….. 40
67. Mirrors
68. General ……………………………………………………………………………………………………………………………… 42
69. Starting the Engine
70. General ……………………………………………………………………………………………………………………………… 44
71. Stopping and Parking
72. General ……………………………………………………………………………………………………………………………… 47
73. Preparing for Travel
74. General ……………………………………………………………………………………………………………………………… 48
75. Preparing for Road Travel …………………………………………………………………………………………………… 48
76. Preparing for Worksite Travel ………………………………………………………………………………………………. 49
77. Smooth Ride System (SRS) ………………………………………………………………………………………………… 50
78. Beacon ……………………………………………………………………………………………………………………………… 50
79. Safety Equipment
80. General ……………………………………………………………………………………………………………………………… 52
81. Control Lock ………………………………………………………………………………………………………………………. 52
82. Transportation Lock ……………………………………………………………………………………………………………. 53
83. Drive Controls
84. General ……………………………………………………………………………………………………………………………… 54
85. Instruments
86. General ……………………………………………………………………………………………………………………………… 62
87. Instrument Panel ………………………………………………………………………………………………………………… 67
88. Getting the Machine Moving
89. General ……………………………………………………………………………………………………………………………… 82
90. Operating Levers-Pedals
91. General ……………………………………………………………………………………………………………………………… 83
92. Control Layouts ………………………………………………………………………………………………………………….. 83
93. Lift Arm Controls ………………………………………………………………………………………………………………… 83
94. Auxiliary Circuit Controls ……………………………………………………………………………………………………… 86
95. Working with the Lift Arm
96. General ……………………………………………………………………………………………………………………………… 89
97. Filling the Shovel ……………………………………………………………………………………………………………….. 89
98. Loading a Truck …………………………………………………………………………………………………………………. 90
99. Slopes
100. General ……………………………………………………………………………………………………………………………… 91
101. Driving on Slopes ………………………………………………………………………………………………………………. 91
102. Working on Slopes …………………………………………………………………………………………………………….. 91
103. Heating, Ventilating and Air-Conditioning (HVAC)
104. General ……………………………………………………………………………………………………………………………… 92
105. Air-Conditioning Controls …………………………………………………………………………………………………….. 92
106. Power Sockets
107. Auxiliary Power Socket ……………………………………………………………………………………………………….. 93
108. Radio
109. General ……………………………………………………………………………………………………………………………… 94
110. Battery Isolator
111. General ……………………………………………………………………………………………………………………………… 97
112. Fire Extinguisher
113. General ……………………………………………………………………………………………………………………………… 98
114. Moving a Disabled Machine
115. General ……………………………………………………………………………………………………………………………… 99
116. Jump-Starting the Engine ……………………………………………………………………………………………………. 99
117. Retrieval ………………………………………………………………………………………………………………………….. 100
118. Loader Arm (Emergency Operation) …………………………………………………………………………………… 100
119. Lifting the Machine
120. General ……………………………………………………………………………………………………………………………. 102
121. Transporting the Machine
122. General ……………………………………………………………………………………………………………………………. 105
123. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………. 105
124. Operating Environment
125. General ……………………………………………………………………………………………………………………………. 108
126. Operating in Low Temperatures …………………………………………………………………………………………. 108
127. Operating in High Temperatures …………………………………………………………………………………………. 108
128. Refuelling
129. General ……………………………………………………………………………………………………………………………. 110
130. Low Fuel Levels ……………………………………………………………………………………………………………….. 110
131. Filling the Tank …………………………………………………………………………………………………………………. 110
132. Attachments
133. Working with Attachments
134. Introduction ………………………………………………………………………………………………………………………. 111
135. Attachments for your Machine ……………………………………………………………………………………………. 111
136. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 121
137. Impact Protection ……………………………………………………………………………………………………………… 125
138. Attachment Frame
139. General ……………………………………………………………………………………………………………………………. 126
140. Quickhitch
141. Quickhitch Attachment Bracket …………………………………………………………………………………………… 127
142. Shovels
143. General ……………………………………………………………………………………………………………………………. 133
144. Standard Shovel ………………………………………………………………………………………………………………. 133
145. Grapple Shovel ………………………………………………………………………………………………………………… 134
146. 6-in-1 Shovel ……………………………………………………………………………………………………………………. 135
147. Forks
148. General ……………………………………………………………………………………………………………………………. 138
149. Pallet Forks ……………………………………………………………………………………………………………………… 138
150. Manure Forks …………………………………………………………………………………………………………………… 139
151. Snow Blade
152. General ……………………………………………………………………………………………………………………………. 141
153. Preservation and Storage
154. Cleaning
155. General ……………………………………………………………………………………………………………………………. 145
156. Preparation ………………………………………………………………………………………………………………………. 145
157. Checking For Damage
158. General ……………………………………………………………………………………………………………………………. 147
159. Storage
160. General ……………………………………………………………………………………………………………………………. 148
161. Put into Storage ……………………………………………………………………………………………………………….. 148
162. During Storage …………………………………………………………………………………………………………………. 148
163. Take out of Storage ………………………………………………………………………………………………………….. 149
164. Security
165. General ……………………………………………………………………………………………………………………………. 150
166. JCB Plantguard ………………………………………………………………………………………………………………… 150
167. Construction Equipment Security and Registration Scheme (CESAR) …………………………………….. 150
168. Maintenance
169. Introduction
170. General ……………………………………………………………………………………………………………………………. 151
171. Owner-Operator Support ……………………………………………………………………………………………………. 151
172. Service-Maintenance Agreements ………………………………………………………………………………………. 151
173. Obtaining Spare Parts ………………………………………………………………………………………………………. 152
174. Maintenance Safety
175. General ……………………………………………………………………………………………………………………………. 153
176. Fluids and Lubricants ……………………………………………………………………………………………………….. 154
177. Maintenance Schedules
178. General ……………………………………………………………………………………………………………………………. 158
179. How to Use the Maintenance Schedules …………………………………………………………………………….. 158
180. Maintenance Intervals ……………………………………………………………………………………………………….. 158
181. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 158
182. Functional Tests and Final Inspection …………………………………………………………………………………. 161
183. Maintenance Positions
184. General ……………………………………………………………………………………………………………………………. 162
185. Maintenance Position (Lift Arm Lowered) ……………………………………………………………………………. 162
186. Maintenance Position (Lift Arm Raised) ………………………………………………………………………………. 163
187. Maintenance Position (Lift Arm Raised and Cab Raised) ………………………………………………………. 164
188. Service Points
189. General ……………………………………………………………………………………………………………………………. 166
190. Access Apertures
191. General ……………………………………………………………………………………………………………………………. 169
192. Engine Compartment Cover ………………………………………………………………………………………………. 169
193. Rear Cover ………………………………………………………………………………………………………………………. 170
194. Cab-Canopy …………………………………………………………………………………………………………………….. 171
195. Tools
196. General ……………………………………………………………………………………………………………………………. 176
197. Toolbox ……………………………………………………………………………………………………………………………. 176
198. Lubrication
199. General ……………………………………………………………………………………………………………………………. 177
200. Preparation ………………………………………………………………………………………………………………………. 177
201. Attachments
202. General …………………………………………………………………………………………………………………………… 178
203. Body and Framework
204. General …………………………………………………………………………………………………………………………… 179
205. Pivot Pins ………………………………………………………………………………………………………………………… 180
206. Operator Station
207. General …………………………………………………………………………………………………………………………… 182
208. Operator Protective Structure …………………………………………………………………………………………….. 182
209. Seat ………………………………………………………………………………………………………………………………… 183
210. Seat Belt …………………………………………………………………………………………………………………………. 183
211. Controls …………………………………………………………………………………………………………………………… 183
212. Engine
213. General …………………………………………………………………………………………………………………………… 184
214. Oil …………………………………………………………………………………………………………………………………… 184
215. Drive Belt ………………………………………………………………………………………………………………………… 188
216. Exhaust …………………………………………………………………………………………………………………………… 190
217. Air Filter
218. General …………………………………………………………………………………………………………………………… 191
219. Outer Element …………………………………………………………………………………………………………………. 191
220. Fuel System
221. General …………………………………………………………………………………………………………………………… 193
222. Fuel Filter ………………………………………………………………………………………………………………………… 193
223. Water Separator ………………………………………………………………………………………………………………. 194
224. Cooling System
225. General …………………………………………………………………………………………………………………………… 196
226. Coolant ……………………………………………………………………………………………………………………………. 196
227. Cooling Pack …………………………………………………………………………………………………………………… 197
228. Brakes
229. Park Brake ………………………………………………………………………………………………………………………. 199
230. Wheels
231. General …………………………………………………………………………………………………………………………… 200
232. Tyres
233. General …………………………………………………………………………………………………………………………… 202
234. Drive Gearbox
235. Oil …………………………………………………………………………………………………………………………………… 204
236. Hydraulic System
237. General …………………………………………………………………………………………………………………………… 205
238. Services ………………………………………………………………………………………………………………………….. 206
239. Oil …………………………………………………………………………………………………………………………………… 206
240. Cylinder Rams …………………………………………………………………………………………………………………. 206
241. Electrical System
242. General …………………………………………………………………………………………………………………………… 208
243. Battery …………………………………………………………………………………………………………………………….. 208
244. Battery Isolator ………………………………………………………………………………………………………………… 209
245. Fuses ……………………………………………………………………………………………………………………………… 210
246. Relays …………………………………………………………………………………………………………………………….. 211
247. Window Washer ……………………………………………………………………………………………………………….. 212
248. Miscellaneous
249. Fire Extinguisher ………………………………………………………………………………………………………………. 214
250. Technical Data
251. Static Dimensions
252. General ……………………………………………………………………………………………………………………………. 215
253. Dimensions ………………………………………………………………………………………………………………………. 215
254. Weights …………………………………………………………………………………………………………………………… 217
255. Performance Dimensions
256. General ……………………………………………………………………………………………………………………………. 219
257. Driving Performance …………………………………………………………………………………………………………. 220
258. Noise Emissions
259. General ……………………………………………………………………………………………………………………………. 221
260. Noise Data ………………………………………………………………………………………………………………………. 221
261. Vibration Emissions
262. General ……………………………………………………………………………………………………………………………. 222
263. Vibration Data ………………………………………………………………………………………………………………….. 222
264. Fluids, Lubricants and Capacities
265. General ……………………………………………………………………………………………………………………………. 224
266. Fuel ………………………………………………………………………..

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